Barnstead Smart2Pure Water Purification System

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Document text

Operating instructions 


Thermo Scientific Barnstead Smart2Pure Water 





Purification System 


[ ] Art. no.: 50129869 (3 Standard) [ ] Art. no.: 
[ ] Art. no.: 50129870 (3 UF) [ ] Art. no.: 
[ ] Art. no.: 50129872 (3 UV) [ ] Art. no.: 
[ ] Art. no.: 50129688 (3 UV/UF) [ ] Art. no.: 


50129873 (6 Standard) 
50129874 (6 UF) 
50129885 (6 UV) 
50129887 (6 UV/UF) 





50129848; Stand: 04.12 Rights to technical changes reserved 





Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  _________________Vltrapure water system 


EC Declaration of Conformity 
according to EC Machines Directive 2006/42/EG, Appendix II A 


We herewith declare that the design and construction of the machine named below and the 
types of it that we have introduced into the market conform to the fundamental safety and 
health requirements of EC Directive 2006/42/EC. 
This declaration loses its validity when changes which were not agreed to by us are made to 
the machine. 


Manufacturer: Thermo Electron LED GmbH 
Robert-Bosch-Straße 1 
D-63505 Langenselbold 
Germany 


Description of the machine: 


Function: Ultra pure water system 


Types: Smart2Pure 3, Smart2Pure 3 UV, Smart2Pure 3 UF, Smart2Pure 3 UV/UF 
Smart2Pure 6, Smart2Pure 6 UV, Smart2Pure 6 UF, Smart2Pure 6 UV/UF 


Article nos.: 50129869, 50129870, 50129872, 50129688 
50129873, 50129874, 50129885, 50129887 


We also declare that the product complies with the following applicable Guide- 
lines/Directives: 
Electromagnetic Compatibility Directive (2004/108/EG) 


Harmonized standards applied: 


DIN EN ISO 12100-1 Safety of machines, Part 1: Principles 

DIN EN ISO 12100-2 Safety of machines, Part 2: Technical Guidelines 
DIN EN ISO 14121-1 Safety of machines, Part 1: Risk Assessment 
DIN EN 61326-1 


Authorized person for documentation: 


Detlef Opp 
Stockland 3 
D-56412 Niederelbert 


Niederelbert, 1 April 2011 


Detlef Opp, Technical documentation manager 
Signature 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  ___________________Vltrapure water system 


Preface 


Dear Sir or Madam 


With your decision to purchase this ultra pure water system from the Smart2Pure series, you 
have selected a high-quality product. 


Thank you for the confidence you have placed in us. 

Before you start to install and operate your ultra pure water system, please carefully read the 
information that is given in these operating instructions on how it is to be properly installed and 
operated. 

This is particularly important, as we, the manufacturer, cannot accept liability for any damage 


occurring as a result of improper operation of the system, or from use of it for other than the in- 
tended purpose. 


Niederelbert, 15.04.2011 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z ___________________Vltrapure water system 


1. Contents 


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2. Explanatory notes on the operating instructions ..................... nennen 6 
3. Transport and Packaging... una 7 
3.1 Examination on reCeipt ............cccceccceecceeccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeseeeeeeeeeeeeeeeetness 7 
3.2.Complaints naeh 7 
3.3 Packaging and return SIMOMEIGs wcossstiaaliaccclectadesiacidsterctaneeasbbantsica/ddeabssebsssbolaadcstadsestdanstene 7 
4. Extent of delivery seiten nein en eeiieemnEbEe 8 
5. Safety precautions seen een 9 
6. Intended application... seen 11 
6.1 Application areas ....................nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnsnnnnnnnnnnnnnnnnnnn nenne 11 
7. Technical Specifications ...................ususss000s00nnennnnnnnnnnnnnnnnnnnnnn nennen 12 
8. How Smart2Pure functions ...............uusssnnsnnnsnnnnnneennnnnnnnnnnnnnnnnnen nn 14 
8.1 Flow chart, Smart2Pure Standard .....................uu.00000nnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 
8.2 Flow chart, Smart2Pure UV..........usunsssunensnnsnnnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16 
8.3 Flow chart, Smart2Pure UF ..............uuusnsneensnnennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 17 
8.4 Flow chart, Smart2Pure UV/UF .........unsuuessneessnuesanunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 18 
9. Installation of the system „u... 19 
9.1. Installation area ee ee 19 
9.2 Installation essen een er ee 20 
9.3 Mounting the power pack (voltage suppIy).............---uussrsrsesssannannnnnnnnnnnnnnnnannnnnnnnn anna 22 
10 Star UD ee AIEUIE-EURERUNTUEEUEEEERERTENTUNSAIROELLERERROLENEE E e IRA EN 23 
11. Brief operating instructions ..........uuussuesssssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 24 
12. Operating elenent.une ee ea 25 
13: -System Control ossein een 26 
TA MEMU en E A E WER NIPTERRTEDERER 26 
13.2 Setting the limiting value for the conductivity .........nueessneesssssssnnnnnnnnennnnnnnnnnnnnnnnnnnnnn ann 26 
13.3 Setting the limiting value for temperature ..................cccecccceee cece eeeeeeeeeeeeeeeeeeeeeseeeeneeeeeeeneee 27 
134 ORIEN COIN ances res a teetee usenet ogeuraiwidi edema EA 27 
13:5 -Potential-free COINAGE nee en ae es 27 
14. |Mälnlenanice zn ea 28 
14.1 Maintenance imeVäalscasuessuuscaregeen ses are nie der et 29 
14.2 Replacing the pretreatment Cartridge ........-..........24##44444440044HsRnRnnaHan Runner annnnnnnnnnennnnn 30 
14.3 Replacing the filter CAM MOO vias esse ee 31 


Thermo Thermo Scientific Barnstead Smart2Pure 


SCIENTIFIC Ultrapure water system 

BADER ee ee 32 
15. Waste disposal a see 33 
16. Trouble Sh00009...n nn 34 
17. Replacement parts and consumable materials ....................- 37 
18. ACCESSOS nee ie esse ernennen 39 
19. Temilnalassigannent...seesn ah 41 
20. Maintenance fechtd...e rttr annn rten nnnn nnr en nnne: 43 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  _________________Vltrapure water system 


2. Explanatory notes on the operating instructions 


( EU Mark of Conformity 


Q CSA - admission 


C US 


Important operating and/or maintenance instructions! Read the oper- 
ating instructions with due care. 


Risk of electric shock! Electrical work on the system is only to be car- 
ried out by qualified personnel. 


information sign. 


Protective conductor connection 


(i) General information! Particularly important notes are marked with this 


Connect the power supply to an electrical socket with a protective 
connection. 


The information provided in these operating instructions is only valid for the system which has 
the serial number which is to be entered on the front page. 


Please enter the serial number* of your Smart2Pure system in the 
space provided on the front page. 


* Read the serial number of your ultra pure water system from the type plate. 


For quick and correct service, please include the following information on all inquiries and re- 
placement parts orders which relate to your system: 


- The serial number 


- The article number 


6 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  ___________________Vltrapure water system 


3. Transport and packaging 

Each ultra pure water system is carefully checked and packed prior to dispatch, but damage 
could nevertheless still occur during shipment. 

3.1 Examination on receipt 


- Check the completeness of delivery against the delivery note. 


Is the packaging damaged? 


- Inspect the system for damage. 


3.2 Complaints 
If damage has occurred to the system during transport: 
- Contact the post, railway or forwarding agent immediately*. 


- Keep the packaging including the outer cardboard box 
(for possible inspection and return shipment). 


3.3 Packaging and return shipment 
Whenever possible, use the original cardboard box and packaging material. 
Should these no longer be available: 


- Pack the system in packing film and a strong cardboard box, 
protected against damage from shock. 


* The time limit for complaints is 6 days (after receipt of the goods). 
The right to claim for damages expires when this time has elapsed. 


4. Extent of delivery 


The following versions of the Smart2Pure ultra pure water system series are available. Each of 


these versions is optionally available with a performance of 3 I/h or of 6 I/h: 


50129869 Smart2Pure 3 (Standard system) 

50129870 Smart2Pure 3 UF (Standard system + Ultrafiltration module) 

50129872 Smart2Pure 3 UV (Standard system + UV-Photo-oxidation) 

50129688 Smart2Pure 3 UV/UF (Standard system + UV-Photo-oxidation + Ultrafiltration 
module 

50129873 Smart2Pure 6 (Standard system) 

50129874 Smart2Pure 6 UF (Standard system + Ultrafiltration module) 

50129885 Smart2Pure 6 UV (Standard system + UV-Photo-oxidation) 

50129887 Smart2Pure6 UV/UF (Standard system + UV-Photo-oxidation + Ultrafiltration 


module 


(Please compare the article number of the version you ordered with the article number given on 


the delivery note) 


1x Smart2Pure (according to version) 


together with an assembly kit consisting of: 


Pretreatment cartridge for a 3 l/h system 
for a 6 l/h system 
Filter cartridge 

Sterile filter capsule, 0.2 um 

Sterile vent filter 

Feedwater connecting kit, R 3/4“ 

Connecting hose, o.d. 1/4“, 6 m 

Ball valve, dia. 1/4“ 

Tabletop power pack, 24 VDC 

Universal adapter 

Universal holder 

Connecting cord (rubber connector to nema plug connector) 


Connecting cord (rubber connector to british ST plug connector) 


Connecting cord (rubber connector to euro plug connector) 
Operating instructions 


Article no 


Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 
Article no. 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


. 50129xxx 


09.2003 
09.2006 
09.1020 
09.1003 
22.0091 
25.0071 
18.0137 
15.0112 
50129629 
21.1006 
21.1007 
50132200 
50132203 
50132215 
50129848 





Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC ___________________Vltrapure water system 


5. Safety precautions 


Observe these safety precautions for your own safety! 


> Each system of the Smart2Pure series is a modern ultrapure through out water sys- 
tem, exclusively designed for the purification of tap water of drinking water quality. 


> Please do not start to install and operate your system until you have read through the 
information given in these operating instructions. 


> Please note that the manufacturer is freed from all liability when the system is used for 
other than the intended purpose and/or is improperly operated. 


> Lifting and carrying the ultra pure water system, e.g. to the installation location, should 
be carried out by two people. To lift it, each takes hold of it under the base plate at two 
corners. 


> The CE-mark is invalidated when constructional changes are made to the system or 
foreign products are installed in it. 


> Protect the system from frost. The temperature at the installation area must be at least 
+20 


> Observe all general rules and regulations that are valid at the installation location, in- 
cluding the current accident prevention regulations. 


> The feedwater pressure must be min. 1 bar and max. 6 bar. An additional pressure re- 
ducer must be installed should it be higher. 


> According to DIN EN 1717, water purification systems must be equipped with a device 
that safeguards the tap water against contamination. 


> A suitable electric socket must be made available for the system (refer to Technical 
Specifications). 


> The installation area must have a drain at floor level with at least DN 50 pipe and 
which allows free run off. 


> When the system is to be wall-mounted, please previously check that the wall has a 
sufficient load-bearing capacity (refer to Technical Specifications for the weight). 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC oo  _________________Vltrapure water system 


10 


The maximum operating temperature of the system is 40°C. 


If neither a floor drain is not is available, then proceed as follows during longer system 
standstills (e.g. long holidays): 

— Switch the system off (unplug the mains plug). 

— Shut off the supply of water to the ultra pure water system. 

Do not re-start the system with the water supply still in the shut off condition, as the 
pump would then suffer damage. The manufacturer will not accept any liability should 
this occur. 


When installing the ultra pure water system, ensure that there is sufficient working 
room around it for problem-free operation of it as well as for filter replacement, check- 
ing connections etc. 


The guarantee is valid for a period of 12 months! 


Never look directly at a switched-on UV-lamp, because UV light endangers eyesight! 
Never switch the UV-lamp on when is has been taken out of the metal cylinder! 


Only authorized personnel are to carry out UV-lamp replacement. 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z _________________Vltrapure water system 


6. Intended application 


Continually increasing requirements on ultra pure water quality, ever stricter demands resulting 
from technological advances and increasingly lower detection limits in laboratories, together 
with the need for user-friendly systems and complete solutions, were decisive for the develop- 
ment of the novel Smart2Pure ultra pure water systems. 


Smart2Pure systems have been specifically designed to produce sterile filtered ultra pure water 
which is free of particles, salts and organic compounds. 


6.1 Application areas 


- Analytical techniques in laboratories: 


- HPLC (High Performance Liquid Chromatography) 
-IC (lon Chromatography) 

- ICP (Inductive Coupled Argon Plasma) 

- AAS (Atomic Absorption Spectrophotometry) 

- TOC analyzers (Total Organic Carbon) 

- etc.. 


- Reagent and solution preparation: 


- Cell culture media 
- Tissue culture media 
- Make up water for reagents used in on-line analytical systems 


- Water for high-purity rinsing in laboratories 


11 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


7. Technical specifications 


Demands made on the feedwater 


























Source Drinking water acc. to DIN 2000. 

Blocking index (SDI) Max. < 3 for all versions. If the value is higher, a pre- 
filter must be installed upstream. 

Free chlorine concentration < 0.1 mg/l 

Manganese content < 0.05 mg/l 

Iron content < 0.05 mg/l 

pH-Range 4-11 

Temperature 2-35 °C 

Pressure 1-6bar 





ASTM I Product water quality (at dispensing valve) 





Standard UV 


UF 


UV/UF 





Conductivity uS/cm 


0.055 0.055 


0.055 


0.055 





Resistance MOxcm at 25°C 


18.2 18.2 


18.2 


18.2 





ppb 


5-10 1-5 


5-10 


1-5 





CFU/ml 


<1 


<1 


<1 





Bacterial 


endotoxines EU/ml 


< 0.005* 


< 0.005* 





Particles 


> 0.2 um 


< 1/ml 





Flow rate 


l/min 


1.0 














Typical amount dispensed 





5 Litres per day 


* Dependent on feedwater quality and disinfection 


ASTM II Product water quality (in the tank) 








Standard UV UF 


UV/UF 





Conductivity uS/cm 
Resistance MOxcm at 25°C 
Retention quota for bacteria 
and particles 


0.067 — 0.1 


0.067 — 0.1 0.067 — 0.1 


Ø 99 % Ø 99 % Ø 99 % 


0.067 — 0.1 


Ø 99 % 





Permeate 
l/h 
performance 


30r6 30r6 3 0r6 


3 or 6 





Tank 
content 





approx. 6 approx. 6 approx. 6 








Dimensions 





approx. 6 





Height: 


545 mm 





Width: 


305 mm 





Depth: 


400 mm 





Weight: 

Smart2Pure Standard 
Smart2Pure UF 
Smart2Pure UV 
Smart2Pure UV/UF 


22 kg 
22 kg 
22 kg 
22 kg 





Airborne sound emission 








Sound-pressure level 


12 


49 db(A) 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


Water connections 





Feedwater 


Hose, 4“ o.d. 





Concentrate 


Hose, 1⁄4“ o.d. 





Tank water overflow 


Hose, 14“ o.d. 





Pure water 





Hose, 4“ o.d. 


Outlet/dispensing valve Hose, 8 — 10 mm o.d. 


Electrical connections / external switched mode power supply 





Input voltage 


AC 100 — 240 V, 50 - 60 Hz, 5- 3.8 A 





Output voltage 


DC 24 V, 3.8 A 





System connection 


DC 24 V, 80 W 





Serial interface 


RS 232 





Potential-free contact 


max. 30V, 2A 





Protection Class 





Class II (external SMPS certified as Class I) 


Ambient conditions (DIN EN 61010-1 (VDE 0411-1):2011-02) 





Usage 


Indoor rooms 





Height 


Up to 2000 m 





Temperature range 


From 5° C to 40°C 





Relative humidity 


Maximum relative humidity 80 % at temperatures of 
up to 31° C, linearly decreasing to 50 % relative hu- 
midity at 40° C 





Line-voltage variation 


Not more than + 10 % of the line voltage 





Transient overvoltages 


As usually occur in the supply network (overvoltage 
category II acc. to IEC 60364-4-443). 

Note: The rated level of transient overvoltage is the 
withstand impulse voltage acc. to overvoltage cate- 
gory Il of IEC 60364-4-443 





Ventilation requirements 





There are no special requirements with regard to ven- 
tilation. 


Degree of pollution 2 


Materials of 


parts that contact water 





Pump head 


Nylon with glass fibre 





UV-Lamp 


High-purity quartz 





UV Housing 
Filter cartridge 


Stainless steel 
PP 





UF Housing 


Polycarbonate 





Raw water solenoid valve 


PA 





Recirculation solenoid valve 


PA 





Rinsing solenoid valve 


PA 





Pressure hold valve 


Brass, chemically nickel-plated 





Dispensing valve 


POM 





Conductivity measuring cell 


PVC, stainless steel 





Connectors 


POM 





Hoses 


PE 





Gaskets 


EPDM 





RO-Membrane 








PA 


13 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  _________________Vltrapure water system 


8. How Smart2Pure functions 


Raw water solenoid valve V1 is closed during Stand-by and standstills to prevent a flow of raw 
water into the system when it is not in operation. It so protects external tank B1 from overflow- 


ing. 


In normal operation, tap water at a maximum pressure of 6 bar flows into the system and is 
pumped by pressure booster pump P1 through the subsequent pretreatment F1 and reverse 
osmosis membrane F2. The latter retains all salts dissolved in the incoming water to the extent 
of the given retention quota and, because of the molecular size of the membrane pores, also re- 
tains up to @ 99% of bacteria, pyrogens and particles. 


The reverse osmosis permeate flows on through the downstream purification stages, such as 
UV-photooxidation UV1, the 185 nm and 254 nm wavelengths of which reduce organic com- 
pounds (only in Smart2Pure versions UV and UV/UF), filter cartridge F3 and ultrafilter F6 with 
automatic rinsing (only in Smart2Pure versions UF and UV/UF) to the tank. 


The water constituents which were retained by the reverse osmosis membrane flow away in the 
concentrate that remains. 

The special conductivity measuring probe QISA 300 (with temperature compensation) and tem- 
perature probe TISA 500 permanently monitor the conductivity and temperature of the ultra pure 
water and the values of these are shown in the display. 


The water in the storage tank is re-circulated at regular intervals by recirculation pump P2 to 
ensure the constant high water quality. Float switch LIS 100 monitors the water level inside the 
tank. 


Pressure hold valve V2 is factory adjusted. A change in this adjustment 
could lead to damage to the reverse osmosis membrane. Because of fluc- 
tuations in the temperature and pressure of the feedwater, however, Ser- 
vice or authorized personnel must carry out a check on the adjustment of 
it, as shown by the concentrate flow that is linked to it, and re-adjust it if 
necessary, after putting the system into operation and at regular intervals 
thereafter. 


Concentrate flow for Smart2Pure 
to be checked/adjusted every 3 months 

Permeate Concentrate 

flow [l/h] flow [l/h] 


Smart2Pure 3 3 50 
Smart2Pure 6 6 50 

















System 


























Jruckhalfeventil 
Pre re hold valve 














ay 


JEL 








E mel 


14 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z ____________________Vltrapure water system 






Speisewasser 
Eingang 













Feedwater 
inlet 








Ci) 
4 oP 


u j 


p2 T} 
Reinwasser Reinstwasser 
Ausgang Ausgang 
High purity water Ultrapure water 
outlet outlet 
(ASTM type 2) {ASTM type 11 





B1 Ultra pure water tank 

F1 Pretreatment cartridge 

F2 Reverse osmosis membrane 
F3 Filter cartridge 

F4 Sterile filter 

F5 Sterile vent filter 

LIS 100 Float switch 

P1 Pressure booster pump 

P2 Recirculation pump 


PS 200 Pressure switch 
QISA 300 Ultra pure water conductivity measuring cell 
TISA 500 Temperature sensor 


V1 Raw water solenoid valve 

V2 Pressure hold valve 

V3 Check valve 

V5 Ultra pure water dispensing valve 
V6 Recirculation solenoid valve 

V7 Sterile overflow 

V8 Pure water dispensing valve 

v9 Check valve 


15 


Speisewasser (M) | F? | 
Eingang A N = 
5” O4 fy ~h 
Feedwater v1 Pi | JF >= l v3 
inlet L | 

v2X 


Abfluss 
Drain 


B1 Ultra pure water tank 

F1 Pretreatment cartridge 

F2 Reverse osmosis membrane 
F3 Filter cartridge 

F4 Sterile filter 

F5 Sterile vent filter 

LIS 100 Float switch 

P1 Pressure booster pump 

P2 Recirculation pump 

PS 200 Pressure switch 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


LF 


QISA 
300 











Q 
C) B1 
P2 ay! TI 


Reinwasser Reinstwasser 
Ausgang Ausgang 

High purity water Ulfrapure water 
outlet outlet 

(ASTM type 2} [ASTM type 1 


QISA 300 Ultra pure water conductivity measuring cell 


TISA 500 Temperature sensor 


UV1 UV Photo-oxidation 

V1 Raw water solenoid valve 

V2 Pressure hold valve 

V3 Check valve 

V5 Ultra pure water dispensing valve 
V6 Recirculation solenoid valve 

V7 Sterile overflow 

V8 Pure water dispensing valve 

V9 Check valve 


16 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC ___________________Ultrapure water system 











































































































































































































2 a = 
p E F oL 
1@ 
ae 
T N] 
L} | F 
— i U y 
a N 
| 
I In) | of pt 4 ji a 
Abf F4 | U | 
rain A \ 
= 
IL I 
Reinwasser Reinstwasser 
Ausgan Ausgan 
High purity water Ultrapure water 
outlet outlet 
IASTM type 21 IASTM type Il 


Ultra pure water tank 
Pretreatment cartridge 
Reverse osmosis membrane 
Filter cartridge 

Sterile filter 

Sterile vent filter 
Ultrafiltration module 

Float switch 

Pressure booster pump 
Recirculation pump 
Pressure switch 

Ultra pure water conductivity measuring cell 
Temperature sensor 

Raw water solenoid valve 
Pressure hold valve 

Check valve 

Rinsing solenoid valve 

Ultra pure water dispensing valve 
Recirculation solenoid valve 
Sterile overflow 

Pure water dispensing valve 
Check valve 

Check valve 


17 





Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC oo _________________Vltrapure water system 




















= 
a 
I 

(z; 

































































o 





























i 






































ro 
Ya 

N 
eu | 
II 




















rain 
































i 3o 4 


Reinwasser Reinstwasser 
Ausgan Ausgan 

High purity water Ultrapure water 
outlet outlet 

[ASTM type 2l IASTM type íl 


B1 Ultra pure water tank 

F1 Pretreatment cartridge 

F2 Reverse osmosis membrane 
F3 Filter cartridge 

F4 Sterile filter 

F5 Sterile vent filter 

F6 Ultrafiltration module 

LIS 100 Float switch 

P1 Pressure booster pump 

P2 Recirculation pump 


PS 200 Pressure switch 
QISA 300 Ultra pure water conductivity measuring cell 
TISA 500 Temperature sensor 


UV1 UV Photo-oxidation 

V1 Raw water solenoid valve 
V2 Pressure hold valve 

V3 Check valve 

V4 Rinsing solenoid valve 

V5 Ultra pure water dispensing valve 
V6 Recirculation solenoid valve 
V7 Sterile overflow 

V8 Pure water dispensing valve 
V9 Check valve 

V10 Check valve 


18 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z __________________Ultrapure water system 


9. Installation of the system 


9.1 Installation area 
Consider the following requirements when selecting the installation area: 


> Feedwater pressure minimum 1 bar, maximum 6 bar. 





installed if the pressure is higher. 





A The feedwater pressure is not to exceed 6 bar. A pressure reducer must be 


> Minimum temperature + 2°C. 
> Level standing surface. 


> Ifthe system is to be wall-mounted, the wall must be smooth. Please check that the 
wall has sufficient weight bearing capacity (system weight, Technical specifications). 


> A DN 50 floor drain must be available. 


> Free gravity flow to drain. 


AN Free gravity fall to drain must be ensured! 


> An electric socket with protective conductor must be available for connection of the 
system to the voltage supply (see Technical specifications). 

















Position the system so that there is no difficulty in separating the device 
from the electric mains. 











> There must be sufficient working space around the system (filter replacement etc.). 
> The system must be easy to operate and check. 


> AnR 3/4" tap water connector is required. 


19 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  __________________Vltrapure water system 


9.2 Installation 


Schwenkbares Display Tankverschluss Drehknopf zur Reinstwasserentnahme Schnellverschlüsse Filterkatuschen 


Swivel display / Tank cap Rotary knob for Ultra pure water 


Druckknopf der Abdeckhaube 


| Quick connectors filter cartridges 

















(oe 












































he E 




























































































38 p2 = a | í i 
=< Ly 
| ip. 
E g 2 | mL herr 
8 9 

11) Feedwater connector Hose, 1/4" o.d. 6 er 
2) Pure water connector Hose, 1/4" o.d. ~ 
3) Concentrate connector Hose, 1/4" o.d. 
4) Tank water return connector Hose, 1/4" o.d. 
5) Power supply connector, 4-pin, 24V DC 
6) Potential-free contact connector, 5-pin 
7) Connector for optional printer 
8) Filter cartridge 5 N 
9) Pretreatment cartridge an a owen TUT 


10) Sterile filter AN oN PN 
11) Sterile vent filter ey GB) BD A ss 


Proceed as follows to install your Smart2Pure ultra pure water system and put it into op- 
eration: 


20 


> 


Stand the system at the installation location or, if it is to be wall mounted, hang it to the 
wall using the wall holder that is available as accessory. 


Unlock the cartridge cover by pressing the push-button and take the cover off. 


Remove the stoppers from the filter cartridge and pretreatment cartridge which are 
supplied and keep the stoppers for return shipment. 


Fit the filter cartridge (8) in the free space at the back of the system and plug the 2 
quick-connect couplings on the cartridge connectors so that they snap audibly into po- 
sition. 


Now fit the pretreatment cartridge (9) in the free place at the front of the system and 
plug the 3 quick-connect couplings on the cartridge connectors so that they snap audi- 
bly into position. 


Use the R 3/4" assembly kit that is supplied to make connection to the feedwater con- 
nector (1). 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  __________________Vltrapure water system 


Fit the dirt sieve that is provided in the assembly kit in the threaded feedwater hose 
connector before you fit this connector to a water tap that can be shut off. 


If the possibility of withdrawal of ASTM Type 2 pure water is required, use the stop 
cock which is supplied to make a 1/4" o.d. hose connection to the pure water connector 


(2). 


Use the 1/4" o.d. hose to make a free gravity fall connection from the system (connec- 
tor 3 and 4) to a waste water drain. 


Screw the sterile vent filter (11) on the back of the system in the G 1/8" in the tank 
which is intended for it. 


Open the feedwater tap and check that no connections leak. 


Put the cartridge cover back on, making sure that the lock on the right side of the cover 
locks in place. 


21 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  __________________Vltrapure water system 


9.3 Mounting the power pack (voltage supply) 


Jack view power supp niversal adapter 















































































































































> Whenever possible, mount the power pack on the wall to the left or right of the ultra 
pure water system where it is freely accessible. 


> Stick the universal holder which is supplied in the assembly kit to the back of the 
power pack as shown in the above Figure. 


> Stick the universal adapter to a smooth wall surface or screw it to the wall using the 
dowels and screws supplied in the assembly kit. 


> When the universal holder and universal adapter have been fitted, hang the power 
pack in. 


> Plug the connecting cable (appliance cable) in the power pack socket. 


> Connect the power pack to the ultra pure water system (4-pin power supply connector, 
pos. 6). 


> The system is now ready for use. 


22 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  _________________Ultrapure water system 


10. Start-up 


A 








The system must have warmed up, or cooled down, to room tempera- 
ture before start-up can be made. 














Check that all hose connections have been correctly made as described 
in the "Installation" section. 








Switch the system on by plugging the mains plug in a suitable electric socket with 
protective conductor. 


After a brief self test the system begins to produce ultra pure water. 

Wait until the first tank filling has been completed and discard this water. This 
could take approx. 1 or 2 hours according to the system type (6 or 3 I/h). Subse- 
quently check the concentrate flow and adjust this as described in the "How 
Smart2Pure functions" section. 


Withdraw at least 1 litre of water before you screw the sterile filter (10) that is sup- 
plied in the outlet of the dispensing valve. 


Now set the wanted display mode, the limiting value for the conductivity and also 
the limiting value for the temperature as described in the “System control” section. 


23 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z _________________Vltrapure water system 


11. Brief operating instructions 


The purity ofthe water produced is shown at the front of the system, either in uS/cm or in 
MOxcm. Ultra pure water can be withdrawn from the dispensing valve at the front of the system. 


Menu: 


One press on the menu-key brings you to the first submenu, where you can select from the fol- 
lowing choice: 


1. Display of the water quality only in uS/cm 


2. Alternatively, the display can show the water quality in uS/cm and the temperature one 
after the other at 2 second intervals (dual measuring mode) 


3. Display of the water quality in MOxcm (mono measuring mode) 


4. Alternatively, the display can show the water quality and the temperature one after the 
other at 2 second intervals (dual measuring mode) 


A second press on the menu-key brings you to the second menu, where you can set the limiting 
value for the conductivity of the ultra pure water (only in uS/cm) 


A third press on the menu-key brings you to the third menu, where you can set the limiting value 
for the temperature. 


e When a limiting value is exceeded, this is signalled by a buzzer. The alarm signal can be 
switched off by a press on the quit/up button. 


Leave your Smart2Pure ultra pure water system in operation even at weekends 
and during holiday times. Only then can the automatic recirculation effectively pro- 
tect against increasing conductivity values in the storage tank. 


When the Smart2Pure ultra pure water system is to be out of operation for longer 
than 72 hours, the ultra pure water inside the system will take up carbon dioxide 
and so will not be able to immediately produce ultra pure water of 18.2 MOxcm 
quality. To prevent this, the filter cartridge should be prematurely replaced, 
whereby the storage tank must be emptied so that fresh ultra pure water flows 
through the system. 


24 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  _________________Ültrapure water system 


12. Operating elements 


























| Limit. value Cond. Temp: / Status Sensor | 





























After switching on, all segments of the 7-segment display are shown for 3 seconds. During this 
time, the complete measurement cycle is run through and tested. 


In the basic setting the display shows the conductivity in uS/cm. The display automatically car- 
ries out scaling in the range from 18.2 to 0.005 MOxcm. 


The measurement mode that the measuring device is in is shown via the upper LED row. The 
LED lights up green to show the appropriate unit, i.e. either uS/cm, MOxcm or °C. 


If a measurement range end value is exceeded (>199 uS/cm or >0.005 MOxcm), then +200 ap- 
pears in the display. 


When there is an interruption between the system and sensors, the red LED "Status Sens." 
lights up and, instead of a measured value, "---" is shown in the display. The buzzer is addition- 
ally triggered when connection to the temperature sensor is interrupted. 

Quit-button: 

The buzzer that sounds when a fault occurs can be switched off with the Quit/UP-button. This 


acoustic message is again activated when the limiting value is gone below. The fault message 
is also given out via the potential free contact. 


20 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC _________________Vltrapure water system 


13. System control 


13.1 Menu 


The menu consists of three sub-points: Switching to dual mode together with selection of the 
measurement unit for the conductivity measurement. Setting the conductivity limiting value. Set- 
ting the temperature limiting value. 


Mono / dual measurement mode: 


Mono measurement mode: In this mode only the conductivity is displayed. 
The temperature can be read as long as the Enter-key 
is pressed. 


Dual measurement mode: In this mode, temperature and conductivity are shown 
alternating in a 2-second takt. The LED for the unit 
switches with the display. 


A single press on the menu-key brings the measurement mode that has last been set to display. 
Use the up- or down-key to switch between the permanent conductivity display and the alternat- 
ing conductivity/temperature display. The display shows "c" for conductivity or "ct" for conductiv- 
ity/temperature. 

Switching between the measurement units uS/cm or MOxcm can also be made here. The unit 
selected must be confirmed with Enter. The corresponding LED indicates which unit is opera- 
tive. 


The following combinations are hereby possible: 
ct /MOQxcm 


c /MOxcm 
up/down 
ct / uS/cm 


c /yS/cm 


13.2 Setting the limiting value for the conductivity 


Setting range: 0.055 - 30 uS/cm 
Basic setting: off 


Important note: The limiting value can only be entered in uS/cm. 


Two presses on the menu-key (the red "Cond." LED lights up) enable the limiting value for the 
conductivity to be set. Use the up- and down-keys to make the setting. The particular position 
that is to be changed can be selected with the Enter-key and is shown flashing in the display. 
When the wanted value has been reached, it must be confirmed with Enter. 

Should a value of 30.1 uS/cm be set, then the word OFF appears in the display and limiting 
value evaluation is switched off. 

If the limiting value of the conductivity is exceeded (Limit value Conductivity), the red "Cond." 
LED lights up and the buzzer sounds to signal a fault. The fault message can be given out via 
the optional printer. 


26 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  __________________Ultrapure water system 


13.3 Setting the limiting value for temperature 


Setting range: 10 - 40°C 
Basic setting: 35°C 


Three presses on the menu-key (the red "Temp" LED lights up) enables the limiting value for 
the temperature to be set. Use the up- and down-keys to make the setting. The particular posi- 
tion that is to be changed can be selected with the Enter-key and is shown flashing in the dis- 
play. 

When the wanted value has been reached, this must be confirmed with Enter. 

Should a value of 41°C be set, then the word OFF appears in the display and limiting value 
evaluation is switched off. 

When the limiting value of the temperature is exceeded (Limit value Temperature), then the red 
"Temp" LED lights up and the buzzer additionally signals it. The fault message can be given out 
via the optional printer. 


13.4 Communication 


A printer can be connected to the RS 232 interface for the print out of measured values. The in- 
terface works at a transmission rate of 9600 bits/sec., 8 data bits, 1 stop bit and no parity. 

The resistance in MOxcm and the temperature in °C are given out at the serial interface sepa- 
rated by a comma. The conductivity is automatically scaled to three significant places. Output is 
made 1x per hour. 

When the system is in operation, a press on the down-key triggers a measured value output at 
the serial interface. 


Print out: 


e.g.: 18.2 MOxcm, 23.4 °C 


The SUB-D socket has the following pin assignment: PIN 2: RXD 
PIN 3: TXD 
PIN 5: GND 


13.5 Potential-free contact 


The system is equipped with a potential-free contact for the control of external equipment. 
Max. connected load: 30V, 2A. 
The PIN assignment of the 5-pin socket is as follows: 


Lv 


27 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  _________________Vltrapure water system 


14. Maintenance 


Regular maintenance of your system ensures that the value of it is maintained. We recommend 
that you close a service contract with a service company which has been expressly authorized. 
You then have the certainty of a high operational safety and reliability. 


NOTE! 


To ensure that system will work reliably for a long time, it must be checked, serviced and cared 
for at regular time intervals in accordance with these operating instructions! 

For this reason, the operating instructions must be readily available to operating and mainte- 
nance staff at all times, and be carefully followed! 


Any maintenance work which should become necessary during the validity of the guarantee is 
only to be carried out by an expressly authorized service company. 


The operating-staff assigned is committed to carry out the weekly checks. 
During the agreed term of validity of the guarantee, the maintenance record sheet supplied in 
the operating instructions should be properly kept by entry of the results of weekly checks. 


CAUTION! 


For perfect functioning to be ensured, the ultrafiltration membrane should be replaced every 2 
years, or as soon as a drop in performance is determined. 


Cleaning and disinfection of your system is performed for reasons of hygiene and has no effect 
on the technical condition of the system. The system must be cleaned and disinfected at least 
once yearly. 


when the system has been switched to a currentless condition at the mains 
and the switching off has been secured against inadvertent switching back 

on. Such work is only to be performed by appropriately trained, skilled elec- 
tricians. 


f Control and maintenance work on electrical systems is only to be carried out 


28 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z ________________Ültrapure water system 


14.1 Maintenance intervals 


Consumable materials are to be replaced at the intervals given in the following Table or when 
there is a drop in performance: 





























Material Flow chart no. | Article no. Interval* 

Pretreatment cartridge F1,F2 09.2003/09.2006 | 12 Months 
Filter cartridge F3 09.1020 12 Months 
Sterilefiltercapsule F4 09.1003 12 Months 
Ultrafiltration membrane F6 50133981 24 Months 








* Please keep in mind that the life of your consumables is directly dependent on the quality of 
the feed water and the amount of water used daily. The interval is contingent on the feedwater 
quality so that a shorter one may be necessary. 


29 


Thermo Thermo Scientific Barnstead Smart2Pure 
SSIENTIFIC _________________Ultrapure water system 


14.2 Replacing the pretreatment cartridge 





The pretreatment cartridge must be replaced when operation of the 
system with insufficient preconditioning has led to module blockage 
and a corresponding drop in the stated capacity. 





Proceed as follows to replace the pretreatment cartridge: 
1. Empty the storage tank. 
2. Separate the system from the mains by unplugging the mains plug. 
3. Shut off the supply of feedwater. 
4. Open the dispensing valve and close it when water no longer flows out. 
5. Take the cartridge cover off. 


6. Remove the three quick-connectors from the pretreatment cartridge and close the 
connectors of it with the stoppers that have been saved. 


7. Draw the spent pretreatment cartridge out from the guide and replace it with the new 
pretreatment cartridge. 


8. Remove the stoppers from the new pretreatment cartridge and save them. 


9. Fit the quick-connectors on the pretreatment cartridge so that they audibly click into 
position. 


10. Re-open the supply of feedwater. 
11. | Connect the system to the mains and check the plug connections for leakage. 
12. Replace the cartridge cover. 


13. Discard the first tank filling. Schnellverschlüsse Vorbehandlungskartusche 





Quick connectors pretreatment cartridge 





ou 
<< 
va 
ut 
= 
a 
L 
m 
a 
ut 
zn 
E 
a 
TA 
yam 
m 
a 
a4 
oO 
L 
= 
> 


Pretreatment cartridge 


30 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  __________________Ültrapure water system 


14.3 Replacing the filter cartridge 


Ui) 





The filter cartridge must be replaced as soon as the maximum limiting value 
that is set for the ultra pure water is exceeded, and also after every disinfec- 
tion of the system. 











Proceed as follows to replace the filter cartridge: 


1. 


2. 


10. 
11. 
12. 


13. 


Empty the storage tank. 

Separate the system from the mains by unplugging the mains plug. 

Shut off the supply of feedwater. 

Open the dispensing valve and close it when water no longer flows out. 

Take the cartridge cover off. 

Remove the two quick-connectors from the feedwater side and the ultra pure water 
side of the filter cartridge and close the cartridge connectors with the stoppers that 


have been saved. 


Draw the spent filter cartridge out from the guide and replace it with the new filter car- 
tridge. 


Remove the stoppers from the new filter cartridge and save them. 

Fit the quick-connectors on the filter cartridge so that they audibly click into position. 
Re-open the supply of feedwater. 

Connect the system to the mains and check the plug connections for leakage. 
Replace the cartridge cover. 


Discard the first tank filling. 


Schnellverschlüsse Filferkartusche 
Quick connectors filter cartridge 








Only use filter cartridges of article 
number 09.1020 in this system, as this 
type of cartridge is specifically de- 
signed for it. Use of any other type in- 
validates the warranty. 











vu 
oy 
vo 
Be zu 
Fr 
= 
Es 
m 
a © 
2 
Ta Es 
U a 
PPE aS 
u IL 





31 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC _________________Vltrapure water system 


14.4 Disinfection 





Your system should be cleaned and disinfected at least once a year to 
eliminate any bacteria that are possibly in the system. We recommend 
that you carry out cleaning and disinfection shortly before the time that 
the filter cartridge must to be replaced. 











Use cleaning solutions as follows: 
MICRO-Chlor Granulate, 1 box, article no. 09.2202 (Europe only) 
Cleaning Solution, 1 syringe, article no. CMX 25 (US-market only). 


A 





Please observe the information given in the safety data sheet supplied 
with Micro-Chlor disinfectant to avoid possible health hazards! 











Proceed as follows to disinfect your system: 


32 


Disconnect the Smart2Pure from mains supply. 


Open the lid of the storage tank, pour the contents of a box respectively a syringe of 
cleaning solution into the water-filled tank and then close the lid. 


Connect the system with mains supply and let it run for 1 hour in normal operation to 
effective bacteria killing. 


Discard two tank fillings of water. 
Close the dispensing valve, disconnect the system from mains supply. 


Change the filter cartridge as described in the Operating Instructions supplied with the 
system an if necessary the pre-treatment filter and the sterile filter. 


Connect the system with mains supply. 


Fill the tank completely once and discard the water produced from this tank filling. 





Before dispensing water from the system, let water run out for approx. 
15 minutes. The system is then ready for use. 











Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC __________________Vltrapure water system 


15. Waste disposal 


When the packaging is no longer needed it can be disposed of as household waste. 

Systems are in conformity with EEC Guideline 2002/95/EC 

The system is not to be thrown away as household waste but must be properly disposed of. It 
can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC. 
We therefore request our customers in Germany and other member States in the European 
Economic Area to contact our local service centre or our headquarters: 

Thermo Electron LED GmbH 

Stockland 3 

D-56412 Niederelbert, Germany 

WEEE-Reg.-no.: DE 12471402 


In countries outside ofthe European Economic Area, please contact your local authorities or 
waste disposal company. 


33 


16. Trouble shooting 


Thermo Scientific Barnstead Smart2Pure 


Ultrapure water system 





Fault 


Cause 


Remedy 





System does not start 


No supply of current 
Power pack or system 
control defect 


Supply current 
Replace the power pack or 
system control 





Water cannot be dispensed 


Feedwater supply is off 
The feedwater and rinse 
water connectors are 

mixed up 

Feedwater pressure < 1 bar 


Open the feedwater tap 
Reverse the connections 


Increase feedwater pressure 





Resistance < 18.2 MOxcm 


The system has a UF- 
module (higher conductivity 
possible) 

Air in the UF-module 
because of empty tank 
Spent exchanger capacity 


Wait until the tank is again 
filled and a rinse is triggered 
Insert new filter cartridge 





System control no longer re- 
acts but LED's light up 


Improper operation 
Voltage fault 


Unplug the mains plug for 5 
seconds 





Water leaks out 


Leaky hose connection 
Feedwater pressure > 6 bar 


Component defect (e.g. 
UV-quartz tube) 


Check and seal the hose 
connection 

Install an upstream pressure 
reducer 

Replace the component 





Volume that can be dis- 
pensed is too small 





UF-Module blocked 
Sterile filter blocked 

Air in the sterile filter 
Tank is not yet sufficiently 
filled 





Replace the UF-module 
Replace the sterile filter 
Vent the sterile filter 

Wait until the tank is full 





34 


Fault message: 
Red LED is lit up 
"Limit value Cond." 


Thermo Scientific Barnstead Smart2Pure 


Spent filter cartridge 


Limiting value set too low 


The system is equipped 
with a UF-module (higher 
conductivity is possible) 


Ultrapure water system 


Replace with new filter 
cartridge (art. no.: 09.1006) 
Check, match the limiting 
value setting 





Fault message: 
Red LED is lit up 
"Limit value Temp." 


Fault message: 

Red LED is lit up 
"Status Sens." 
Anzeige im Display "---' 


Temperature in the system 
is too high 
Limiting value is set too low 


Feedwater temperature too 
high 


Interruption in cable to the 
conductivity measuring cell 
Measuring cell defect 


Reduce temperature by 
letting water flow out 

Check and match the limiting 
value setting 

Reduce the feedwater 
temperature 


Check the cable and the plug 
connection. 
Replace the measuring cell 





Fault message: 

Red LED is lit up 

"Status Sens." 

The display shows "---", 

and buzzer simultaneously 
sounds an acoustic message 





Interruption in cable to the 
conductivity measuring cell 
Temperature sensor defect 





Check the cable and the plug 
connection. 
Replace the measuring cell 





35 


36 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC _________________Vltrapure water system 


17. Replacement parts and consumable materials 


Rückansicht ohne Tank 
Back side without tank 





































































































2 



















































































































































































































































































































































































































































































































































































37 


Thermo Scientific Barnstead Smart2Pure 






















































































SCIENTIFIC Ultrapure water system 
Pos. |R+Ino. Designation Fe 
1 B1 Ultra pure water tank 17.0136 
2 |F1 Pretreatment cartridge consisting of prefilter / hardness stabi- 

F2 lizer and RO membrane: for 3 l/h performance 09.2003 
for 6 I/h performance 09.2006 
3 |F3 Filter cartridge 09.1020 
4 |F4 Sterile filter 09.1003 
5 |F5 Sterile vent filter 22.0091 
6 |F6 Ultrafiltration module 50133981 
7 {LIS 100 Float switch 50133991 
8 |P1 Pressure booster pump 19.0050* 
9 |P2 Recirculation pump 19.0050* 

10 |PS 200 Pressure switch 50133982* 

QISA 300 | Ultra pure water conductivity measuring cell 

a TISA 500 | Temperature sensor ne 
12 |uvA Replacement UV-lamp 09.1002 
UV-Booster 22.0088 

13 (V1 Raw water solenoid valve 15.0062* 
14 |V2 Pressure hold valve 15.0113 
15 |V3 Check valve 15.0114 
16 |V4 Rinsing solenoid valve 15.0062* 

17 |V5 Ultra pure water dispensing valve 50133988 
18 |V6 Recirculation solenoid valve 15.0062* 
19 |V7 Sterile overflow 15.0009 
20 |V9 Check valve 15.0019 
21 |V10 Check valve 15.0114 
22 Board with display 16.0351 
23 System control board 16.0337 

24 Fuse holder for glas tube fuse 5 x 20mm 50133979 

Glas tube fuse 5 x 20mm, 3,15 A, slow fuse 50131758 

25 Tabletop power pack 50129629 

* Wear part 


(i) 


38 





We ask for your understanding that the guarantee we give becomes invali- 
dated when replacement parts, accessories or consumables from other 
manufacturers are used in this system, as we have no influence on their 
appropriateness or their quality. 








Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC Z  ___________________Ultrapure water system 


18. Accessories 

















Designation Article no. 
Disinfection agent, MICRO-Chlor (pack of 12 cans, Europe only) 09.2202 
Cleaning Solution, 1 syringe (US-market only) CMX25 
Printer 09.2207 
Wall holder 09.2212 














The address to contact when your system requires service: 


Overview of Thermo Scientific International Sales Organization 
Postal address USA: 

Thermo Scientific 

275 Aiken Road 

Asheville, NC 28804 


USA 
Enquiries from USA/ Canada 
Sales: +1 866 984 3766 
Service: +1 800 438 4851 
Enquiries from Latin America 
Sales: +1 866 984 3766 
Service: +1 866 984 3766 
Enquiries from Asia 
China 
Sales: +86 10 8419 3588 
Service: Toll free 8008105118 
Support Mobile 4006505118 or +86 10 8419 3588 
India 
Sales: +91 22 6716 2200 
Service: Toll free 1 800 22 8374 or +91 22 6716 2200 
Japan 
Sales: +81 45 453 9220 
Service: +81 45 453 9224 
Enquiries from the Rest of Asia/ Australia/ New Zealand 
Sales: +852 2885 4613 
Service: +65 6872 9720 
Enquiries from Countries not listed / Rest of EMEA 
Sales: +49 6184 90 6940 or +33 2 2803 2000 
Service: +49 6184 90 6940 
Enquiries from Europe 
Austria 
Sales: +43 1 801 400 
Service: +43 1 801 400 


39 


Thermo Thermo Scientific Barnstead Smart2Pure 


SCIENTIFIC Ultrapure water system 
Belgium 

Sales: +32 53 73 4241 
Service: +32 53 73 4241 
Finland/ Nordic/ Baltic countries 
Sales: +358 9 329 100 
Service: +358 9 329 100 
France 

Sales: +33 2 2803 2180 
Service: +33 825 800 119 
Germany: 


Postal Address Germany: 
Thermo Electron LED GmbH 
Robert-Bosch-Straße 1 

D - 63505 Langenselbold 


Phone 

Sales: Toll free 0800 1 536 376 
or +49 6184 90 6940 

Service: Toll free 0800 1 112110 
or +49 6184 90 6940 

E-Mail: [email protected] 

Italy 

Sales: +39 02 95059 341 

Service: +39 02 95059 250 

Netherlands 

Sales: +31 76 579 5555 

Service: +31 76 579 5639 

Russa/ CIS 

Sales: +7 812 703 4215 

Service: +7 812 703 4215 

Spain/ Portugal 

Sales: +34 93 223 0918 

Service: +34 93 223 0918 

Switzerland 

Sales: +41 44 454 1212 

Service: +41 44 454 1212 

UK/ Ireland 

Service: +44 870 609 9203 

Sales: +44 870 609 9203 


40 





Thermo Thermo Scientific Barnstead Smart2Pure 
ithaca ill Ultrapure water system 


19. Terminal assignment 








































































































































































































































































































































































































































































































































































































H 
< 
Anschl pannungsversorgun $ 
Connection voltage suppl i 
|| | | B K h 
NI = NI 
Anschlı leveausteverun Anschl potentialfreier Kontakt 
Connection level control Connection potential free contact 
Bod max. 3 A 
br Ñ 3 
Fe L 
Z 
A aal w El wT wee | 
| | ie} | | A 




















nur Smart/Pure 


only Smart2Pure 1? - serie 





pannungsversorgung 2 wer supply 24V 


34 ecirculation pump (P2), Pressure switch (F 








i ezirkulationspumpe (P2), Druckschalter (F 








ohwasser-Magnetventil 




















awwater solenoid valve 
pülmagnetventil insing solenoid valve 
ruckerhöhungspumpe (P ooster pump |F 
ezirkulations-Magnetventil ecirculation solenoid valve 








-Fc xidation 
ot. freier Kontakt 
' ot. freier Kontakt 





oxidation 
contact 







































































i ot. free contact 
ot. freier Kontakt ot. free contact 
iveau Kontakt (LI Level contact (LI 
Ci CC 
IG Temperatursensor (TISA IG Temperature sensor (TISA 
GN Temperatursensor (TISA G Temperature sensor (TISA 
Leitfähigkeitsmesszelle Reinstwasser (QISA3 Conductivity measuring cell \DISA3 











41 


42 


Thermo Scientific Barnstead Smart2Pure 
Ultrapure water system 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  ___________________Ultrapure water system 


20. Maintenance record 


(Please keep this carefully updated, as correct keeping of this maintenance record is a condition of the guarantee) 


Customer address: Location: 


Type of system: 








Serial no.: 








Year made: 


Resistance, Temperature, | Flow rate of | Resistance, Flow rate of |Flow rate of 
ultra pure wa- | ultra pure wa- | ultra pure wa- | permeate permeate concentrate 
ter ter ter 

ASTM Type | 


[MOxcm] [L/min] [MOxcm] 









































Pretreatment | Filter cartridge | Cleaning, Remarks Signature 
cartridge replaced disinfection 
replaced 


yes/no yes/no yes/no 









































Each false entry is considered to be a falsification of documents. 


The following times are to be observed to assure the quality of the system: 
> 1x weekly, record measured values 
> 1x yearly, replace the pretreatment cartridge 


> 1x yearly, replace the filter cartridge 


43 


Thermo Thermo Scientific Barnstead Smart2Pure 
SCIENTIFIC  _________________Vltrapure water system 


Contact Information Thermo Scientific 


North America: 
USA/Canada +1 866 984 3766 (866-9-THERMO) 


Europe: 

Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, 
Germany national toll free 08001-536 376, 

Germany international +49 6184 90 6940, Italy +39 02 95059 448, 
Netherlands +31 76 579 55 55, Nordic/Baltic/CIS countries +358 9 329 10200, 
Russia +7 812 703 42 15, Spain/Portugal +34 93 223 09 18, 

Switzerland +41 44 454 12 12, UK/Ireland +44 870 609 9203 


Asia: 

Australia +61 39757 4300, China +86 21 6865 4588 or +86 10 8419 3588, 
India toll free 1800 22 8374, India +91 22 6716 2200, 

Japan +81 45 453 9220, New Zealand +64 9 980 6700, 

Other Asian countries +852 2885 4613 


Countries not listed: +49 6184 90 6940 


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