Motorola MT500 Series “Handie-Talkie” Portable FM Two-Way Radios

Survival, Water, Medical Field Manuals

Military Manuals

Document text

uf 


) 


SE AUS 


GENERAL 


Current Drain — 
(Using 15 Vde Supply) 


2.0 W: 
5.0W: 


Transmit 


* Receive: 


* Standby: 


H23BBB' 
H33BBB' 


400 mA 
930 mA 


% 
H23BBU’ 
H33BBU' 


420 mA 
950 mA 


70 mA 
11mA 


* Add 3 mA for Tone PL and 3.5 mA for Digital PL — 


RECEIVER 


Frequency Stability — 
(-30° C to +60° C; +25° C Ref): 


Channel Spacing: 


Sensitivity — 
20 dB Quieting: 
12 dB SINAD: 
Squetch/PL: 


Modulation Acceptance : 
Intermodulation (E1A SINAD) : 
Spurious and Image Rejection: 
Selectivity (EIA SINAD): 


Frequency Spacing — 1 MHz 
(Degradation) 
20 dB Quieting: Nodeg 

Nodeg 1 


No deg 


Spurious: 
Intermodulation: 


Audio Output — 
(At less than 5% distortion): 


TRANSMIT 


RF Power Output — 
H 


15 Vde Ni-Cad Battery: 


12.7 Vde Mercury Battery 
NLN6762, NLN6936: 


12.0 Vde Mercury Battery 
NLN6683: 


Modulation — 
(+5 kHz for 100% modulation 
at 1000 Hz): : 


Frequency Stability — 
(-30° C to +60° C; +25° C Ref): 


FM Noise — 
(Below +3.3 kHz deviation 
at 1000 Hz): 


Aydio Distortion — 
(At1000 Hz, 3 kHz deviation): 


Frequency Spacing — 
No Degradation: 
1.5 dB Power Degradation: 
3 dB Power Degradation: 


Copyright 1977 by Motorola, Inc. 
Printed in U.S.A. 


1/17/77 - DG 


2.5 MHz 


H23BBB' 


2.0 W 


1.0 W 


+.0010% 
(+.0005% 
optional) 


30 kHz 


dB 


75 dB 


80 dB (30 kHz) 
75 dB (25 kHz) 


5.5 MHz 


3dBdeg 5dB deg 
5dBdeg 25 dB deg 
5dBdeg 10 dB deg 


500 mW 


TER 


H33BBB’ 
23BBU’ H33BBU’ 
5.0 W 


2.5 W 


0.8 W 


16F3 


.0010% - 2.0 W 
(optional .0005% 
2.0 W) 

.0005% -5.0 W 


55 dB 


3% 


1 MHz 
2.5 MHz 
5.5 MHz 


MT500 SERIES “HANDIE- TALKIE” 
PORTABLE FM TWO-WAY RADIOS 


MODEL TYPES 


H33BBB’ 


UNIVERSAL 
H23BBU’ | H33BBU’ 


SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 


68P81012C56-0 


NUMBER 
OF 
CHANNELS | SQUELCH 


Carrier 


Digital PL 


OOANN |= BAIDWDOPE NNN" | “| ODO PAN NNN @ @ @ wa 


Engineering Publications 
8000 W. Sunrise Blvd. 
Ft. Lauderdale, FL 33322 


« ~ 2 


DISASSEMBLY PROCEDURE 


CAPTIVE 
MOUNTING 
SCREW & WASHER 
(4 REQ) 


CAPTIVE 
BUSHINGS (4) 


COVER 
A 
wiO%Set v 
_ 
L 
L 
= FRONT 
\ COVER 
TYPICAL 
FRAME KIT 
CEPF-7846-0 
PROCEDURE 


1, TURN THE SLOTTED SCREW HEAD ON THE BATTERY COVER ONE QUARTER 
TURN COUNTERCLOCKWISE AND REMOVE THE BATTERY COVER. 

2. REMOVE THE BATTERY. 

3. LOOSEN THE FOUR CAPTIVE SCREWS HOLDING THE BACK COVER AND 
REMOVE THE BACK COVER. 

. REMOVE SNAP-ON SLEEVE (OMNI-HOUSING ONLY). 

. LOOSEN THE FOUR CAPTIVE BUSHINGS HOLDING THE CHASSIS FRAME TO 
THE FRONT COVER. 

. SEPARATE THE FRONT COVER FROM THE FRAME. 

. UNPLUG THE WIRES CONNECTING THE FRONT COVER TO THE CHASSIS FRAME. 


EPF-7847-O Cy 


of 


“NO 


1D, 


i 


VIEWED FROM SOLDER SIDE _ 


OK EONS OL OYV OOO OIC LOIOO) 


®SS- DEPF-7956-0 
OCS-DEPF-7959-0 


INTERCONNECT BOARD OPTION TIE POINTS 


GROUND 

SQUELCH CONTROL VOLTAGE 
“PL SWITCH S401-2 

“PL’’ SWITCH S$401-1 
DETECTOR OUTPUT 4 
TRANSMIT “PL” % 
PTT (UNIVERSAL RADIOS ONLY) 

RELAY COIL INPUT (UNIVERSAL RADIOS ONLY) 
+7.5 VDC REGULATED 

BATTERY B+ 

DETECTOR LIMITER OUTPUT 

+7.5 VDC REGULATED (RECEIVE ONLY) 
RECEIVER AUDIO PREAMPLIFIER OUTPUT 
VOLUME CONTROL, R202-3 

+7.5 VDC REGULATED (TRANSMIT ONLY) 

ID TONE INPUT 

RECEIVER AUDIO POWER AMPLIFIER INPUT 


(TIE POINT WITH 19) 


~ (TIE POINT WITH 18) 


SPEAKER, J201-2 


EPF-7877-O 
C7R7 CHANNEL C8R8 CHANNEL 
ELEMENT DECK ELEMENT DECK 


OL -DEPF-7960-0 


VIEWED FROM SOLDER SIDE 


SIDE 


ED (ANT. POLE) F BASIC 


RG (RCVR N.C.) | PTT 
HT(XMTRN.O.) | S204 


RAY (PTT UNIV) 


UNCn OO OG KOmtne i Ones OmOmCmOm OMG s Ole. oa0 


@ “> SS-EEPF-7826-0 

© (@@cs-EEPF-7827-0 

@ OL - EEPF-7828-0 
OPTION @OL- EEPF-7829-0 


INTERCONNECT CIRCUIT BOARD DETAIL 


a «= d 


DISASSEMBLY PROCEDURE 


CAPTIVE 


CAPTIVE 
BUSHINGS (4) 


BATTERY 
COVER 


FRONT 
COVER 


TYPICAL 
FRAME KIT 


CEPF-7846-0 


PROCEDURE 


1. TURN THE SLOTTED SCREW HEAD ON THE BATTERY COVER ONE QUARTER 
TURN COUNTERCLOCKWISE AND REMOVE THE BATTERY COVER. 

2. REMOVE THE BATTERY. 

3. LOOSEN THE FOUR CAPTIVE SCREWS HOLDING THE BACK COVER AND 
REMOVE THE BACK COVER. 

. REMOVE SNAP-ON SLEEVE (OMNI-HOUSING ONLY). 

. LOOSEN THE FOUR CAPTIVE BUSHINGS HOLDING THE CHASSIS FRAME TO 
THE FRONT COVER. 

. SEPARATE THE FRONT COVER FROM THE FRAME. 

. UNPLUG THE WIRES CONNECTING THE FRONT COVER TO THE CHASSIS FRAME. 


of 


“NO 


EPF-7847-0 


®DO@DODOHOOOODO OOOOOOQOOO 


INTERCONNECT BOARD OPTION TIE POINTS 


GROUND 
SQUELCH CONTROL VOLTAGE 
“PL” SWITCH $401.2 
“PL” SWITCH S401-1 
DETECTOR OUTPUT 
TRANSMIT “PL” ’ 
PTT (UNIVERSAL RADIOS ONLY) 
RELAY COIL INPUT (UNIVERSAL RADIOS ONLY) 
+7.5 VDC REGULATED 
BATTERY B+ 
DETECTOR LIMITER OUTPUT 
+7.5 VDC REGULATED (RECEIVE ONLY) 
RECEIVER AUDIO PREAMPLIFIER OUTPUT 
VOLUME CONTROL, R202-3 
+7.5 VDC REGULATED (TRANSMIT ONLY) 
ID TONE INPUT 
RECEIVER AUDIO POWER AMPLIFIER INPUT 
(TIE POINT WITH 19) 
(TIE POINT WITH 18) 
SPEAKER, J201-2 
EPF-7877-0 


WHT-ORG RF(ANT. SIDE) 

BLK (GND) 

ORG RF(JACK SIDE) 

BLU-WHT AUDIO (PA SIDE) 

BRN AUDIO(PREAMP OUT) TO J203 
WHT pietuics SIDE ) WHT (XMTR N.O.) $204 
BLU AUDIO(SPKR SIDE 

RED ea) SRAY (PTT UNIV) 
GRAY PTT(UNIV) | mss Se 


GRN "PL" SW (WIPER) 

RED-WHT B+(AFTER ON/OFF SW) 
BLU SPKR (HIGH SIDE) 
GRN-WHT "PL" SW (CONTACT) }TO P20! 
RED B+ (BATT) 


WHT MIC (HIGH SIDE) 
BLK (GND) 


VIEWED FROM SOLDER SIDE 


RED (ANT. POLE) fF BASIC 


ORG (RCVR me} PTT 


$203-4 <— RED- BLU 
R202-3 <———_ BRN 
ON-OFF 


VOLUME $203-5 <—— RED 
CONTROL | R202-2 <———_GRN 


R20 22 Ls 


ANTENNA |2202-$ 
JACK | jo02-2 


C8R8 CHANNEL 
ELEMENT DECK 


C7R7 CHANNEL 
ELEMENT DECK 


J201-1<—BLU- GRN 

SPEAKER = - 
AKER {J201-3 <— BLU-WHT 
J201-2 <———— BLU 


ANTENNA 
CONTACT 


CRORCEORORONCEOROEOROsOnOCEORORORORORORO 


] @ © SS-EEPF-7826-0 
; © @cs-EEPF-7827-0 
; J @ OL - EEPF-7828-0 
R201 | OPTION @OL- EEPF-7829-0 
SQUELCH CONTROL / 


* MOUNTED ON SOLDER SIDE VIEWED FROM COMPONENT SIDE 


VIEWED FROM SOLDER SIDE 


INTERCONNECT CIRCUIT BOARD DETAIL 


| 
| 
| 
| 
ts 


SHOWN FROM SOLDER SIDE 


HIGH POWER 
RADIOS ONLY 


[MiOT] 
% MOUNTED ON SOLDER SIDE © $8-EEPE-7820-0 
OL- EEPF -7822-0 
4 0600185A65 4.7k 45% NLD6942A 2 W Power Amplifier; 150. 8- 
5 0600185A57 ope eBay, 162 MHz 
6 0600185A51 Ue2ek- =5% or NLD6943A 2 W Power Amplifier; 
7 0600185B64 56 162-174 MHz 
8 0600185B71 220 or NLD6952A 5 W Power Amplifier; 150. 8- 
9 0600185Bé68 120 162 MHz 
10 0600185B83 2.2K or NLD6953A 5 W Power Amplifier 
ll 0600185B55 10 162-174 MHz 
12 0600185C05 120k 5105177D04 IDC 
13 0600185B80 RAN DIODE: See Note I 
101 0600185B83 DEA 4882256C6l 5.8 V Zener 
102 0600185B98 39 k CRYSTAL: See Note II 
103 0600185B72 | 270 4805713B0l | 17.865 MHz 
104 0600185B77 680 or 4805713B02 17.935 MHz 
105 0600185B87 4.7k 
ios pebbiespes si aie’. 
291 1805333E01 pot., 25 k; squelch control 1483211B01 PAD, Insulator (for Q102) 
202 1805370E01 pot., 25 k; volume control, 1505941D01 COVER, Shield (for U9) 
includes S203 2605685B01 SHIELD, for U4 
203 0600185B64 56 2605820D05 SHIELD, Coil (for Ll, L5, 1103, 
204 1705787D01 39.2 +1%; 1/2 W & L107) 
210 0600185B96 27k 2605820D07 SHIELD, Coil (for L2, L3, L4, 
or 0600185B93 15k L6,L7, L101, & L104) 
211 thru 218 1805501C04 | pot., 50k 2683379H01 HEATSINK, for Q102 
3905243F01 CONTACT, Ground (for U12) 
SWITCH: 7505176E01 PAD, Foam (for channel 
01 4005120E01 Toggle, DPDT (2-freq. models) elements) 
or 4005119E01 Rotary, 5-pos. (4-freq. models) 7505295B03 PAD, Insulator (for FL1, FL2, 
or 4005043E01 Rotary, 8-pos. (6- & 8-freq. ES 8) ¥1) 
models) 0105959C10 CIRCUIT BOARD (for R11 & 
02 4005265E01 Micro, PTT R12) 
03 --- ON-OFF, part of R202 1505894D01 COVER, Shield (for U13) 
LO1 400506lLE01 Lopple, SPDT, Pia" 7505506D02 MODULE PAD (for U4) 
7505506D03 MODULE PAD (for U3) 
HYBRID, Encapsulated: 7505506D04 MODULE PAD (for U2) 
2, 5184333G07 I-F Amplifier 7505506D06 MODULE PAD (for U6 & U13) 
3 5184333G08 Low Conversion 7505506D07 MODULE PAD (for U7) 
4 5184333G37 Detector 7505506D08 MODULE PAD (for U8 & U10) 
5 5105177D22 Squelch 
6 5105177D02 Audio Pre-Amplifier NOTES: I. For optimum performance, order replacement diodes 
7 5105177D05 Audio and transistors by Motorola part number only. 
8 5105177D13 Receiver Injection II. When ordering crystal units, specify crystal frequency 
? 5105177D20 Regulator and Motorola part number. Gold faced FL1, FL2, and 
10 5105177D19 Buffer Tripler FL3 crystal filters cannot be mixed with silver can 


FL1, FL2, and FL3 crystal filters. 


