Global Lighthouse Network 2025
Page 39 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Site Change story Top five use cases Impact
Taiyuan Heavy
Industry Railway
Transit Equipment
Taiyuan, People’s
Republic of ChinaTo meet stringent safety and quality
standards for high-speed railways, TZ
implemented 40+ 4IR use cases enhancing
quality and productivity through the use of
AI and flexible automation. These advances
led to a 33% reduction in defect rates, a
29% decrease in unit costs and a 33%
increase in throughput.AI-enabled material
composition
recommendation 66% Defect rate
Real-time forging quality
prediction and control with
multi-modal AI 41% Scrap rate
Digital twin-enabled
furnace and billet
temperature control 35%Temperature
difference
Rapid CNC programming
and process parameter
design 26% Cycle time
Intelligent predictive
maintenance and repair
solutions 28% Equipment failure rate
Zhengzhou Coal
Mining Machinery
Zhengzhou, People’s
Republic of ChinaTo meet the demand for fully customized
hydraulic supports and faster delivery,
Zhengzhou Coal Mining implemented
48 4IR use cases, including IoT, machine
learning and adaptive automation.
These innovations transformed the site
into a smart factory capable of high-
flexibility, high-efficiency production,
cutting lead times by 66%, boosting
output per worker by 205% and reducing
defect rates by 73%.One-click customized
product selection enabled
by neural network 30% R&D FTE
Adaptive bevel cutting
enabled by 3D point-cloud
registration 90%Defect rate (bevel
cutting)
Heavy-duty logistics
dispatch and execution
enabled by advanced
analytics 72% WIP inventory cost
Flexible loading and
welding for irregularly
shaped heavy parts 30% OEE
Loss capture and closing-
loop based on automatic
process-level order costing 64%Labour cost per ton
produced
Wave 13
Site Change story Top five use cases Impact
Agilent Technologies
Shanghai, People’s
Republic of ChinaTo meet growing customer demands for
higher lab productivity – more applications
in a single instrument – the site leveraged
4IR technologies to overcome product
customization and lead time challenges. By
merging digital and engineering expertise,
the site implemented 50 use cases
focusing on in-house development of
tailored and cost-effective AI solutions. This
digitized engineering know-how enhanced
adaptability, precision and speed across
its design-to-production cycle, improving
productivity by 56% and lead time by 31%
with customer satisfaction on delivery
exceeding 96%.AI-assisted design of highly-
customized GC 75%Customized order
design cycle
AI-driven planning
intelligence for make-to-
order (MTO) 31%Order-to-ship lead
time
GenAI virtual engineers to
boost productivity 68%Line ticket closure
cycle
Low-cost automation
toolkit for customized
products 56% Labour productivity
AI-powered helium gas
reduction 82% Helium consumption
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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