Organizational Transformation in the Age of AI How Organizations Maximize AI%27s Potential 2026
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CASE STUDY 6
Improving predictive maintenance with AI and robots
Nestlé Purina uses AI-powered robots and fleet management
software to automate routine equipment inspections and
enable predictive maintenance. Robots equipped with
thermal and acoustic sensors regularly scan motors and gearboxes for anomalies; AI analyses the data to flag issues
early. This approach detects problems before failures,
reducing unplanned downtime and allowing operators to
focus on higher-value work.15 –Embodied AI systems, including inspection
drones and mobile robots, detect physical
anomalies and trigger response protocols
with only human oversight.
–Digital twins simulate changes to equipment
settings and operational conditions, allowing
adjustments to be tested virtually before
physical deployment.
Organizational changes observed:
–Issue detection is embedded in shared
dashboards, agent alerts and inline quality
systems accessible to frontline teams.
–Risk detection and intervention planning occur
earlier, with predefined intervention roles across
operations, logistics and procurement. –Resilience is increasingly incorporated into
design, supported by playbooks validated
through simulation.
–Performance is measured by disruption contained
and impact avoided, not just recovery speed.
–Development and oversight of AI-driven resilience
systems becomes a shared responsibility
across operations, engineering, data science,
information technology (IT) and risk functions.
Early vs advanced adopters:
–Early: Predictive analytics flag risks and alert
human teams.
–Advanced: Multi-agent systems simulate risks
and reconfigure operations automatically within
defined tolerances.
CASE STUDY 7
Accelerated problem detection and resolutions
At Siemens, generative AI enables frontline workers to
flag design and quality issues through natural language,
automatically summarizing and routing insights to the right
teams. Automation engineers use AI co-pilots to generate
and debug programmable logic controller (PLC) code, reducing errors and cycle time, while real-time computer
vision detects defects in the factories. These capabilities
accelerate problem resolution, improve quality and enhance
operational resilience.16
Organizational Transformation in the Age of AI: How Organizations Maximize AI’s Potential
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