Quantum Technologies Key Opportunities for Advanced Manufacturing and Supply Chains 2025
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Early quantum technology case studies
(non-exhaustive) in production
CASE STUDY 5
Enhancing manufacturing operations efficiency
through advanced scheduling optimization
Ford Otosan, a global leader in commercial vehicle production,
faced growing complexity in production sequencing of over
1,500 highly customizable vehicle variants of Ford Transit
vehicles. Each change in specifications, such as roof height
or wheelbase, required reprogramming welding robots across
250 stations, often leading to delays and reduced response to
supply chain disruptions. Scheduling production runs for 1,000
vehicles with limited constraints can take up to 10 minutes using
conventional computing, and even longer with open-source
tools, creating bottlenecks in the manufacturing process.
To address this, Ford Otosan adopted a new scheduling
approach that uses hybrid classical-quantum computing
using quantum annealers. This solution enabled the company
to generate high-quality, feasible production schedules
in under five minutes, even managing up to 16,000
constraints for a single production run. When a similar run was executed on traditional setup, it could not be executed
within a reasonable timeframe. As a result, Ford Otosan has
significantly transformed its scheduling processes, improved
its ability to adapt to real-time changes and enhanced overall
manufacturing flexibility.
The new scheduling system also allows Ford Otosan to
reclaim valuable manufacturing time, enabling the production
of approximately one additional vehicle every 10 hours
during periods of high demand, boosting overall output. Ford
Otosan plans to extend this optimization approach to paint
shops and assembly zones, as well as to upstream and
downstream processes. This case highlights how advanced
scheduling optimization can deliver tangible operational
benefits in large-scale, highly variable manufacturing
environments, supporting greater agility, efficiency and
resilience across the value chain.22
CASE STUDY 6
Transforming quality assurance in semiconductor manufacturing
As semiconductor architectures grow increasingly complex,
traditional inspection methods face limitations in detecting
nanoscale defects and process variations. These hidden
anomalies can compromise device yield, reliability and time-
to-market, especially as manufacturers push the boundaries
of miniaturization and integration density.
To address these operational pain points, leading semiconductor
manufacturers are adopting advanced quality control solutions
in their workflows. One such approach leverages quantum
diamond sensors to identify subtle magnetic signatures
associated with nanoscale defects and material variations,
enabling non-invasive, high-resolution inspection during early
production stages. This approach allows manufacturers to identify faults before they propagate, significantly reducing
rework, scrap and downstream failures. Embedding quantum
sensing into in-line inspection systems enables manufacturers
to support the development of next-generation devices with
tighter tolerances and more complex architectures, ensuring
competitiveness in a rapidly evolving market.
Beyond semiconductors, this technology holds promise
across the broader electronics manufacturing sector,
supporting the reliable production of components critical
to 5G, IoT and high-performance computing. As quantum
sensing solutions become more accessible and scalable,
they are poised to drive greater efficiency, sustainability and
innovation across the electronics supply chain.23Quantum computing
Quantum sensing
Quantum Technologies: Key Opportunities for Advanced Manufacturing and Supply Chains
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