BASIC CIRCUIT BOARD DETAIL AND PARTS LIST 


38 dB GAIN 


) AT {000Hz 
NOTES E&H 
SPEAKER 
PapAY 
| U7_AUDIO PA. 
J204 
EXTERNAL 
FREQUENCY SWITCH DETAILS SPEAKER 
Pili JACK 
ONE-FREQ MODELS : 
Ju206 
c¢ == =-oR| Ee 
To fee oT j ye 
TWO-FREQ MODELS 5 
SQUELCH 
Rc GRN-BRN Fe) Fu CDE |__s|_ Siren reat 
Roons  _', 23-73 BRN _p, 6 
1 J401 
WHT-ORG 4 6 WHT-BRN LS4o1 
Te 2 if 3: Steak INTERNAL 
Tc BRN-YEL Fi F2 SPEAKER 
ras 
SHOWN IN Fi POSITION Eb knoe af 
VIEW FROM KNOB END 
FOUR- FREQ MODELS 
WHT-YEL 
T3 A 
WHT-ORG WHT-GRN 
Te 7 eo gee 
WHT-BRN 
31 
4k Of 
1 | uf 
\ ORG 
2 R2 
GRN-BRN pe. 
ANTENNA 


SIX OR EIGHT FREQ MODELS 
4 WHT-GRN 
3 WHT-YEL 
To-WHT-ORG_.10 


WHT-BRN _9 


SHOWN IN MAXIMUM COUNTERCLOCKWISE 
POSITION, Fi. VIEW FROM KNOB END 


SHOWN IN MAXIMUM COUNTERCLOCKWISE 
POSITION, F1. VIEW FROM KNOB END 


BRN-YEL Tec 
WHT-BLU Ts 


fs WHT-BLK » 7. | 
/\4 BLU-GRN T7 : 


e YEL-GRN 


12 


= J202 

EXTERNAL 

ANTENNA 
JACK 


J401 


F401 


POSITIVE CR401 
CHARGING 
CONTACT 


DMINAL VOLTAGES ARE AS FOLLOWS: 


VDC FOR NICAD BATTERIES AND 
.7 VDC FOR MERCURY BATTERIES 


CHARGE, > 
CONTROL 


NEGATIVE 
CHARGING 
CONTACT 


P201 f 


FREQUENCY | 
| — | 150.8-162MHz 


~ 162-174MHz 


J40i 


INTERNAL 
MICROPHONE 
MK401 


63E81012C57-0 
OL. EEPF-7858-0 


BASIC SCHEMATIC DIAGRAM 


Electrical Parts List 
. 8- MHz (M 
162-174 MHz (H) 


. . , 


PLF-1263-0 


REFERENCE 
SYMBOL 


C21,22 
C23 
C24 
c25 
C26 
C27 
C28 
C29 
c30 


7605374B03 CORE 0600185A65 | 4.7k 25% NLD6942A_ | 2 Ww Power Amplifier; 150.8- 
C31 ah ee ae TPO ON) YEE 2405262E05 | Coded: BLUE, 4-1/2 turns 0600185A57 | 2.2 k +5% 162 MHz 
C101 tee Ee | St (4) spacewound tapped at 3-1/4 0600185A51 1.2 k 45% or NLD6943A 2 W Power Amplifier; 
2105311 EOF | 36 (H) turns; includes: 7605374B03 0600185B64 | 56 162-174 MHz 
C102 See re ee fo 218%, 00. (hE) CORE 0600185B71 | 220 or NLD6952A_ | 5 W Power Amplifier; 150. 8- 
eee O26 210%: 300 ¥ (F) 2482723H27 | 1.2 uH choke 0600185B68 | 120 162 MHz 
C103 pee ee Eo eM) 2405262E08 | Coded: YEL, 4-1/2 turns 0600185883 | 2.2k or NLD6953A_ | 5 W Power Amplifier 
2100867807 8 (H) spacewound; includes: 0600185B55 10 162-174 MHz 
C104 2105311E05 | 65 7605374B03 CORE 0600185C05 | 120 k 5105177D04 | Ipc 
C105 2182213E08 | 1000; 100 Vv; Y5D L102 2482723H06 | 6.2 uH choke 0600185B80 | 1.2k DIODE: See Note I 
C106 ZENS EGE | 25 (4) L103, 104 2405262m08 | Coded: YEL, 4-1/2 turns 0600185B83 | 2.2 k 4882256C61 | 5.8 V Zener 
2105311E08 13 (A) spacewound; includes: 0600185B98 39. kk CRYSTAL: See Note II 
C107 2182877B51 | 50; 50 V (M) 7605374B03 CORE 0600185B72 | 270 4805713B01 | 17.865 MHz 
Saeed a petiagel Dab ovbs 2405711 B02 | 3-turn bead 0600185B77 | 680 or 4805713B02 | 17.935 MHz 
c108 e e 2482723H11 | 0.2 uH choke 0600185B87 | 4.7k 
C109 2105311E02 | 15 (M) 2405262E07 | Coded: ORG, 4-3/4 turns 0600185B82 | 1.8k 
2182358G24 | 12 +3%; 100 V; NPO (H) spacewound tapped at 1-1/4 1805333E01 | pot., 25k; squelch control 1483211B01 | PAD, Insulator (for Q102) 
C110 2182358G27 | 43; 50 V (M) turns; includes: 7605374B03 1805370E01 | pot., 25k; volume control, 1505941D01 | COVER, Shield (for U9) 
2105311E06 | 30 (H) CORE includes $203 2605685B01 | SHIELD, for U4 
cll 210531104 | 10 (M) L108 2482723H11 | 0.2 uH choke 0600185B64 | 56 2605820D05 | SHIELD, Coil (for L1, L5, L103, 
2100867607 «4 8 (Ei) L109, 110 2482723H27 | 1.2 uH choke 1705787D01 | 39.2 £1%; 1/2 W & L107) 
c1l2 2182213E06 | 4700 -0+100%; 75 V L201 2482723H27 | 1.2 uH choke 0600185B96 | 27k 2605820D07 | SHIELD, Coil (for L2, L3, L4, 
C113 Doce LEAN, Cello Ne ade aa 8 L202, 203 2482723H06 | 6.2 uH choke or 0600185B93 | 15 k L6,L7,L101, & L104) 
C117 SORES OO9: | SBE 2A0 A: OV L204 2505350F01 | 0.085 uH choke 180550104 | pot., 50 k 2683379HO1 | HEATSINK, for Q102 
C118, 119 2182358G94 | 100 +10%; 75 V; N2200 3905243F01 | CONTACT, Ground (for U12) 
c202 2182358G94 | 100 #10%; 75 V; N2200 SPEAKER: SWITCH: 7505176E01 | PAD, Foam (for channel 
C203, 204 2382397D12 | 0.12 uF +10%; 20 V 5005334D01 | Dynamic, 2"; frequency 4005120E01 | Toggle, DPDT (2-freq. models) elements) 
C205 2184008H24 | .01 uF #10%; 50 V; Y5F response: 300 to 3500 Hz or 4005119E01 | Rotary, 5-pos. (4-freq. models 7505295B03 | PAD, Insulator (for FL1, FL2, 
C206, 207 2184008H24 | .01 uF +10%; 50 V; = or 4005043E01 | Rotary, B-pos. (6- & B-freq, FL3, & Y1) 
C211,212,221 2184008H24 | .01 uF £10%; 50 V; YSF MICROPHONE: models) 0105959C10 | CIRCUIT BOARD (for R11 & 
C213 2182358G24 | 12 +3%; 100 V; NPO 5982575502 | Cartridge, res: 700 n +20% 4005265E01 | Micro, PTT R12) 
C214 2105311E12 | 9 Imp: 5000 » +30% ae ON-OFF, part of R202 1505894D01 | COVER, Shield (for U13) 
C215 2382397D28 |} 3.3 uF +20%; 20 V 4005061E01 | Toggle, SPDT, "PL!" 7505506D02 | MODULE PAD (for U4) 
c220 2182877B17 | 5 PLUG: 7505506D03 | MODULE PAD (for U3) 
0105958C97 | ASSEMBLY, 10-pin HYBRID, Encapsulated: 7505506D04 | MODULE PAD (for U2) 
CHANNEL ELEMENT: 0105959C38 | ASSEMBLY, Cable 5184333G07 | I-F Amplifier 7505506D06 | MODULE PAD (for U6 & U13) 
CE! thru 8 KXN1034A Receiver, use as required 5184333G08 Low Conversion 7505506D07 MODULE PAD (for U7) 
depending on model é TRANSISTOR: See Note I 5184333G37 | Detector 7505506D08 | MODULE PAD (for U8 & U10) 
CEI101 thru KXN1042A Transmitter, use as required 4800869819 NPN; type M9819 5105177D22 Squelch 
108 depending on model 4800869726 N-Channel FET 5105177D02 | Audio Pre-Amplifier NOTES: I, For optimum performance, order replacement diodes 
4800869899 NPN; type M9899 5105177D05 Audio and transistors by Motorola part number only. 
DIODE: See Note I 4800869494 | NPN; type M9494 5105177D13 | Receiver Injection Il. When ordering crystal units, specify crystal frequency 
CRI 4882363E03 Silicon 4800869906 NPN; type M9906 5105177D20 Regulator and Motorola part number. Gold faced FL1, FL2, and 
CR2 4883654H01 Silicon 4800869899 NPN; type M9899 5105177D19 Buffer Tripler FL3 crystal filters cannot be mixed with silver can 
CR203 4882466H13 | Silicon 


CR401 


E101 


MOTOROLA 
PART NO. 


2105311E17 
2105311 E12 
2182450 B26 
2105311 E16 
2105311 F02 
2105311E07 
2105311 E06 
2182358G94 
2105311 E14 
2105311 E16 
2105311E20 
2105311E07 
2105311E06 
2182450 B26 
2105311 E12 
2105311E18 
2105311 E02 
2105311E08 
2184008H13 
2182450B24 
2182450B21 
2105311E16 
2105311E02 
2184008H13 
2184008H24 
2182358G18 
2182358G30 
2182358G24 
2105311E12 


2305612E03 
2305612E01 
2382397D28 
2182213E03 
2382397D16 
2305612E06 
2382397D17 
2382397D36 
2182358G94 


4882466H13 


7683960 B05 


DESCRIPTION 


| CAPACITOR, Fixed: pF 5%; 


25 V; N150 unless stated 
11 (M) 

9; 100 V (H) 

0.30 10%; 500 V 

18 (M) 

15 (H) 

36 (M) 

30 (H) 

100 10%; 75 V; N2200 
20; 100 V (M) 

18 (H) 

6 (M only) 

36 (M) 

30 (H) 

0.30 10%; 500 V 

9; 100 V (M) 

7 (H) 

15 (M) 

13 (H) 

+05 uF +20%; 50 V; Y5R 
0.47 10%; 500 V (M) 
0.39 10%; 500 V (H) 

18 (M) 

15 (H) 

-05 uF #20%; 50 V; Y5R 
-01 uF 410%; 50 V; Y5F 
125 

150; N220 

12 3%; 100 V; NPO 

9; 100 V (Use only when FLI, 
FL2,FL3 are 4805393F' series) 
33 uF +20%; 4 V 

22 uF 20%; 2 V 

3.3 uF 420%; 20 V 
-0055 uF -0+100%; 75 V 
22 uF +20%; 15 V 

10 uF #20%; 15 V 

15 uF +20%; 20 V 

1 uF 410%; 20 V 

100 10%; 75 V; N2200 


Silicon 
FERRITE BEAD: 
For L108 


FL1,FL2, & 
FL3 package 


6505214E01 


4805915D01 
4805269F 01 
4805393F01 
4805915D02 
4805269F02 
4805393F02 
4805915D03 
4805269F03 


4805393F03 


0105959C40 
0905283B01 
0905283B01 
010595887 
0105956C63 
0105957C86 
0105958C95 


2405262E11 


2405262E08 


2405262E06 


2405262E08 


0600185A69 
0600185A55 
0600185A85 


FUSE: 


2-Amp 


FILTER: See Note II 4 
Crystal, 4-pole; (gold faced), 


Matched pair coded RED 
Crystal, 4-pole; (silver can), 
Matched pair coded RED 
Crystal, 4-pole; (silver can), 
Matched pair coded RED 
Crystal, 2-pole; (gold faced), 
coded BLU 

Crystal, 2-pole; (silver can), 
coded BLU 

Crystal 2-pole; (silver can), 
coded BLU 

Crystal, 6-pole; (gold faced), 
Matched set 

Crystal, 6-pole; (silver can), 
Matched set 

Crystal, 6-pole; (silver can), 
Matched set 


JACK: 


ASSEMBLY, Socket; 10-pin 
Micro, speaker 
Micro, antenna 


Receptacle, Conn Assy CS Long 

Receptacle, Conn Assy CS Short 
Receptacle, Conn Assy PL Long 
Receptacle, Conn Assy PL Short 


COIL, RF: unless stated 


Coded: GRN, 5-1/2 turns 
spacewound tapped at 4-3/4 
turns; includes: 7605374B03 
CORE 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 

Coded: BLK, 22-1/2 turns 
closewound; includes 
7605374B02 CORE 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 


RESISTOR, Fixed: n+10%; 
1/8 W unless stated 

6.8 k 5% 

1.8 k +5% 


SHOWN FROM SOLDER SIDE 


HIGH POWER 


* MOUNTED ON SOLDER SIDE 


© SS-EEPF-7820-0 
~EEPF -7821-0 


FLI, FL2, and FL3 crystal filters. 


BASIC CIRCUIT BOARD DETAIL AND PARTS LIST 


OL - EEPF -7822-0 


148 ‘ 
=| ae igus GAIN 38 dB GAIN 


NOTES: ‘GAIN 
NOTES ‘AT (000H; Aupio AT 1000Hz 
A. 1000uV CARRIER SIGNAL H = SQUELCH iz RCVR AUDIO VOLUME RCVR AU! 
B. 100uV CARRIER SIGNAL. 34mV NOTES B,D@F 145mv ee NO SIGNAL DETECTOR CONTROL NOTES E BH PREAMPA< CONTROL POWER AMP NOTES FAH 
C. DISABLE FIRST OSCILLATOR FOR THIS READING 65mV NOTES BAF NOTES BAF NOTE H OUTPUT VOLTAGE 
D. DISABLE SECOND OSCILLATOR FOR THIS READING 1.4mV RMS 6.2mv RMS 
E. {000uV CARRIER SIGNAL WITH {OOOHz TONE NOTES NOTES 27mv 4.1mv S7mV Nore anl 0.31V RMS 
AT 3kHz DEVIATION, ACBF NOTESAGF NOTES BaF NOTES BAF U3 LOW L55VOC NOTES ESH 
F. MEASUREMENT MADE WITH MOTOROLA MODEL U2 EF AMPL (729MHz | CONVERSION U4 I-F DETECTOR U6 AUDIO PREAMP 


HIGH-PASS LOW-PASS 
FILTERS FILTER 


1ST MIXER 
Q2 


S-1339A ANALOG RF MILLIVOLTMETER 


ci7 
G. 0.5uV CARRIER SIGNAL M9726 
FREQUENCY SWITCH DETAILS 125 
= H. MEASUREMENT MADE WITH MOTOROLA MODEL 
ONE-FREQ MODELS S-1053C AC VOLTMETER : 
Ju206 55VOC 
Re eer AESY BES, 
lU207 RCVE ONLY 
Tee U5 SQUELCH 
TWO-FREQ MODELS 2) HIGH-PASS = 
Qvoc uso. 
Rc SRN-BRN El £0 ae “ Si es 4 | o7vwe so. = 
i 7:5V REG (RCVE ONLY) 2. 2 TECTOR 
Ro ORS 21-3 SAN, r i x 6 —— ae os 
I c221 | | 
-orc 45 ss CE 1 (TYPICAL RECEIVER Ri2 
TeMetons “, i CL MHT-BRN +o! CHANNEL ELEMENT) u i 120k INTERNAL 
Tc -BRN-YE FI F2 He a 220mV RMS berecrod ila NSessncn 
SHOWN IN Fi POSITION Eb nos ad NOTE 'F LIMITER a 
VIEW FROM KNOB END OUTPUT C29 
FOUR-FREQ MODELS 0.2V RMS = 
WHT-YEL BRN-YEL ‘ 0.9VDC TYP NOTE C 
Ts 8 Te clita 1.2VDC TYP. W/IST. OSC cnt 
OR HT-GRN 
Jp —Witons = x G Ts 
Tr WHSRN 7 +7.5VDC REG (RCVE ONLY) BATTERY B+ (RCVE ONLY) 
cis Less 
BRN. F.05 a 
5 7 Bee = 
7 
Res ___/ ‘ons pe PIN SIDE 
Rs = Re Q KNOB ANTENNA 
SHOWN IN MAXIMUM COUNTERCLOCKWISE TT i+ 
POSITION, Fi. VIEW FROM KNOB END eae RCVE ( 
SIX OR EIGHT FREQ MODELS BRN-YEL a pe 
WHT-GRN CEIO1(TYPICAL TRANSMITTER 
75 WHT-YEL 12 Ts ae HANNEL ELEMENT. UIO TRIPLER PREDRIVER DRIVER Ui2 TRANSMIT PA. 5 
5 BLK. lot 
TewuT-ons iW |//* 2 tek aie OtuF Ma4g4 M9906 yess Ls Pa 
2a. UE Be /5VDE (XMIT RF) ie 
3.8V RF Y 
YEL-GRN POSVDC s25voc ‘5\M) 5 z ae 
1U204 NAL 
Ons, 3 220 BATTERY ANTENNA 
CUT FOR BASIC RADIO. = 5 P2 B+ JACK 
NOT CUT FOR UNIV RADIO. U9 REGULATO 10 (0) ; 
PIN SIDE 1.2uH ON-OFF 
P/ONLN4215A 75 voc 41 | +75v |_]2 P2, 
Qo~ Bae a 
| P2 c2ts 
SHOWN IN MAXIMUM COUNTERCLOCKWISE | 5 ; 5 33uF T 
POSITION, F1. VIEW FROM KNOB END + 103 2 3 > 
| [éeur Tiooo BATTERY B+ (XMIT ONLY) SS eee = 
cr. 
+75VDC_REG.(XMIT ONLY) 100 +7.5vDC Ceaneniso— ore 5 
REG CONTACT 
ie B NOMINAL VOLTAGES ARE AS FOLLOWS 
SEE "pL" "pL 15VDC FOR NICAD BATTERIES AND 
| swigcn E SWITCH ste 12 7VDC FOR MERCURY BATTERIES 
DETAILS (C207| COLOR id Se P20), J401 S401 1 y4ol P201 7 
Ot E Swit > 2>5— o 36 —— CHARGES ===> 5 
| a Se Tan ep gx BONED Erne moos clea 
2 . MONLY 
(] | “pacrrT*Rapios YU22 TENE SS Oa oeANSMIT ONLY 
NEGAT. 
c BLU-GRN BLU-WHT 6) @® GaneGe————— 
R210 M9899 ean 25 ace ; CONTACT 
VALUE | CHANNELS. EBC D -WHT RED-WHT D-WHT GRN-WH 
+ 1 BLK HT GRN  GRN-WHT F201 i 
Pix [1 | Rep ( %) ty 2 Yet orate fi fica hae 
Sark | aaeres AM) 321 7 
[None[ 3-8 | M9494 MS726 BRN 3 1 BLK SPEAKER (J201) [___MopEL SUFFIX | FREQUENCY 
8 = R201 (PIN VIEW) 
BEC R208 /8203 wae : | NUD6252A — | 1508-162MHz 
c ON—OFF (ON VIEW) . Lnuoe2s3a_ [= | t62-174Mnz 
é : CONTROL PUSH-TO-TALK 
INTERNAL 401 CLIPPER & PIN VIEW. SNE VEOR Hack 
MICROPHONE 4 > Ftreaay M9906 gis ‘ ) qi 1] WHT-BLK BLU GUIDE BLU WHT-BLK Ga) SwitcH 
401 ! TRANSISTORS 3 OT PIN fences 
5 ES BASE DETAILS P201 J401 IN SIDE) 
ip ES eres (PIN VIEW) (SOCKET VIEW) 
Ss INTERCONNECT BOARD FRONT COVER 
1D TONE (6) F75VbC REG | CABLE AND CONNECTOR CABLE AND CONNECTOR Ape bslg 
INPUT (XMIT ONLY) | 
SCHEMATIC NOTES 
1. UNLESS OTHERWISE STATED, RESISTANCES ARE IN OHMS AND CAPACITANCES 
ARE IN PICOFARADS. 
2. DC VOLTAGES ARE MEASURED FROM POINT INDICATED TO CHASSIS GROUND 
USING MOTOROLA DC MULTIMETER OR EQUIVALENT. 
3. © INDICATES CONNECTION POINT TO INTERCONNECT CIRCUIT BOARD. 
4. REFERENCE DESIGNATIONS ARE ASSIGNED IN THE FOLLOWING MANNER: BASIC SCHEMATIC DIAGRAM 
UNITSERIES = RECEIVER 
1OOSERIES = TRANSMITTER 
200SERIES = INTERCONNECT BOARD 
400SERIES = FRONTCOVER 5 


EPF-7875-0 


{9dB GAIN 38 dB GAIN 
SQUELCH AT 1000Hz RCVR AUDIO VOLUME RCVR AUDIO _ AT 1000Hz 
CONTROL NOTES E &H PREAMPL CONTROL POWER AMPL NOTES E@H 
VOLTAGE OUTPUT  R202-3 INPUT SPEAKER 
0.31V RMS 
NOTES E8H 


Jl U6 AUDIO PREAMP 
3 


HIGH-PASS LOW-PASS 1204 
FILTER EXTERNAL 
Fi FILTERS SPEAKER 
u JACK 


11VDC USQ A - us 13V0C US. = 
OVDC SQ 2k 5 OVDC SQ 


OVODC USO. 
O7 VOC SQ. 


LS! 
EAK 
3:3uF L 390 


CR2 


| | 
eye; if J202 
+75V REG ‘ EXTERNAL 
4 1 | v203-1 +15VDC TO cM ale 
: ' : : MICROPHONE 
MK1 & MK4O1 
RF) of ; R209 
116 
Ki01 ae CRIO2 a | | ON-OFF 
: | 1 203 
1 | 5 P20! aot 
! { 
E10e c2021 cats cai CR203 
1.2uH 
P2 }—— 100] 3.3uF ] .otur | a 
x 5 P201-8 = 
vep-—--7 
F401 
© +7.5VDC 
uu2044 
(XMIT ONLY) (FOIL), Bre 
(g) Cor” 
POSITIVE CR401 
9 NEO CHARGINGO——b}———> 
JU203 1 CONTACT 
UNIVERSAL 4 
RELAY NOMINAL VOLTAGES ARE AS FOLLOWS: 
K101 (B) Bit , 45VDC FOR NICAD BATTERIES AND 
8765 12.7VDC FOR MERCURY BATTERIES 
ACCESSORY CONNECTOR J203 
2 CHARGE , ; 
MITCH eas GND CONTROL 
Beh tals NEGATIVE 
IGITAL PL i) ave sie CHARGING 
ETE FOR (PIN VIEW) CONTACT On 
\NSMIT- ONLY 
E."PL" RADIOS GRN — GRN-WHT 


MODEL _| SUFFIX | FREQUENCY 
NUD6242A | sis 150.8-162MHz 
NUD6243A | ss t62-174MHz 


(PIN SIDE) 


SEE} IEES-8 


UNIVERSAL SCHEMATIC DIAGRAM 


Electrical Parts List f 
150. 8-162 MHz (M) 
‘162-174 MHz (H) 


PLF-1264-O 


REFERENCE 
SYMBOL 


Cri ee 
C23 
C24 
C25 
C26 
E27 
C28 
C29 
C30 
GED 
cl10ol 


C102 
C103 


C104 


C105 2182213E08 1000; 100 V; Y5D 4882256C6l 5.8 V Zener 
C106 2105311E02 | 15 (M) CRYSTAL: See Note II 
2105311E08 | 13 (H) 4805713B0l 17. 865 MHz 


C107 


C108 
C109 


2182358G24 12) +3%; 100 V; NPO (H) 1483211B01 PAD, Insulator (for Q102) 
c110 2182358G27 43; 50 V (M) 1505941D01 COVER, Shield (for U9) 
2105311E06 30 (H) 2605685B01 SHIELD, for U4 


Guat 


Gir 
GELS: 
“Clio 
GLE 


c120 2100867807 8 7505176E01 PAD, Foam (for channel 
C201, 217 2182213E29 100 elements) 

C202 2182358G94 100 410%; 75 V; N2200 7505295 B03 PAD, Insulator (for FL1, FL2, 
C203, 204 2382397D12 0.12 uF +10%; 20 V FL3, & Y1) 


C216 
c220 


CE1 thru 8 


CE101 thru 
108 


CRI 

CR2 

CR102 
CR201, 202 
CR203 
CR204 
CR401 


MOTOROLA 
PART NO, 


2105311E17 
2105311E12 
2182450B26 
2105311E16 
2105311E02 
2105311E07 
2105311E06 
2182358G94 
2105311E14 
2105311E16 
2105311E20 
2105311E07 
2105311E06 
2182450 B26 
2105311E12 
2105311E18 
2105311 B02 
2105311E08 
2184008H13 
2182450B21 
2105311E16 
2105311E02 
2184008H13 
2184008H24 
2182358G18 
2182358G30 
2182358G24 


2105311E12 


2305612E03 
2305612E01 
2382397D28 
2182213E03 
2382397D16 
2305612E06 
2382397D17 
2382397D36 
2182358G94 
2184008H24 
2105311E03 
2105311E07 
2182450 B22 
2182450B40 
2105311 E04 
2100867807 
2105311E05 


2182877B51 
2182358G27 
2182358G94 
2105311 E02 


2105311E04 
2100867807 

2182213E06 
2382397D15 
2182358G94 
2382397D09 


C205 2184008H24 | .01 uF +10%; 50 V; Y5F 0105959C10. | CIRCUIT BOARD (forR11 & R12) 
C206, 207 2184008H24 | .01 uF 410%; 50 V; Y5F 1505894D01 | COVER, Shield (for U13) 

C208, 209 2182397D25 | 0.27 uF £10% 7505506D02 | MODULE PAD (for U4) 

C210 2182358G94 | 100 +10%; 75 V; N2200 7505506D03 | MODULE PAD (for U3) 

AEzMIe 22.221 2184008H24 | .01 uF +10%; 50 V; Y5F 7505506D06 | MODULE PAD (for U6 & U13) 
C213 2182358G24 | 12 £5% 7505506D07 | MODULE PAD (for U7) 

C215 2382397D28 | 3.3 uF #20%; 20 V 7505506D08 | MODULE PAD (for U8 & U10) 


2182358G94 
2182877B17 


KXN1034A 


KXN1042A 


4882363E03 
4883654H01 
4882363E03 
4882363E04 
4882466H13 
4883461E12 
4882466H13 


DESCRIPTION 


CAPACITOR, Fixed: pF +5%; 
25 V; N150 unless stated 


11 (M) 

9; 100 V (H) 

0.30 10%; 500 V 

18 (M) 

15 (H) 

36 (M) 

30 (H) 

100 +10%; 75 V; N2200 
20; 100 V (M) 

18 (H) 

6 (M only) 

36 (M) 

30 (H) 

0.30 10%; 500 V 

9; 100 V (M) 

7 (H) 

15 (M) 

13 (H) 

.05 uF +20%; 50 V; Y5R 
0.39 410%; 500 Vv: 

18 (M) 

15 (H) 

~05 uk +20%; 50 Vi Y5SR 
Ol ai 10% 50 Vi YS 
125 

150; N220 

12 43%; 100 V; NPO 

9; 100 V (use only when FL1, 
FL2, FL3 are 48053 93F' 
series) 

33 uF +20%; 4 V 

22 uF +20%; 2 V 

3.3 uF +20%; 20 V 
-0055 uF -0+100%; 75 V 
22 uF +20%; 15 V 

10 uF +20%; 15 V 

15 uF +20%; 20 V 

1 uF +10%; 20 V 

100 +10%; 75 V; N2200 
POITLE 210%; 50) Visev or 
47 (M) 

36 (H) 

0.75 10%; 500 V (M) 
0.56 10%; 500 V (H) 

10 (M) 

8 (H) 

65 


® SS-EEPF-7823-0 
® CS-EEPF-7824-0 


5105177D20 
5105177D19 
NLD6942A 


Regulator 

Buffer Tripler 

2 W Power Amplifier 
150. 8-162 MHz 

2 W Power Amplifier 
162-174 MHz 

5 W Power Amplifier 
150. 8-162 MHz 

5 W Power Amplifier 
162-174 MHz 

IDC 


or NLD6943A 


or NLD6952A 


or NLD6953A 


5105177D04 


DIODE: See Note Il 


or 4805713 B02 17.935 MHz 
NONREFERENCED ITEMS 
1405601C01 


50; 50 V (M) 

43; 50 V (H) 

100 +10%: 75 V; N2200 
15 (M) 


PAD, Insulator (for K101) 


2605820D05 SHIELD, Coil (for L1, L5, L103, 
& L107) 

SHIELD, Coil (for L2, L3, L4, 
L6,L7, L101 & L104) 
HEATSINK, for Q102 
CONTACT, Ground (for U1l2) 


10 (M) 

8 (H) 

4700 -0+100%; 75 V 

10 uF +20%; 20 V 

100 10%; 75 V; N2200 
6.8 uF +20%; 10 V 


2605820D07 


2683379H01 
3905243F01 


100 +10%; 75 V; N2200 7505506D09 MODULE PAD (for U9) 
5 

CHANNEL ELEMENT: 
Receiver, use as required 
depending on model 
Transmitter, use as required 


depending on model 


r optimum performance, order replacement diodes 
d transistors by Motorola part number only. 

en ordering crystal units, specify crystal frequency 
d Motorola part number. Gold faced FL1, FL2, and 
3 crystal filters cannot be mixed with silver can 


DIODE: See Note I 1, FL2, and FL3 crystal filters. 


Silicon 
Silicon 
Silicon 
Silicon 
Silicon 
Silicon 
Silicon 


UNIVERSAL CIRCUIT BOARD DETAIL 


AND PARTS LIST 


$204 
FREQUENCY SWITCH DETAILS 


ONE-FREQ MODELS 
Re oU208 oR, 
Tc ofW207_.7, 


ON 


TWO-FREQ MODELS 


-seyn FQ) FO PIN 
Rc SRN-BRN we ed 
R208s__, 2) 3 SAN _p, 
H 
= 4 = 
T2WHT-ORG 35-5 WHT-BRN TT 
Tc BRNY FIF2 
SHOWN_IN Ft POSITION EP knos 
VIEW FROM KNOB END 
FOUR-FREQ MODELS 
WHT-YE * 
ts L 2 BRN-YEL 7. 
rt WHT-ORG WHT-GRN 
2 7 /3 


tT WHT-BRN 


Ra —SRN { 


4 


R3— 


SHOWN IN MAXIMUM COUNTERCLOCKWISE 
POSITION, Ft. VIEW FROM KNOB END- 


Qn 


NOTES: 
A. 1000uV CARRIER SIGNAL. 
B. 100uV CARRIER SIGNAL. 
C. DISABLE FIRST OSCILLATOR FOR THIS READING. 
D. DISABLE SECOND 
E. 1000uV CARRIER SIGNAL WITH 1000Hz TONE 
AT 3kHz DEVIATION, 


F. MEASUREMENT MADE WITH MOTOROLA 
S-1339A ANALOG RF MILLIVOLTMETER. 
G. O.5uV CARRIER SIGNAL. 
1H. MEASUREMENT MADE WITH MOTOROLA MODEL 
S-1053C AC VOLTMETER. 
+7.5V REG. 
(RCVE ONLY) 


Z5V REG (RCVE ONLY) 
ae CE I (TYPICAL RECEIVER 
i CHANNEL ELEMENT) 


SIX OR EIGHT FREQ MODELS 


BRN-YEL 


toe ; WHT-BLU 7, 
T3 5 =BLK 7, 
19 BLU-GRN 7, 84 3 2 | 
15 5 16 
YEL-GRN 7, ¢ eo is 
7 5) 14 
Ria 13 
Re oan 
YEL_ Rs PIN SIDE 


Qee 


SHOWN IN MAXIMUM COUNTERCLOCKWISE 
POSITION, Ft. VIEW FROM KNOB END 


$202 
INTERNAL 
PTT SWITCH 
— 
J401, , P201 + creo} 
i H su201 czo1 teaie 
1 i c209  “roiny? +1 100 100 
! ' o.27uF | \ 
- F 
MK401 R207 
INTERNAL 100k 
MICROPHONE 
+15VDC 
FROM S203 
ON-OFF SWITCH 
MKI a 
R208 Ju202 
EXTERNAL 1202 
MICROPHONE | c208 [FOIL } 
| cR202 
c2i7 
| T 100 


EXTERNAL 


(er switch | 


P/ONLN42154 


(0) P/O NLN4573A 


© 


Ui3_10C 


CLIPPER & 


aie Ee aes 
1 

® 

a Ad 

1 

= ID TONE 
INPUT 


OSCILLATOR FOR THIS READING. 


US RCVR_ INJECTION 


GBH 
34mV NOTES B,DAF —_{45mV 
65mV NOTES B&F NOTES BOF 
Nores, a ® Fores 27mV 4.1mV 571 
m i ‘mv. 
AGF ACAF NOTES BAF NOTES BAF Grind 
RF AMPL 1ST MIXER U2 FF AMPL \79MHz | CONVERSION 
a a2 CRYSTAL 


FILTER 
FL3 


O.9VDC TYP NOTE C 
1.2VDC TYP. W/IST. OSC. 


(NOT USED ON DIGITAL 
"PL" MODELS) 


-50d8m 
Al DETECTOR 
NOTE OUTPUT 
35mV RMS 
735V0C NOTES EBH 
U4I-F DETECTOR ut 


US SQUELCH 


1948 GAIN 
SQUELCH AT 1O00Hz RCVR AUDIO VOLUME 
CONTROL NOTES EH PREAMPL CONTROL 
VOLTAGE OUTPUT  R202-3 


O.31V RMS 

NOTES EH 
U6 AUDIO PREAMP 
HIGH-PASS 
FILTERS 


LOW-PASS 
FILTER 


C26 |4vocusa 


| __ 38.48 Gain 
RCVR AUDIO. «=| AT 1000Hz 
POWER AMPL | WNOTESEGH 
INPUT SPEAKER 
UT AUDIO PA 2 at 


201 


JACK 


VR2 
5.9VDC 


HIGH-PASS 22uF | ovpe sa. 
Qvoc Uso. + 
aot aN S 4 O7 VOC Si a 
5 DETECTOR 
Ri2 
120k 
ie) 
DETECTOR 1.2uH 
LIMITER i 
OUTPUT ces c3i 
{uF OluF 


cR2: 


(USED ON DIGITAL “PL” 
+7.5VDC REG (RCVE ONLY) MOBELS/IONCY 
cis 
Tos 
J203 
(A) 
TRANSMIT 3 RF INPUT ig 
PL 1.6VRF 5 H 
©) a 
5 J202 
CHAWNEL ELEMENT ee PREDRIVER DRIVER Mle TRANSMIT BA 32+ Z5VREG 4 EXTERNAL 
Q101 o102 4 203-1 +15VDC TO Masada ee: 
M9494 M3906 | MICROPHONE aca 
ae RF) MKI6 MK4OI 
3.8V RF 1.2V RF 
FO5VDC Spay SIM) Igy ON-OFF 
{) CHO JL10s Ss $203 
cor RIO! LI04 Eon = : 4 5 P201 J401 
Bot =43iMiL R103 Li03 : 
sot | 1e3v0C 270 eGR : R203 
Too - = p20i-8 = 
= 3 
1 4 
4 
1 1 
val 
i + BATTERY BE(XMIT ONLY) 
Tv cRg0t 
#Z5VDC_REG.(XMIT ONLY) | charans 
UNIVERSAL 
= RELAY NOMINAL VOLTAGES ARE AS FOLLOWS. 
Rata Be K{O1 {5VDC FOR NICAD BATTERIES AND 
sult alcie is {2.7VDC FOR MERCURY BATTERIES 
COLOR CHARGE 
E - P20, 401 J401 _ P20 F —————> 
SIDE "PL" SWITCH S401-2 (3)-Zar> 2 Sam << er? <Gaewat 4) te SMITOH pos GND Se 
3 (] lyu2tt ADD FOR TONE, 
g NEGATIVE 
ities BLU-GRN BLU-WHT ia] RADIOS Lie iy 293.4 CHARGINGO——————_______4 
BLU DELETE FOR REIN VIEW) SORTEGE J40t 
rec Ds tas GRN-WHT RED-WHT RED-WHT GRN-WHT TRANSMIT -ONLY CRN GRN WHF 7 
E Tp" a] 
RED La 2 YEL PL" RADIOS ees 
3vi0 aT + 
M9494 M9726 BRN3 1 BLK eer SPEAKER (J201) ; | 
3 BEC nooo /s2cs orca cca sag atader FREQUENCY 
IL 150.8 -162MHz 
c E ON—OFF 
: (in View) 
i) 
M9906 M3819 WHT-BLK BLU GUIDE BLU WHT-BLK 
R203 Rata BASe DETAILS saeil eee 401 (PIN SIDE) 
TABLEL 50k) OMA REE) (PIN VIEW) (SOCKET VIEW) 
ar INTERCONNECT BOARD FRONT COVER 
hag tL +7.5VDC REG CABLE AND CONNECTOR CABLE AND CONNECTOR SSER SEES 
(XMIT ONLY) 


SCHEMATIC NOTES 


1, UNLESS OTHERWISE STATED, RESISTANCES ARE IN OHMS AND CAPACITANCES 
ARE IN PICOFARADS. 

2. DC VOLTAGES ARE MEASURED FROM POINT INDICATED TO CHASSIS GROUND 
USING MOTOROLA DC MULTIMETER OR EQUIVALENT. 

3. © INDICATES CONNECTION POINT TO INTERCONNECT CIRCUIT BOARD. 

4. REFERENCE DESIGNATIONS ARE ASSIGNED IN THE FOLLOWING MANNER: 


UNIT SERIES 
100 SERIES 
200 SERIES 
400 SERIES 


RECEIVER 
TRANSMITTER 
INTERCONNECT BOARD. 
FRONT COVER 


EPF-7876-0 


UNIVERSAL SCHEMATIC DIAGRAM 


EXTERNAL 
SPEAKER 


Lst | 
EXTERNAL 
SPEAKER 


Electrical Parts List 
150. 8-162 MHz (M) 


162-174 MHz (H) 


REFERENCE 
SYMBOL 


zi, 22 
C23 
C24 
c25 
C26 
C27 
C28 
C29 
c30 
C31 
C101 


c102 
C103 


C104 
C105 
C106 


C107 


c108 
c109 


c110 
clll 


G1tz 
C113 
C116 
cil? 
c120 
c201,217 
c202 
C203, 204 


MOTOROLA 
PART NO, 


2105311E17 
or 2105311 E12 
2182450B26 
2105311 E16 
or 2105311E02 
2105311E07 
or 2105311 E06 
2182358G94 
2105311 E14 
or 2105311E16 
2105311E20 
2105311E07 
or 2105311E06 
2182450 B26 
2105311 E12 
or 2105311E18 
2105311E02 
or 2105311E08 
2184008H13 
2182450B21 
2105311 E16 
or 2105311E02 
2184008H13 
2184008H24 
2182358G18 
2182358G30 
2182358G24 
or 2105311E12 


2305612E03 
2305612E01 
2382397D28 
2182213E03 
2382397D16 
2305612E06 
2382397D17 
2382397D36 
2182358G94 
2184008H24 
2105311E03 
or 2105311E07 
2182450B22 
or 2182450B40 
2105311E04 
or 2100867807 
2105311E05 
2182213E08 
2105311E02 
or 2105311E08 
2182877B51 
or 2182358G27 
2182358G94 
2105311E02 
or 2182358G24 
2182358G27 
or 2105311E06 
2105311E04 
or 2100867807 
2182213E06 
2382397D15 
2182358G94 
2382397D09 
2100867807 
2182213E29 
2182358G94 
2382397D12 


PLF-1264-O 


DESCRIPTION 


CAPACITOR, Fixed: pF +5%; 
25 V; N150 unless stated 


11 (M) 

9; 100 V (H) 

0. 30 10%; 500 V 

18 (M) 

15 (H) 

36 (M) 

30 (H) 

100 +10%; 75 V; N2200 
20; 100 V (M) 

18 (H) 

6 (M only) 

36 (M) 

30 (H) 

0.30 +10%; 500 V 

9; 100 V (M) 

7 (H) 

15 (M) 

13 (H) 

-05 uF +20%; 50 V; Y5R 
0.39 10%; 500 v 

18 (M) 

15 (H) 

-05 uF +20%; 50 V; Y5R 
-Ol uF 410%; 50 V; Y5F 
125 

150; N220 

12 +3%; 100 V; NPO 

9; 100 V (use only when FL1, 
FL2, FL3 are 48053 93F' 
series) 

33 uF +20%; 4 V 

22 uF +20%; 2 V 

3.3 uF +20%; 20 V 
-0055 uF -0+100%; 75 V 
22 uF +20%; 15 V 

10 uF +20%; 15 V 

15 uF +20%; 20 V 

1 uF +10%; 20 V 

100 410%; 75 V; N2200 
-01 uF 410%; 50 V; Y5F 
47 (M) 

36 (H) 

0.75 +10%; 500 V (M) 
0.56 +10%; 500 V (H) 

10 (M) 

8 (H) 

65 

1000; 100 V; Y5D 

15 (M) 

13 (H) 

50; 50 V (M) 

43; 50 V (H) 

100 10%; 75 V; N2200 
15 (M) 

12 3%; 100 V; NPO (H) 
43; 50 V (M) 

30 (H) 

10 (M) 

8 (H) 

4700 -0+100%; 75 V 

10 uF +20%; 20 V 

100 10%; 75 V; N2200 
6.8 uF +20%; 10 V 

8 

100 

100 10%; 75 V; N2200 
0.12 uF +10%; 20 V 


7683960 BO5 


65052i4E01 


4805915D01 
or 4805269F01 
or 4805393F01 
4805915D02 
or 4805269F02 
or 4805393F02 
4805915D03 
or 4805269F03 
or 4805393F03 
0105959C40 
0905283 BO0l 
0905283B01 
0905677D01 
0105958C87 
or 0105956C63 


or 0105957C86 
or 0105958C95 


8005300E01 


2405262E11 


2405262E08 


2405262E06 


2405262E08 


2405262E05 


2482723H27 
2405262E08 


L102 2482723H06 
L103, 104 2405262E08 


2405711 B02 
2482723H11 
2405262E07 


L108 2482723H11 
L109, 110 2482723H27 
L201 2482723H27 


FERRITE BEAD: 
For L108 


FUSE: 
2-Amp 


FILTER: See Note II 
Crystal, 4-pole; (gold faced), 
Matched pair coded RED 


| Crystal, 4-pole; (silver can), 


Matched pair coded RED 
Crystal, 4-pole; (silver can), 


Matched pair coded RED 
Crystal, 2-pole; (gold faced), 


coded BLU 

Crystal, 2-pole; (silver can), 
coded BLU 

Crystal, 2-pole; (silver can), 
coded BLU 

Crystal, 6-pole; (gold faced), 
Matched set 

Crystal, 6-pole; (silver can), 
Matched set 

Crystal, 6-pole; (silver can), 
Matched set 

JACK: 

ASSEMBLY, Socket; 10-pin 
Micro, speaker 

Micro, antenna 

Receptacle, Univ. Connector 
Receptacle, Conn Assy CS Long 
Receptacle, Conn Assy CS Short 


Receptacle, Conn Assy PL Long 
Receptacle, Conn Assy PL Short 


RELAY: 
1/6th Crystal Can, DPDT 


COIL, RF: unless stated 
Coded: GRN, 5-1/2 turns 
spacewound tapped at 4-3/4 
turns; includes: 7605374B03 
CORE j 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 

Coded: BLK, 22-1/2 turns 
closewound; includes: 
7605374B02 CORE 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 

Coded: BLUE, 4-1/2 turns 
spacewound tapped at 3-1/4 
turns; includes: 7605374B03 
CORE 

1.2 uH choke 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 

6.2 uH choke 

Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 

3-turn bead 

0.2 uH choke 

Coded: ORG, 4-3/4 turns 
spacewound tapped at 1-1/4 
turns; includes: 7605374B03 
CORE 

0.2 uH choke 

1.2 uH choke 

1.2 uH choke 


Rl 
R2 
R3 
R4 
R5 
R6 
R7 
R8 
RY 
R10 
Rll 
R12 
R101 
R102 
R103 
R105 
R201 
R202 


R203 
R204 
R207, 208 
R209 
R210 


R211 thru 218 


$201 


0600185A69 
9600185A55 
0600185A85 
0600185A65 
0600185A57 
0600185A51 
0600185 B64 
0600185B71 
0600185 B68 
0600185B83 
0600185B55 
0600185C05 
0600185 B83 
0600185B98 
0600185B72 
0600185 B87 
1805333E01 
1805370E01 


0600185B64 
1705787D01 
0600185C04 
0600185B71 
0600185B93 
0600185B96 


1805501C04 


4005120E01 
4005119E01 


RESISTOR, Fixed: » +10%; 
1/8 W unless stated 


6.8 k 5% 
1.8k 45% 
33k 5% 
4.7k 45% 
2.2k 5% 
1.2 k 45% 
56 

220 

120 

Baek 

10 

120k 
2.2k 
39k 

270 

4,.7k 


pot., 25 k; squelch control 
pot., 25 k; volume control, 
includes S203 


56 


3952.21 %; 1/2 W 


100k 
220 


15 k (1-freq. models) 
27 k (2-freq. models) 
not used on multi-freq. models 


pot., 50k 


SWITCH: 


Toggle, DPDT (2-freq. models) 
Rotary, 5-pos. (4-freq. models) 


RADIOS 


DIGITAL "PL" 
RADIOS ONLY 


HIGH POWER 
RADIOS ONLY 


ADD FOR 


% MOUNTED ON SOLDER SIDE 


5105177D20 
5105177D19 
NLD6942A 
or NLD6943A 
or NLD6952A 
or NLD6953A 


5105177D04 


4882256Cé6l 


4805713B0l 
or 4805713B02 


1405601C0l1 
1483211 B01 
1505941D01 
2605685B01 
2605820D05 


2605820D07 
2683379H01 


3905243F01 
7505176E01 


7505295B03 


SS-EEPF-7823-0 
CS-EEPF-Ta24-0 


Regulator 

Buffer Tripler 

2 W Power Amplifier 
150. 8-162 MHz 

2 W Power Amplifier 
162-174 MHz 

5 W Power Amplifier 
150. 8-162 MHz 

5 W Power Amplifier 
162-174 MHz 

IDC 


DIODE: See Note I 
5.8 V Zener 
CRYSTAL: See Note II 
17.865 MHz 

17.935 MHz 


NONREFERENCED ITEMS 


PAD, Insulator (for K101) 
PAD, Insulator (for Q102) 
COVER, Shield (for U9) 
SHIELD, for U4 

SHIELD, Coil (for L1, L5, L103, 
& L107) 

SHIELD, Coil (for L2, L3, L4, 
L6,L7,L101 & L104) 
HEATSINK, for Q102 
CONTACT, Ground (for U12) 
PAD, Foam (for channel 
elements) 

PAD, Insulator (for FL1, FL2, 
FL3, & Y1) 


0105959C10 
1505894D01 
7505506D02 
7505506D03 
7505506D06 
7505506D07 
7505506D08 
7505506D09 


4005053E01 CIRCUIT BOARD (for R11 & R12) 
COVER, Shield (for U13) 
MODULE PAD (for U4) 
MODULE PAD (for U3) 
MODULE PAD (for U6é & U1L3) 
MODULE PAD (for U7) 
MODULE PAD (for U8 & U10) 
MODULE PAD (for U9) 


Rotary, 8-pos. (6- & 8-freq. 
models) 
3905684E01 Contact, disc 
3905681E01 Contact, feed-thru 

sic ON-OFF, part of R202 
4005061E01 Toggle, SPDT, "PL" 


C205 2184008H24 | .01 uF +10%; 50 V; Y5F 
C206, 207 2184008H24 | .01 uF +10%; 50 V; Y5F 
C208, 209 2182397D25 | 0.27 uF +10% 

C210 2182358G94 100 410%; 75 V; N2200 
“C211, 212, 221 2184008H24 | .01 uF +10%; 50 V; Y5F 
C213 2182358G24 12 +5% 

G25 2382397D28 3.3 uF +20%; 20 V 

C216 2182358G94 | 100 +10%; 75 V; N2200 
C220 2182877B17 5 

CHANNEL ELEMENT: 
Receiver, use as required 
depending on model 

CE10! thru KXN1042A Transmitter, use as required 
108 depending on model 


6.2 uH choke 
. 085 uH choke 


L202, 203 2482723H06 
L204 2505350F01 


SPEAKER: 
Dynamic, 2"; frequency 
response: 300 to 3500 Hz 


5005334D01 


HYBRID, Encapsulated: 
5184333G07 | I-F Amplifier 


MICROPHONE: 
Cartridge, res: 700 » +20%; 
Imp: 5000 n +30% 


5982575J02 : 
5184333G08 Low Conversion NOTES: I. For optimum performance, order replacement diodes 


5184333G37 Detector and transistors by Motorola part number only. 
5105177D22 Squelch Il. en ordering crystal units, specify crystal frequency 
5105177D02 Audio Pre-Amplifier and Motorola part number. Gold faced FL1, FL2, and 
5105177D05 } Audio FL3 crystal filters cannot be mixed with silver can 
5105177D13 Receiver Injection ap FL2, and FL3 crystal filters. 


CE! thru 8 KXN1034A 
PLUG: 
0105958C97 ASSEMBLY, 10-pin 


0105959C38 ASSEMBLY, Cable 


DIODE: See Note I 
CRl 4882363E03 | Silicon 
CR2 4883654H01 Silicon 
CR102 4882363E03 Silicon 


TRANSISTOR: See Note I 
NPN; type M9819 P 
N-Channel FET / 
NPN; type M9494 
NPN; type M9906 


4800869819 
4800869726 
4800869494 
4800869906 


UNIVERSAL CIRCUIT BOARD DETAIL 
AND PARTS LIST 


CR201, 202 4882363E04 | Silicon 
CR203 4882466H13 Silicon 
CR204 4883461E12 | Silicon 
CR401 4882466H13 Silicon 


\ 
20 dB QUIETING TEST (Perform on each channel) 
2.2 volts ac External AC Voltmeter, | Establishes reference noise level. 
Control R202 | noise out Speaker Tuneup Cable 
Jack J201 NKN6248 
Carrier External Signal Gener- Reduce output level to zero after setting frequency. 
Generator frequency Antenna ator, Tuneup 
Frequency Jack J202 Cable NKN6248 
Signal Slowly increase | External AC Voltmeter, Signal level must be less than 0.35 uV. wy 
Generator until noise Speaker Tuneup Cable 
Output Level decreases 20dB] Jack J201 NKN6248 
NOTE: CHANNEL ELEMENT (CEl, CE2, ETC.) FREQUENCY 
f, = carrier frequency 
f, = oscillator frequency : 
pea ae IE) nS 4 EPF-7848-O F 


VIEWED FROM SOLDER SIDE 


TRIMMER 
CAPACITOR 


"rpc" OL-EEPF-7854-0 


INTERCONNECT BOARD ALIGNMENT POINTS 


ALIGNMENT 


na jack J202. 

requency channel. 

pnd L107 one-eighth inch above circuit board solder side. 
“}trol'' (IDC) controls R211 through R218 to midrange. 


Repeat at least once to ensure a maximum has been 
obtained. 


Repeat steps 1 and 2. 


If channel element CE103 is used, remove it to gain 
access to L107 adjustment point. 

2-WATT MODELS --- Adjust L107 for 2.1 watts, then 
adjust U12 trimmer capacitor in direction of minimum 
current for 2.0 watts. 

5-WATT MODELS --- Adjust L107 for 5.0 watts. 
Reinstall CE103 when this step is complete. 


If tone PL is occupying option position 2, unplug it from 


e frequency switch to the channel being aligned (CE102/F2, 
nd CE108/F8). 


“Her 
BASIC MT500 TRANSMITTE, 
[48 


If a channel element board is occupying Option Slot 3, 
unplug its two channel elements to adjust the IDC 
controls. 

Set audio oscillator for an output of 50 mV rms at 
1000 Hz. 


e frequency switch to the channel being aligned (R212/F2, 
B/F8). 
ement board occupying option slot 3 when adjusting R217/F7. 


, CE102, ETC.) FREQUENCY 


EPF-7849-O 


4) 2b Gee: aL as eeieeiee ae SE 


UNIVERSAL MT500 TRANSMI 


GENERAL 


This radio has been factory aligned and does not require any adjustments. 


Realignment may be required if components are 


replaced or have aged. If it is necessary to realign the radio, perform the following procedures: 


1, Remove the battery and disassemble the radio as shown in the "Disassembly Procedure.'' Do not disconnect the front cover 


receptacle from the interconnect board plug. 


2. Connect a de power supply to the front cover battery contacts: 


power supply negative to radio negative charging contact and 


power supply positive to radio positive charging contact (see ''Disassembly Procedure"). 


Adjust the power supply output for 15 volts dc. 


4. Perform either the ''Receiver Alignment" procedure or ''Transmitter Alignment" procedure or both procedures as required. 


Preliminary Adjustments: 


- Set PL switch S401 to its off ( 


RECEIVER ALIGNMENT 


C1) position (if applicable). 


- Set squelch ( 4, ) control R201 to its maximum counterclockwise position. 


1 
2 
3. Set frequency switch S201 to the lowest frequency channel. 
4, 


Preposition slugs of Ll, L2, L3, L4, L5, L6, and L7 flush with the circuit board solder side. 


Ll, L2, L3, L4, | Maximum 
L5 volts RMS 


Channel The frequency 

Element CEl marked on 
channel element 
CE1. See Note 
(channel element 
frequency) 


PREFERRED 
METHOD 


Channel The frequency 

Element CEl marked on 
channel element 
CEl. See Note 
(channel element 
frequency) 


ALTERNATE 
METHODS 


Channel The frequency 

Element CEl marked on 
channel element 
CEl. See Note 
(channel element 
frequency) 


AC Voltmeter, 
Signal 
Generator 


Signal 
Generator, 
17.9 MHz 
Crystal 
Oscillator, 
Voltmeter, 
Frequency 
Counter 


Signal 
Generator, 
17.9 MHz 
Crystal 
Oscillator, AC 
Voltmeter, 
Oscilloscope 


Signal 
Generator, 
17.9 MHz 
Crystal 
Oscillator, 
AC Voltmeter 


Inject carrier frequency signal from the signal gener- 
ator to the antenna jack (J202). Adjust the signal 
generator output for an indication on the -30 dBm scale 


of the voltmeter. 

Adjust Ll, L2, L3, L4, and L5 for a peak at Ml. 
Maintain the voltmeter reading on the -30 dBm scale 
by reducing the signal generator output. 


Reduce signal generator to minimum output, and inject 
signal from 17.9 MHz +100 Hz crystal oscillator into 
crystal filter FL1 to produce at least a 10 dB rise in 
signal at Ml. 

Count the low i-f frequency through the ac voltmeter 
and frequency counter at Ml. Record the reading 
within +10 Hz; this reference must read 35 kHz +1.5 
kHz. 

Turn off 17.9 MHz oscillator, and adjust signal gener- 
ator to the exact carrier frequency and output for a 
-40 dBmreading at Ml. 

Adjust channel element CE1 to produce the previously 
recorded i-f frequency +50 Hz. 


Reduce signal generator to minimum output, and inject 
signal from a 17.9 MHz +100 Hz crystal oscillator into 
crystal filter FL1. Adjust signal generator output 
level for a -40 dBm reading at M1. 

Connect the output of the ac voltmeter to an oscillo- 
scope, and set the time base to 5 ms per division and 
the gain to display signal amplitude of approximately 

3 divisions. 

Set the signal generator to the exact carrier frequency, 
and increase the output until the waveform on the 
oscilloscope appears as an amplitude modulated signal. 
This signal is the resultant of 17.9 MHz crystal oscil- 
lator signal mixing with the first i-f signal which will 
not be exactly 17.9 MHz until the first oscillator is 
warped to the precise frequency by adjusting channel 
element CEl. 

Adjust channel element CE1 while viewing the signal 
on the oscilloscope for a zero beat or the lowest 
possible amplitude modulating frequency. This method 
will provide an accuracy of +100 Hz adjustment of the 
first oscillator. 


Reduce signal generator to minimum output and inject 
signal from a 17.9 MHz +100 Hz crystal oscillator 
into crystal filter FL1. Adjust signal generator output 
level for a -40 dBm reading at Ml. 

Listen to the audio output. 

Set the signal generator to the exact carrier frequency, 
and increase the output until an audio tone is heard. 
This tone is the resultant of 17.9 MHz crystal oscil- 
lator signal mixing with the first i-f signal which will 
not be exactly 17.9 MHz until the first oscillator is 
warped to the precise frequency by adjusting channel 
element CEl. 

Adjust channel element CEl for a zero beat (no audio 
tone is heard when properly adjusted). 


(Cont'd) 


CE8/F8. 


Volume 
Control R202 


Signal 
Generator 
Frequency 


Signal 
Generator 
Output Level 


20 dB QUIETING TEST (Perform on each channel) 


2.2 volts ac External AC Voltmeter, | Establishes reference noise level. 
noise out Speaker 


Tuneup Cable 
Jack J201 NKN6248 


ator, Tuneup 
Jack J202 Cable NKN6248 


Slowly increase | External AC Voltmeter, Signal level must be less than 0.35 uV. 
until noise Speaker Tuneup Cable 
decreases 20dB| Jack J201 NKN6248 


NOTE: CHANNEL ELEMENT (CE1, CE2, ETC.) FREQUENCY 


f, = carrier frequency 
oscillator frequency 
Siok tage MZ 


Fh Fh 
Wood 


VIEWED FROM SOLDER SIDE 


TRIMMER 
@ | O capacitor 


REMOVE 
TO 
AlaGN 
L107 


NOTE 


paul Reread step 3, 3A, or 3B for each channel in the radio; CE2/F2, CE3/F3, CE4/F4, CE5/F5, CE6/F6, CE7/F7, and 


Carrier External Signal Gener- Reduce output level to zero after setting frequency. 
frequency Antenna 


EPF-7848-O 


cE2 


Ts Te Ores 


INTERCONNECT BOARD ALIGNMENT POINTS 


TRANSMITTER ALIGNMENT 


Preliminary Adjustments: 1. Connect a 50-ohm load to external antenna jack J202. 

2. Set frequency switch S201 to the lowest frequency channel. 

3. Preposition slugs of L101, L103, L104, and L107 one-eighth inch above circuit board solder side. 
4. Preposition ''Instantaneous Deviation Control" (IDC) controls R211 through R218 to midrange. 

5 


- Make all measurements with radio ''keyed.'! 


STEP] ADJUST eA ee USING NOTE 


L101, L103 DC Multimeter | Repeat at least once to ensure a maximum has been 


obtained. 
L104, 


Trimmer 
Capacitor on 
top of U12 


L107 and U12- 
Trimmer 

Capacitor for 
2-watt radios; 
L107 for 5- 


negative dc 
voltage 
(typically 
-1.0 VDC) 


External 
Antenna 
Jack J202 


Maximum RF Wattmeter, 


power output 


Repeat steps 1 and 2. 


External 
Antenna 
Jack J202 


If channel element CE103 is used, remove it to gain 
access to L107 adjustment point. 

2-WATT MODELS --- Adjust L107 for 2.1 watts, then 
adjust Ul2 trimmer capacitor in direction of minimum 
current for 2.0 watts. 

5-WATT MODELS --- Adjust L107 for 5.0 watts. 
Reinstall CE103 when this step is complete. 


RF Wattmeter, 
Tuneup Cable 
NKN6248 


Specified power 


The frequency 
marked on 
channel element | Jack J202 
CE101. See 
Note (channel 
element 
frequency) 


Frequency If tone PL is occupying option position 2, unplug it from 
Counter through | the interconnect board to adjust CE101. 
a 30 dB attenu- 


Repeat step 4 for each channel in the radio; be 
CE103/F3, CE104/F4, CE105/F5, CE106/F6, 


+750 Hz 
deviation 


sure to set - frequency switch to the channel being aligned (CE102/F2, 
CE107/F7, and CE108/F8). 


1 
{ 
fi 
{ 
co pa ; 
® SS-EEPF-7820-0 
OL - EEPF-7852-0 r 


Deviation Meter 
through a 30dB 
pad and Tuneup 
Cable NKN6248 


External 
Antenna 
Jack J202 


"Private- 
Line" Devia- 
tion Control 
(Tone PL - 
R504; Digital 
PL - R605), if 
applicable. 


LIDS 
Control R211 


+5.0 kHz 
deviation 


External 
Antenna 
Jack J202 


If a channel element board is occupying Option Slot 3, 
unplug its two channel elements to adjust the IDC 
controls. 

Set audio oscillator for an output of 50 mV rms at 
1000 Hz. : 


connected t 
U13-4 of a Basic 
radio or to | 
Universal con- 
nector J203-6 
of a Universal 
radio. 

Deviation Meter 
through a 30 dB 
pad and Tuneup 
Cable NKN6248 


Audio oy tae 


Repeat step 7 for each channel in the radio; be sure to set the frequency switch to the channel being aligned (R2 12/F2, 
R213/F3, R214/F4, R215/F5, R216/F6, R217/F7, and R218/F8). 
NOTE: Reinstall the two channel elements on the channel element board occupying option slot 3 when adjusting R217/F7. 


NOTE: CHANNEL ELEMENT (CE101, CE102, ETC.) FREQUENCY 


fe = carrier frequency 
f, = oscillator frequency 
' fe = 3fo EPF-7849-O 


UNIVERSAL MT500 TRANSMITTER-RECEIVER ALIGNMENT POINTS | | 
ae ae — . i ae ee a a at — | - ay - | 


JU212 ("PAC- RT" 


_ PADIOS ONLY) _ 
nai 


TRANSMIT-ONLY "PL" | 3 


DELETE FOR 


DECODE MODE 
(RECEIVED "PL" TONE) VOLTAGE 


RECOVERED ° 
AUDIO | 


tet ohh 5 “PAC-RT" RADIOS | - 
CONTROL Juni La oon 
ox 


$401 
"PL" DISABLE SWITCH 
P/O FRONT COVER 


(NOT USED 
FOR "PAC-RT" 
RADIOS ) 


(REROUTED 


"PL" TONE 
FILTER 
PE Geno poner | ae | BTec usot"PL"PROCESSOR AND! | 7.5 VDC 
("PL" INPUT) co hees : LOW-PASS FILTER | bate a 
TONE OSCILLATOR | (Nor, USED s 
ENCODE MODE | FOR "PAC-RT 
(TRANSMITTED "PL" TONE) | 
+7.5 VDC REG. — GND 
(RCVE ONLY) ... , Uso8 eee f | oT 
PL PROCESSOR vanel PL p ; anal | 
LOW-PASS FILTER [LIMITER Pies AMPL. ee 
| 
| 


pc 
hh ae as COMPARATOR rupw OFF 
RADIO ONLY 10 DELAY 
+7.5VDC 
REG 
© 


RCVE MODE = ABOVE 3.8V 
XMIT MODE = BELOW 3.8V 


MODEL TABLE 


MODEL [SUFFIX] USED IN | 
NLN4644A BASIC RADIO 
NLN4646A BASIC RADIO 


NLN4645A UNIVERSAL 
RADIO 
NLN4S211A FS UNIVERSAL 


RADIO 


9 PTT SWITCH 


UNIVERSAL MT500 
RADIO ONLY 


“PL” SQUELCH SENSITIVITY CHECK 


(“PL MODELS ONLY) 


1. SET THE SQUELCH CONTROL (R261) TO THE UNSQUELCHED POSITION 
WITH THE “PL” SWITCH OFF ( ¢ ). 

2. TURN THE “PL” SWITCH ON ( 4), AND APPLY AN ON-FREQUENCY 
CARRIER SIGNAL FROM THE SIGNAL GENERATOR. MODULATE THE 
SIGNAL GENERATOR WITH THE PROPER “PL” TONE, AT +0.5 kHz 
DEVIATION. 

3. THE SQUELCH CIRCUIT SHOULD “OPEN” WHEN THE SIGNAL GENER- 
ATOR OUTPUT IS INCREASED ABOVE 0,18 uV (VHF) OR 0.25 uV (UHF). 


EPF-7867-0 


TONE “PRIVATE-LINE” DECK 


10 


2, = INTERCONNECT POINT ON RADIO 


FOR "PAC-RT" 
RADIOS ) 


ONLY). 


VOLTAGE 


63C81010C83-0 


TEST MEASUREMENTS 


ENCODE | __DECODE ae 
DC VOLTS | AC VOLTS DC VOLTS AC VOLTS 


PL Processor and Low Pass Filter U501 


& 4 (open) 
> 0.6 (closed) (1) 


100 mV rms 
(<-15 dBm) 


80 mV rms (3) 


350 mV rms 
(>-15 dBm) 


160 mV rms (3) 


280 mV rms 
(typical) 


7.2 (2) 


d --- 7.5 --- 
PL Tone Filter U502 
7.5 75 


1.7 17 
>6 >6 
7.4 7.2 (2) 


Test measurements are nominal. DC voltages are with 15 VDC power sup- 
ply, and AC voltages are with radio fully quieted and 500 Hz deviation on 
generator (proper PL tone). 

Numbers in (_ ) refer to the following notes: 

(1) PL switch on (4X). 

(2) No modulation; radio fully quieted. 

(3) Depends upon PL Tone Filter U502. 


EPF-7866-0 


MOS CIRCUITS 
HANDLING PRECAUTIONS 


The following handling precautions are recommended for 
MOS circuits: 


Ts 


All MOS devices should be stored or transported in 
conductive material so that all exposed leads are shorted 
together. MOS devices must not be inserted into con- 
ventional plastic ‘‘snow”’ or plastic trays of the type 
used for storage and transportation of other semicon- 
ductor devices. 

All MOS devices should be placed on a grounded bench 
surface and the technicians should ground themselves 
prior to handling devices. This is done most effectively 
by having the technician wear a conductive wrist strap 

in series with 100 k ohms to ground. 

Nylon clothing should not be worn while handling MOS 
circuits. 

Do not insert or remove MOS devices with power applied. 
Check all power supplies to be used for testing MOS 
devices and be certain there are no voltage transients 
present. 

When lead straightening, provide ground straps for the 
apparatus used. 

When soldering, use a grounded soldering iron. 

All power should be turned off in a system before printed 
circuit boards containing MOS devices are inserted 

or removed. 

All printed circuit boards containing MOS devices should 
be provided with shorting straps across the edge 
connector when being carried or transported. 

MOS devices should be handled by their packages and not 
by the leads, if at all possible. Prior to touching the unit, 
the technician should touch an electrical ground to 
remove any static charge that may have been 
accumulated. The package and substrate may be electri- 
cally common. If so, the reaction of a discharge to the 
case would cause the same damage as touching the leads. 


NOTE 
These precautions are especially true in low humidity con- 
ditions. 


EPF-7202-0 


VIEWED FROM SOLDER SIDE 


BLK 
o WHT-BRN_ ff § 
(3) RED-WHT_| 


WHT 
GRAY 


SS-DEPF-7868-0 
© CS-DEPF-7869-0 
OL- DEPF-7870-0 


PARTS LIST 


NLN4212A Digital ''PL'' Deck 


MOTOROLA 
PART NO, 


REFERENCE 
SYMBOL 


2184008H13 


0600185C02 
0600185B89 
0600185B92 
1805501Cl11 
0600185C03 
0600185B87 


SLO5T 77 D25 
5105854B79 
5105854B78 
NLN8922A 


PLF-1244-0 


DESCRIPTION 


CAPACITOR, Fixed: 
705) WE 20%) 25) V, 


DIODE: See Note 
Silicon 
Silicon 


RESISTOR, Fixed: n +10%; 
1/8 W unless stated 

68 k 

6.8 k 

12k 

Pot., 500 k 

82k 

4.7k 

INTEGRATED CIRCUIT: 
Code Conditioner 
Digital Processor 
Encode Filter 

Code Plug 


NONREFERENCED ITEMS 


0905287C0 
4205175E01 
8405326E01 


SOCKFT, Berg; circuit board 
RETAINER, Spacer 
CIRCUIT BOARD 


NOTE: For optimum performance, order replacement diodes 
by Motorola part number only. 


“PL” SQUELCH SENSITIVITY CHECK 


1. SET THE SQUELCH CONTROL (R201) TO THE THRESHOLD POSITION 


WITH THE “PL” SWITCH OFF ( q ). 


2. TURN THE “PL” SWITCH ON ( 4), AND APPLY AN ON-FREQUENCY 
CARRIER SIGNAL FROM THE SIGNAL GENERATOR. MODULATE THE 
SIGNAL GENERATOR WITH THE PROPER DIGITAL “PL” CODE. 

3. THE SQUELCH CIRCUIT SHOULD “OPEN” WHEN THE SIGNAL GENER- 
ATOR OUTPUT IS INCREASED ABOVE 0.18 uV (VHF) OR 0.25 uV (UHF). 


EPF-7872-0 


DIGITAL “PRIVATE-LINE” DECK 


11 


NLN4211A, NLN4644A, 


JU2I2 ("PAC-RT” $401 
NLN4645A, NLN4646A. NLN4768A (e)-— Pom _—_ [iq] Fry plsaste swirce 
TRANSMIT-ONLY "PL" | 3< 


VIEWED FROM SOLDER SIDE VIEWED FROM SOLDER SIDE (NOT USED 


FOR “PAC-RT” 
RADIOS ) 


DELETE FOR 
SQUELCH pty 
DECODE MODE conTROL ira CAT RADIOS (a) Le 
(RECEIVED "PL" TONE) VOLTAGE rm 


RECOVERED 4 
AUDIO [ 


12 


OUTPUT ante! Li | eANEE® —USOt "PL" PROCESSOR xv | 


7.5 VDC 
<2) REG SUPPLY 
VOLTAGE 


("PL" INPUT) sae Te __ __LOW-PASS FILTER 
TONE OSCILLATOR (NOT USED | 
= ENCODE MODE FOR PAC: RT 
(TRANSMITTED "PL" TONE) 


+7.5 VDC REG. 
(RCVE ONLY) 


U501 
"PL" PROCESSOR 
AND 


LOW-PASS FILTER 


RED-WHT 


(REROUTED af 


pc * . : 
(BASIC) COMPARATOR Seow fom PAC-RT 
BASIC MT5CO 10 DELAY aes 
RADIO ONLY F 2 | TONE OUT 4 DEV. ADJ. 
+7.5VDC 
REG / 


RCVE MODE = ABOVE 3.8V 
XMIT MODE = BELOW 3.8V 


TO POINTS ON INTERCONNECT CIRCUIT BOARD 


INPUT 
MODEL TABLE (UNIV RADIOS 
[mone “Tsurrix] Used IN et 
OF 
9 PTT SWITCH VOLTAGE 


TO POINTS ON INTERCONNECT CIRCUIT BOARD 


UNIVERSAL MT500 


NLN4645A UNIVERSAL 
RADIO 

NLN4211A aa UNIVERSAL 
RADIO 


{) = INTERCONNECT POINT ON RADIO 


RADIO ONLY 63C81010C83-0 
A 
me; 
VIEWED FROM SOLDER SIDE 
© SS- DEPF -7863-0 » SS- DEPF -7863-0 iharal 
® CS- DEPF-7864-0 @ CS- DEPF- 7864-0 
OL- DEPF-7865-0 OL- DEPF- 8042-0 ues 
‘ee “PL” SQUELCH SENSITIVITY CHECK TEST MEASUREMENTS 
END VIEW OF 
TONE "PL" DECK 
ADAPTOR BOARD JAG Se ee ae 
(SOLOER SIDE) us ogee ae DC VOLTS | AC VOLTS DC VOLTS AC VOLTS 
1, SET THE SQUELCH CONTROL (R201) TO THE UNSQUELCHED POSITION jocvotts | acvoits | ocvoits | AcvoLTS | 
Tone PL Decks WITH THE “PL” SWITCH OFF ( ¢ ). 


NLN4211A Universal Long Frame 2. TURN THE “PL” SWITCH ON ( <), AND APPLY AN ON-FREQUENCY 


PL Processor and Low Pass Filter U501 
2 


NLN4644A Basic Short Frame ¢ MOUNTEDION/ SOLDER) SIDE CARRIER SIGNAL FROM THE SIGNAL GENERATOR. MODULATE THE 
NLN4645A Universal Short Frame * COMBONENT SIDE-BEPEFE pa. SIGNAL GENERATOR WITH THE PROPER “PL” TONE, AT 40.5 kHz 
NLN4646A Basic Long Frame DEVIATION. C . 

NLN4768A Basic Long Frame (PACeRT) PLF-1243-0 3. THE SQUELCH CIRCUIT SHOULD “OPEN” WHEN THE SIGNAL GENER- 


ATOR OUTPUT IS INCREASED ABOVE 0.18 uV (VHF) OR 0.25 uV (UHF). 
EPF-7867-0 


& 4 (open) 
> 0.6 (closed) (1) 


MOTOROLA 
PART NO, 


REFERENCE 
SYMBOL 


DESCRIPTION 


100 mV rms 
(<-15 dBm) 


80 mV rms (3) 


350 mV rms 
(>-15 dBm) 


160 mV rms (3) 


280 mV rms 
(typical) 


RESISTOR, Fixed: no 
100 k 410%; 1/8 W (NLN4644A, 
NLN4646A) 
150 k 10%; 1/8 W (NLN4644A, 
NLN4646A) 
4.7k +10%; 1/8 W (NLN4Z2114, 
NLN4645A) 
Pot., 50k 


INTEGRATED CIRCUIT: 
PL Processor and Low-Pass 


7.2 (2) 


0600185C04 


0600185C06 


0600185B87 


1805501C04 
aoe 7.5 — 


PL Tone Filter U502 4 


5105177D23 


Filter # . 
NFN6010A PL Tone Filter (Not part of 3 
Tone PL Decks) > : = ae 
uw 
NONREFERENCED ITEMS 3 : ce - 
a 
0105950D70 Assembly, Adapter; contains o 5 a + 
circuit board & bracket : oe ieee 


(NLN4644A, NLN4645A) 
Assembly, Adapter; contains 
circuit board & bracket 
(NLN4211A, NLN4646A) 
SOCKET, Berg; circuit board 
SOCKET, Spring f 


0105959C02 


Test measurements are nominal. DC voltages are with 15 VDC power sup- 
ply, and AC voltages are with radio fully quieted and 500 Hz deviation on 
generator (proper PL tone). 

Numbers in (_ ) refer to the following notes: 


0905287C05 
0905604C06 


3005373E01 CABLE, Circuit Board 
| LONG = SHORT (1) PL switch on (9), 
easton] CLEP niente FRAME FRAME TONE “PRIVATE-LINE” DECK  cehaeintg e 


(3) Depends upon PL Tone Filter U502. 
EPF-7866-0 


10 


+e 


MOS CIRCUITS 
HANDLING PRECAUTIONS 


The following handling precautions are recommended for 
MOS circuits: 


1, All MOS devices should be stored or transported in 
conductive material so that all exposed leads are shorted 
together. MOS devices must not be inserted into con- 
ventional plastic “snow” or plastic trays of the type 
used for storage and transportation of other semicon- 
ductor devices. 

2. All MOS devices should be placed on a grounded bench 
surface and the technicians should ground themselves 
prior to handling devices. This is done most effectively 
by having the technician wear a conductive wrist strap 
in series with 100 k ohms to ground. 

3. Nylon clothing should not be worn while handling MOS 
circuits. 

4. Do not insert or remove MOS devices with power applied. 
Check all power supplies to be used for testing MOS 
devices and be certain there are no voltage transients 
present. 

5. When lead straightening, provide ground straps for the 
apparatus used. 

6. When soldering, use a grounded soldering iron. 

7. All power should be turned off in a system before printed 
circuit boards containing MOS devices are inserted 
or removed. 

8. All printed circuit boards containing MOS devices should 
be provided with shorting straps across the edge 
connector when being carried or transported. 

9. MOS devices should be handled by their packages and not 
by the leads, if at all possible. Prior to touching the unit, 
the technician should touch an electrical ground to 
remove any static charge that may have been 
accumulated. The package and substrate may be electri- 
cally common. If so, the reaction of a discharge to the 
case would cause the same damage. as touching the leads. 


NOTE 
These precautions are especially true in low humidity con- 
ditions. 


EPF-7202-0 


VIEWED FROM SOLDER SIDE 


® SS~-DEPF-7866-0 
© CS-DEPF-7869-0 
OL- DEPF-7870-0 


{ 
5 » (NOTE 1) PTT(UNIVERSAL 


= FU RADIOS ONLY) RELAY COIL INPUT 


(UNIVERSAL RADIOS ONLY) 


~ PLL IN RY(NOTE 2) |WHT-BRN 
O O al U602 
DIGITAL "PL" 
Eta, PROCESSOR 


U603 


ENCODE 
FILTER 


+5VDC 11 
CUTEST REGULATOR| © epapee di foa ~semebae 
7 
LOW- AMPLIFIER EIVERTER | | ° 
PASS PLL WHT 
FILTER 5 
R604 = AMPLIFIER FILTER ae 
ae | ee ENCODE / DECODE Tek pe 500k __ 82k — Yo 
LoGic ne io» 
2 DETECT TONE 
roy UO! { a =O pote 
i 1 DEVIATION 
fete) 50 ADJUST ! 
CONDITIONER she XTAL 
Veo TES Jeet "pL" ARC ont Kea 
INPUT FROM 3 6 5 
"PL" SWITCH TIME OUT CREO! O! THRU 3- O-——-O 
P/O FRONT COVER [3] TIMER GRN-WHT 
SQUELCH Buel “ are 2 "PL" SWITCH 
CONTROL (2)—d v>—(4)-+ 1 $401-2 C) O 
VOLTAGE a ga ae fea] 1 THRU 9 
Wi 
NOTES: $401-1 CODE PLUG | RED-WHT 
1. JUMPER JU601 REQUIRED ON LOW SIDE I-F INJECTION (OMIT JUMPER JU602)—\BLK 10 +7.5VDC . 
JUMPER JU602 REQUIRED ON HIGH SIDE I-F INJECTION (1) I o ] REGULATED 
(OMIT JUMPER JU6O1). RADIC. GND) we Pos See ee 
2. WHEN TIME-OUT-TIMER OPTION IS USED WITH DIGITAL "PL" OPTION , U604 


DISCONNECT WHT-BRN WIRE FROM (8), AND CONNECT IT TO ((g) (8)- 


3. WHEN DIGITAL "PL" OPTION IS INSTALLED, INTERCONNECT BOARD 
JUMPER JU203 1S REMOVED AND JU2I/ IS. ADDED. 


CODE PLUG MODULE 


TEST MEASUREMENTS 


VOLTAGE WAVEFORM VOLTAGE WAVEFORM VOLTAGE WAVEFORM 


Code Conditioner U601 


63C8I010C84-0 


DECODE 
VOLTAGE WAVEFORM 


Digital PL Processor U602 


15.0 V de 


Disc. Noise 
7.5 Vdc Amplified to 
0.5 Vp-p 


=7.5V il HH 10 V p-p (1) 
Lee 


=75V 10 Vp-p (1) 
mit 


=75V 10 Vp-p (1) 


tar outs 


Random 

=75V lf li 10 V p-p (1) E ULL 5.5V pp 
Random 

2.7V | ll 5.2Vpp 


~75V #3100 Hz 


5.2 Vp-p 
275V lI | 10 V p-p (1) 0.77 Vde 


-=+5.5 V de 


5.45 Vde - 0 
1.07 V de (2) - Ground 
0 (3) 


5.5 V de (4) 


Random 
5.5Vp-p 


135Hz@ 
5.5Vp- 


5.7 V de 


15.0 V de 
14.3 V de 


Ground © 


0 - Encode Filter U603 


0 


15.0 V de (3) 15.0 V de (3) : 0 


7.5 V de 
Code Plug U604 15.0 V de 


4.6 V dc (4) : 5.5 V de (4) 
Ground 


* Test measurements are nominal; PL switch on or off and no carrier input. 
Numbers in (_ ) refer to the following notes: 

(1) Digital waveform 

(2) PL switch on 


(3) PL switch off 
(4) Code plug removed 


135Hz@ 
4.0Vp-p 


7.5Vde 
15.0V de 


Ground 


(5) Changes to 135 Hz sine wave (turn-off code) on dekey of PTT switch 


EPF-7871-0 


PARTS LIST 


NLN4212A Digital ''PL'' Deck 


REFERENCE MOTOROLA 
SYMBOL PART NO, 


PLF-1244-O 
DESCRIPTION 


CAPACITOR, Fixed: 
2184008H13 -05 uF 420%; 25 V 
DIODE: See Note 
Silicon 
Silicon 


RESISTOR, Fixed: » +10%; 
1/8 W unless stated 
0600185C02 68 k 
0600185B89 6.8k 
0600185B92 12k 
1805501Cl11 Pot., 500 k 
0600185C03 82 k 
0600185B87 4,.7k 
INTEGRATED CIRCUIT: 
Code Conditioner 
5105854B79 Digital Processor 
5105854B78 Encode Filter 
NLN8922A Code Plug 


5105177D25 


NONREFERENCED ITEMS 


0905287C0 SOCKFT, Berg; circuit board 


4205175E01 
8405326E01 


RETAINER, Spacer 
CIRCUIT BOARD 


NOTE: For optimum performance, order replacement diodes 
by Motorola part number only. 


“PL” SQUELCH SENSITIVITY CHECK 


1, SET THE SQUELCH CONTROL (R201) TO THE THRESHOLD POSITION 
WITH THE “PL” SWITCH OFF ( q ). 

2. TURN THE “PL” SWITCH ON ( 4), AND APPLY AN ON-FREQUENCY 
CARRIER SIGNAL FROM THE SIGNAL GENERATOR. MODULATE THE 
SIGNAL GENERATOR WITH THE PROPER DIGITAL “PL” CODE. 

3. THE SQUELCH CIRCUIT SHOULD “OPEN” WHEN THE SIGNAL GENER- 
ATOR OUTPUT IS INCREASED ABOVE 0.18 uV (VHF) OR 0.25 uV (UHF). 


EPF-7872-0 


DIGITAL “PRIVATE-LINE” DECK 


11 


PTT GND 
XMTR AUDIO INPUT 


RCVR AUDIO OUTPUT 


wi 


—_—— -———_— oe ——— eee oo ee P 
| es rz 


PTT GND 
XMTR AUDIO INPUT 
RCVR AUDIO OUTPUT 


MODELS SUFFIX 


63B81102C46-0 


NMN6082A 


Speaker-Microphone Kits: 
NMN6081A Straight Cord 


NMN6082A Coiled Cord PLF-1238-O 


REFERENCE MOTGROLA 


Tl 
SYMBOL PART NO. DESCRIPTION 


CAPACITOR, Fixed: 
2184008H05 . 0064 uF +10%;50 V (NMN6082A 
only) 


SPEAKER, Dynamic: 
5005334D01 39 mn, 2-inch diameter 


MICROPHONE: 
5982575502 Miniature; Res: 700 n, Imped: 
5000 a +30% 


PLUG: 
2805763D02 Connector, 7-contact 


SWITCH: 
4082 159D02 Miero; PTT, SPDT 


CORD: 
3084048H02 Straight, 48" 
3084123H02 Coiled 


EXTERNAL SPEAKER-MICROPHONES 


UZ 


of 


(MA) MOTOROLA INSTRUCTION MANUAL REVISION FMR-638 
for Issue-1 
Service Supplement No. 68P81012C56-O 
MT500 "Handie-Talkie'' Radios 


GENERAL 


This revision outlines changes that have occurred since the printing 
of your service booklet. Installation of these changes in earlier 
equipment is not necessary except as recommended in Motorola 
Service and Repair Notes (SRN's). 


REVISION DETAILS 


Item Change New New 
No. Affects Number Sulfix 
1 General Information pees vers 
CHANGES 
Item 
No 
1 On page 3 (Interconnect Circuit Board Detail), 


hes reverse C204 symbol; 
b. channel element CE2 area, change JU212 to read: JU216 


On page 4 (Basic Circuit Board Detail and Parts List) 
and on page 7 (Universal Circuit Board Detail -and,Parts.List), 
make the following parts list changes: 


Ref. 
Sym. Action Part Number Description 
C17 deleted 
(Ouilge: changed to 2100861435 LOsp Fe Ooh ANE 
CHANNEL ELEMENT: 
CEl1 thru 8 changed to KXNI1075A Receiver, use as required, 
depending on model 
Cr lO les chanpete KXN1083A 2 W Transmitter, use as 
thru 108 required, depending on model 
CEIOIr. add or KXN1042A 5 W Transmitter, use as 
thru 108 required, depending on model 


FL1, FL2, change (silver can) to (gold faced) and vice versa 


A ee 
R14 add 0600185A57 Pa ee 


4/28/77 -1 of 3- FMR-638 


a. delete C17 from circuit board detail and add a jumper in its 
place. 
b, « addyRl4 across L5. 


On page 5 (Basic Schematic Diagram), 


ai in "PL'Switch S401 circuitry, change JU212 fo readz:aiuais 

b. delete C17 and add a jumper in its place. 

cy> add R14 symbol across io, 

d. add ''Second Oscillator Crystal Frequencies" table. 

SECOND OSCILLATOR CRYSTAL FREQUENCIES 
CARRIER FIRST, OSCILBALOR SECOND OSCILLATOR 
FREQUENCY CRYSTAL FREQUENCY CRYSTAL FREQUENCY 
i os ay 

146.90 - 151.70 MHz 43.00 - 44.60 MHz 17.865 MHz 
151.70 - 152.30 MHz 44.60 - 44.80 MHz 17.935 MHz 
152.30 - 157.10 MHz 44.80 - 46.40 MHz 17.865 MHz 
157.10 - 157.70 MHz 46.40 - 46.60 MHz 17.935 MHz 
157.70 - 160.70 MHz 46.60 - 47.60 MHz 17.865 MHz 
160.70 - 161.30 MHz 47.60 - 47.80 MHz 17.935 MHz 
161.30 - 165.20 MHz 47.80 - 49.10 MHz 17.865 MHz 
165.20 - 165.80 MHz 49.10 - 49.30 MHz 17.935 MHz 
165.80 - 167.90 MHz 49.30 - 50.00 MHz 17.865 MHz 
167.90 - 168.50 MHz 50.00 - 50.20 MHz 17.935 MHz 
168.50 - 169.70 MHz 50.20 - 50.60 MHz 17.865 MHz 
169.70 - 170.30 MHz 50.60 - 50.80 MHz 17.935 MHz 
170.30 - 175.00 MHz 50.80 - 52.37 MHz 17.865 MHz 
CRYSTAL FORMULA: i = 3 fa 417.9 MHz 


On page 6 (Universal Schematic Diagram), 


a. delete Cl? and.,add atjumper an its-place. 
b. add R14 symbol across L5 
c. add ''Second Oscillator Crystal Frequencies"! table. 


|r 


FMR-638 


SECOND OSCILLATOR CRYSTAL FREQUENCIES 


CARRIER 
FREQUENCY 


£ 
Cc 


150.80 - 151.70 MHz 
151.70 - 152.30 MHz 
152.30 - 157.10 MHz 
157.10 - 157.70 MHz 
157.70 - 160.70 MHz 
160.70 - 161.30 MHz 
161.30 - 165.20 MHz 
165.20 - 165.80 MHz 
165.80 - 167.90 MHz 
167.90 - 168.50 MHz 
168.50 - 169.70 MHz 
169.70 - 170.30 MHz 
170.30 - 175.00 MHz 


Cita Ped POR NU IANS =ar3 fo) +17. 9,MHz 


FIRST OSCILLATOR 
CRYSTAL FREQUENCY 


f 
ol 


43.00 - 44.60 MHz 
44.60 - 44.80 MHz 
44.80 - 46.40 MHz 
46.40 - 46.60 MHz 
46.60 - 47.60 MHz 
47.60 - 47.80 MHz 
47.80 - 49.10 MHz 
49.10 - 49.30 MHz 
49.30 - 50.00 MHz 
50.00 - 50.20 MHz 
50.20 - 50.60 MHz 
50.60 - 50.80 MHz 
50.80 - 52.37 MHz 


SECOND OSCILLATOR 
CRYSTAL FREQUENCY 


i Zz. 
17.865 MHz 
17.935 MHz 
17.865 MHz 
17.935 MHz 
17.865 MHz 
17.935 MHz 
17.865 MHz 
17.935 MHz 
17.865 MHz 
17.935 MHz 
17.865 MHz 
17.935 MHz 
17.865 MHz 


On page 10 (Tone ''Private-Line'' Deck), make the following changes 


on NLN4768A Circuit Board Detail: 


aAsmmeaelctesRoOl, R5OC, & R503 
b. add JU50l/sin place of R502 


On page 10 (Tone ''Private-Line'' Deck), make the following changes 


on the Schematic Diagram: 


ae add U5S0lsactoss R502 and add NOTH. POR "PACeRT" RADIOS; 
R501 & R502 DELETED AND JU501 ADDED. 

b. between interconnect points 4 & 6, change JU212 to read: JUZ216. 

c. between interconnect points 3 & 6, change note to read (USED FOR 
"PAC@®RT'"' RADIOS). 


eS 


FMR-638 


\ 
j 
| 
y 
\ 
ry 
‘ 
r : 
{ 
re 
<¢ 
® x 
‘ 
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et i) a 
aa > 7 aa 
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, : ; 
‘ 


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Je 


"ty : ~ “ Wass . te! ‘ a Uf . » ; ; "| 

ANT: She ike: MME BSE ie 
: au i ‘ , 

Psi Soy Bites 3. | PG, Ske E>. SR ~ *E 


Si ea ye OS CS AA EM Cet 86 iM O8 se 

> eek beastie, FEN TO» OSS HM aM 
ypne-t ‘HA ORR 08. 9? ches OF ONT Sat 

ees DS ET. GYR tee. ES ae 

| Tee eta es ox? yi data 

; ae : ee oe hs ~. As IT) Lr Pe te. So ‘ 
aaa , ie 


in Fiesta : “ere eee 


FMR-638A 
Issue - 1 


instruction manual revision 
for 
Service Supplement No. 68P81012C56-O 
MT500 “‘Handie-Talkie” Radio 


PROTECTED RECEIVER OPTION 


a2 
c40 C42 C44 C46 IST. MIXER a 
3.8(H) 0.62(H) 0.56(H) 0.62(H) M9726 ices 
5(M) JU2 0.75 (M) 0.62(M) —0.75(M) a CRYSTAL 
@—— 5 Ny, FILTER 
INPUT ays 
fu Ls 3f T% 
R14 
p2 2 2k 
6 U8 4 
RECEIVER 0.5V RMS 
ee NOTE F 


C13 
8 5.5VDC 5 eS omnapey 13 E 0.47 (M) 
WITH CE. Cra 


3 1,6 {5(M) 18 (M) O9VDC TYP NOTE C 
O.2V RMS Few) 1.2VDC TYP. W/tst OSC. 
= = R6 C16 
1.2k 7S .O4uF 
PROTECTED RECEIVER ~ 1 ih +75VOC 
NUD6302A ({50.8~- 162 MHz) yAd4 
NUD6303A (162-174 MHz) (RCVE ONLY) 


+ 63B81012C48-0 
OL BEPF-8246-0 


PLF-1324-O 


MOTOROLA 
PART NO. 


REFERENCE 
SYMBOL 


or 2105311E17 
2182450B22 
2182450B41 
2105311 E04 
2100867807 


11 (H) 

0.75 + 10%; 500 V (M) 
0.62 + 10%; 500 V (H) 
10 (M) 

8; 75 V; NO80 (H) 


DESCRIPTION 


CAPACITOR, Fixed: pF + 5%; 
25 V; N150 unless stated 
6 (M only) 

15 (M) 

11 (H) 

0.05 uF + 20%; 50 V; Y5R 
0.47 + 10%; 500 V (M) 
0.39 + 10%; 500 V (H) 

18 (M) 

15(H) 

0.05 uk + 20%; 50°V; YSR: 
0.01 uF + 10%; 50 V; Y5F 
125 

150; N220 

5 +.25 pF; 75 V (M) 

3.8 +.25 pF; 75 V (H) 


2105311 E20 
2105311 E02 
2105311E17 
2184008H13 
2182450B24 
2182450B21 
2105311E16 
2105311 E02 
2184008H13 
2184008H24 
2182358G18 
2182358G30 
2182877B17 
2182877 B09 


COIL, RF: unless stated 
Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 


2405262E08 


2405262E06 Coded: BLK, 22-1/2 turns 
closewound; includes: 
7605374B02 CORE 
2405262E08 Coded: YEL, 4-1/2 turns 
spacewound; includes: 
7605374B03 CORE 


Z105311 E12 
2105311E18 
2182450B22 
2182450B41 
2105311E08 
2105311E17 
2182450B41 
2182450B40 
2105311 E08 


9; 100 V (M) 
7 (H) 

0.75 + 10%; 
0.62 + 10%; 
13 (M) 

11 (H) 

0.62 + 10%; 
0.56 + 10%; 
13 (M) 


500 V (M) 
500 V (H) 


500 V (M) 
500 V (H) 


-1 of 2- 


2405262E05 


0600185A69 
0600185A51 


Coded: BLUE, 4-1/2 turns 
spacewound tapped at 3-1/4 
turns; includes: 
7605374B03 CORE 


RESISTOR, Fixed: ohm + 10%; 
1/8 W unless stated 
6.8 k + 5% 
Ved ke 5% 


MiO} 


SOL! 


seo 


DIGITAL "PL 
RADIOS ONLY \ 


HIGH POWER 
RADIOS ONLY 


=o $ 


* MOUNTED ON SOLDER SIDE 


@ SS- EEPF-8240-0 
@ cs-EEPF-8241-0 
OL -EEPF-8242-0 


»