From Minerals to Megawatts 2025
Page 7 of 39 · WEF_From_Minerals_to_Megawatts_2025.pdf
The known frontier of electric mobility
Industry consultations and extensive literature
review reflect broad awareness that EVs are highly
mineral-intensive. By 2035, EVs are projected
to account for 86% of total lithium demand,
55% of cobalt and one-third of global rare-earth
consumption, placing their supply chains at the
centre of future mineral balances.
The following breakdown illustrates how key
EV components translate into distinct minerals’
demand, each shaping exposure and supply
dependencies differently.
Battery pack
Batteries are a key driver of EV mineral demand.
Two cathode chemistries dominate: nickel-
manganese-cobalt (NMC) and lithium-iron-
phosphate (LFP). Chemistry choices shape EV cost
and performance and the geographic footprint of
upstream refining and processing, with the shift
towards LFP reducing reliance on cobalt and nickel.Motor
Traction motors and associated power electronics,
while relatively small in mass, add another layer of
material exposure. Permanent-magnet motors rely
on REEs such as neodymium (Nd) and dysprosium
(Dy), alongside copper in windings and busbars.
Wiring and power electronics
Power electronics and wiring make EVs significantly
more copper-intensive than internal combustion
engine (ICE) vehicles, with aluminium substitutions
in some designs where standards allow and
dependence on silicon and emerging silicon-
carbide (SiC) semiconductors, whose specialized
manufacturing capacity is tight against rising demand.
Structure (chassis and body)
Metal mass in EVs is dominated by steel and
aluminium. These are mature, globally traded metals
with established recycling flows, but their scale
makes them production-critical.1.1
Trend: Evolving battery chemistries, motor designs and power electronics are reshaping material demand
across EV value chains – reducing reliance on cobalt and nickel through LFP adoption, raising copper
and semiconductor needs through electrification of drivetrains and increasing aluminium use through
light-weighting and megacast structures.3
From Minerals to Megawatts: Building Resilience for EVs, Data Centres and Power Grids
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