Financing Sustainable Aviation Fuels 2025
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The project lifecycle
and funding needs of
a SAF refinery2
Financing for a SAF refinery faces a range of
policy, market, technology and feedstock risks.
This mix of high risks and long payback periods
makes for a challenging combination.
2.1 Overview of the SAF project lifecycle
To fully operationalize a SAF refinery, an operator must
navigate through five critical phases (see Figure 7):
1. Conceptualization and pre-feasibility, during
which an initial SAF plant idea is explored and a
conceptual design completed.
2. Feasibility and front-end engineering
and design (FEED), to complete technical
project specifications and evaluate the
likelihood of project success from a techno-
economic perspective.
3. Project financing and final investment
decision (FID), when budgets, costs and
returns are scrutinized to decide whether
to progress to construction.
4. Construction and implementation, during
which a SAF facility is built.
5. Commissioning and operation, during which all
SAF plant components are installed and tested
according to requirements, and fuel production is
gradually ramped up to nameplate capacity.
The journey from conceptualization to final
investment decision typically spans two-and-
a-half to five years. Following this, it generally takes an additional two to three years to reach
the commissioning stage, with another couple of
years required to achieve full-scale operations.
As of August 2024, there were 90 refineries, both
greenfield and retrofitted, that had produced
at least one batch of SAF. In addition, around
60 refineries had passed FID and were under
construction. More than 200 additional refineries
have been announced and find themselves
between conceptualization and preparing for
the FID.
The funding requirements associated with
each project development phase vary.
Conceptualization does not often require
significant funding. The first significant capital
expenditure that a SAF refinery needs is usually
for the front-end engineering and design. FEED
is a major undertaking as it results in detailed
documents needed for creating the engineering,
procurement and construction (EPC) contracts,
and the costs depend significantly on the
complexity of the technology. Once that has
passed, fees are limited to legal and advisory fees
to help inform and pass the investment decision.
This investment decision is the moment where the
multi-million or billion dollar investment, depending
on capacity and technology, is confirmed.
The journey from
conceptualization
to final investment
decision typically
spans two-and-a-
half to five years.
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Financing Sustainable Aviation Fuels
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