Turning Challenge into Opportunity 2025
Page 66 of 79 · WEF_Turning_Challenge_into_Opportunity_2025.pdf
Steel
Technology Technology descriptionTechnology
readiness level
(TRL) TRL rationale Use cases Use case source(s)
Green steel: direct
reduced iron (DRI)
steel with attached
carbon capturePlants where iron ore is reduced to iron without
melting can be equipped with carbon capture
technology. This can be physical adsorption
technology, where molecules are captured by
an adsorbent, or chemical absorption, where
CO2 is reacted with a chemical solvent.9 IEA, 2025. ETP
Clean Energy
Technology GuideEmirates Steel (in Abu Dhabi) operates a
direct reduced iron and electric arc furnace
(DRI + EAF) route and has one of the world’s
only commercial CCUS facilities tied to an
iron/steel plant (the Al Reyadah project). This
plant is capable of capturing 800kt of CO2 per
year, which is compressed, dehydrated and
then pumped through 50 km of pipeline to
be injected into a mature onshore oil field for
enhanced oil recovery (EOR) operations.SAISI, 2024. Carbon capture & storage fact
sheet
Green steel: direct
reduced iron steel
with blended
hydrogenDirect reduction occurs when iron ore is
reduced to iron without melting. Natural gas
fuel in this process can be replaced by a
blend of natural gas and electrolytic hydrogen.
Current technology is suited to up to 30%
hydrogen content.7 IEA, 2025. ETP
Clean Energy
Technology GuideGravitHy is an operator of a sustainable iron
plant intended to reduce carbon emissions in
steel production. The company offers green
hydrogen-based direct reduced iron production
and operates a zero-carbon hot briquetted iron
(HBI) facility with electrolyser capacity, enabling
steel manufacturers to transition towards low-
emission steelmaking.GravitHy, 2025. GravitHy initiative: green
hydrogen-based steelmaking
Green steel: direct
reduction of iron
oxide to pig iron
using natural gasThis climate technology involves green steel
produced through direct reduction of iron
oxide to pig iron using natural gas, rather
than coal, as a reducing agent. This process
occurs in a direct reduction reactor, where
the iron oxide is heated in the presence of the
reducing agent natural gas to produce the pig
iron. The resulting pig iron can then be used
in the production of steel. The use of natural
gas in the direct reduction process reduces the
dependence on traditional fossil fuels, such as
coal and coke, and decreases greenhouse gas
emissions.9 Deloitte analysis
24% of global steel
production of pig
iron is through direct
reduced iron using
natural gas.ArcelorMittal Hamburg plant operates a DRI-
EAF facility, where natural gas is currently used
to reduce iron ore into DRI before feeding it
into an electric arc furnace. The plant is now
planning a transition to hydrogen (the Hamburg
H2 project), but as of now the base reduction is
via natural gas.ArcelorMittal, 2023. Hydrogen-based
steelmaking to begin in Hamburg
Turning Challenge into Opportunity: Supplier Voices from Heavy-Emitting Sectors
66
Ask AI what this page says about a topic: