Turning Challenge into Opportunity 2025
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Technology
type Technology Technology descriptionTechnology
readiness
level (TRL) TRL rationale Use cases Use case source(s) Engine type
Hydrogen Electrolysis
– polymer
electrolyte
membrane
(PEM) (using
freshwater)Water is split into hydrogen and
oxygen via the application of an
electric current, using an acidic solid
polymer electrolyte membrane.9 IEA, 2025. ETP Clean Energy
Technology GuideITM Power (UK) specializes in
proton exchange membrane
(PEM) electrolysers that convert
renewable electricity and freshwater
into ultra-high-purity hydrogen
(up to 99.999%) and oxygen.
Their modular, compact systems
are designed for rapid response
to variable power inputs, making
them ideal for integration with
renewable energy sources and
applications such as shipping,
industrial decarbonization and
hydrogen refuelling. ITM Power’s
manufacturing facility in Sheffield
currently has an annual capacity of
1 GW, with plans to scale up further,
supporting both small-scale and
large-scale green hydrogen projects.ITM Power, 2024
Hydrogen internal
combustion
engines (HICEs):
these are modified
conventional
engines designed
to burn hydrogen
directly. They can
operate solely on
hydrogen or in
dual-fuel mode with
a pilot fuel such
as diesel. HICEs
leverage familiar
engine technology,
can accept lower
purity hydrogen and
produce no CO2
emissions when
running on pure
hydrogen.Methane
pyrolysis
plasma
thermal
decompositionIn the absence of oxygen, methane
is decomposed into hydrogen
and elemental carbon at high
temperatures, usually in the
presence of a catalyst. In plasma
thermal decomposition pyrolysis
processes, the energy demand is
supplied by electricity. The electric
energy ignites the plasma (an ionized
gas), which reaches temperatures of
1,000–2,000°C and splits methane
into hydrogen and carbon black,
a by-product that can be used
commercially.8 IEA, 2025. ETP Clean Energy
Technology GuidePlenesys’s HyPlasma is a methane
pyrolysis process that uses
renewable electricity and (bio)
methane as feedstocks. Unlike
SMR, HyPlasma does not produce
any CO2, as it uses the clean heat
generated by plasma torches to
crack the methane molecule (CH2)
into hydrogen and solid carbon
powder, a by-product that can be
valorised on the market. HyPlasma
also uses electricity, similar to
water electrolysis, but at the same
production scale, it uses five times
less electricity than electrolysis,
making operational costs more than
50% lower than electrolysis, while
remaining competitive with the low
costs of SMR.Plenesys, 2024.
Plasma methane
pyrolysis
Steam
methane
reforming
(SMR) with
carbon
capture,
utilization
and storage
(CCUS)Natural gas is mixed with steam
(and/or CO2) in the presence of a
catalyst at high temperatures and
moderate pressure to produce
syngas.9 IEA, 2025. ETP Clean Energy
Technology GuideShell develops and licenses the
“Shell Blue Hydrogen Process”,
integrating natural gas reforming with
advanced CCUS technologies, and
claims up to 99% CO2 capture.Shell, 2024. Shell
Blue Hydrogen
Process: Cost-
effective technology
avoiding CO2
emissions
Turning Challenge into Opportunity: Supplier Voices from Heavy-Emitting Sectors
65
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