Global Lighthouse Network 2025
Page 32 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Lighthouses such as Jubilant in India and Tsingtao Brewery in China continue to push the boundaries
of eco-efficiency, with integrated facilities and production systems enabling “true” real-time control to
reduce waste and maximize the value of resources, such as through the transfer of heat and energy,
achieving results such as 20% steam consumption reduction and 100% scope 2 effluent emissions
reduction.61 Meanwhile, Schneider Electric in Mexico builds on mature capabilities in automation and
advanced process control to deploy closed-loop processes on site – cutting water consumption in half
by optimizing process parameters in a water re-circulation and treatment tank using reverse osmosis.62
Others, such as Unilever in India, layer in simulation capabilities, with a digital twin that predicts “first
time right” process parameters for sustainable packaging designs and process parameters to optimize
recycled packaging use in mass production.63
EXAMPLE Jubilant, Tsingtao Brewery, Schneider Electric and Unilever
Within their four walls, Lighthouses are extending
well-established monitoring and production control
capabilities to close loops on site and reduce
environmental impact. However, they still have a
long way to go to reach net zero, inviting new types
of innovation – particularly across value chains.
Reducing value chain carbon
footprints through transparency
and collaboration
Recent experiences with supply chain disruptions
and demands for lifecycle sustainability have
motivated leaders to take a hard look at their
product portfolios and value chain stewardship.
Today, Lighthouses have upgraded toolkits
for green product design, especially for scope
3 emissions reduction, with advanced models
for product’s lifecycle footprint. To optimize the
efficiency of its washing machines, Midea in
China integrated AI-enabled carbon lifecycle allocation analysis into its design simulation
platforms to simplify product structure and reduce
or identify alternative materials, achieving a 28%
reduction in scope 3 emissions from purchased
goods and materials and a 33% reduction in the
use of sold products.64
With more than 50% of a company’s carbon
emissions originating from the supply chain,65
new partnerships with suppliers and end-
customers are required to establish stable and
resilient resource loops to increase recycled
content. For example, Foxconn Industrial Internet
in China has collaborated with its customers
and suppliers in the metal alloy value chain on
a lifecycle tracking system that ensures lot-level
visibility of the scrap produced by its machining
suppliers. This data informs the process
parameters that Foxconn Industrial Internet uses
to maximize use of this scrap content and maintain
stable quality – a particular challenge with metal
alloys. Overall, the site reduced scope 3 emissions
by 39% and now replaces over 50% of input
material with recycled content.66
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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