Turning Challenge into Opportunity 2025
Page 7 of 79 · WEF_Turning_Challenge_into_Opportunity_2025.pdf
Insights from off-airport SAF
value chain – upstream
Insight: Infrastructure, feedstock
production and collection
Before SAF reaches an airport, a complex web of
supply chain activities determines its availability,
cost and quality. The journey begins upstream, at
feedstock aggregation and conversion.
What we heard
SAF can be produced from multiple production
pathways (Appendix: TRL Tables). Hence SAF
plants rely on the collection of a wide range of
sustainable feedstocks, including crops, agricultural
residues, tallow, used cooking oils and municipal
solid waste. On top of sustainability challenges
associated with certain feedstocks (not covered by
this report), some, but not all, industry stakeholders
expect future supply chain constraints due to
geographical location and dispersion, alongside
seasonal variability and trade dynamics.
In addition, when collected, each feedstock
presents its own challenges. For instance, biomass
is often bulky, heterogeneous and more difficult to
process and store, while municipal solid waste is
subject to regulatory requirements that are often set
at a municipal level.
Why it matters
Several reports are confident in the availability of
a wide range of feedstocks that can be unlocked
to produce SAF, such as a recent paper from
the International Air Transport Association
(IATA). However, real world feedstock availability
challenges as well as processing can significantly
affect both the commercial and technical feasibility
of SAF production.6 To secure investment, producers made clear that
SAF facilities need reliable, long-term feedstock
supply – since investors are concerned about
the prospect of short-term market disruptions
and alternative use of bio-resources resulting
in competition across sectors, short-term price
hikes and uncertain long-term supply. Even when
feedstocks are secured, their heterogeneity can
poison catalysts, reduce process efficiency and
ultimately lead to project failure.
Smart solutions
The continuation and expansion of scientific studies
and inventories on existing and potential feedstock
availability across regions can deepen the sector’s
understanding of product potential and feasibility
of conversion into SAF. Alongside continuous R&D,
this can help identify new pools of feedstocks that
can be used for future SAF production, subject
to fuel quality and regulatory approval, as well as
assisting with sustainability certification.
Some of these feedstock resources will increasingly
be sought after by other sectors too – whether to
produce biofuels for shipping and road transport or
for other hard-to-decarbonize sectors – highlighting
the need for a cross-industry discussion on sectoral
feedstock allocation and prioritization that could
lead to the formation of policy principles governing
the use of finite resources.
To manage feedstock variability, processing and
conversion, greater knowledge-sharing of lessons
learned from existing projects is needed (including
failed projects), while alternative feedstock
procurement processes need exploring, such as
tolling models, that could increase focus on players
well-suited to managing feedstock supply risks
while reducing price impacts.
Turning Challenge into Opportunity: Supplier Voices from Heavy-Emitting Sectors
7
Ask AI what this page says about a topic: