Global Lighthouse Network 2025

Distribution of Lighthouse solutions across the value chain1FIGURE 14 AI AI - Low volume CPG Logistics PMP Process industries ImpactMaterial handling, fulfilment & logistics# of solutions Solution domain Example Automated material picking and transport Dynamic shipment scheduling Material flow routing Asset management Automated parameter deployment for rapid changeover Task sequencing Predictive maintenance Resource management E2E manufacturing control tower Lights-out production Facility energy use reduction Integrated planning & procurement Supply chain control tower Forecasted customer purchase order Customer sale tracking Product development Automated process verification and validation Simulated iterative design Field performance mining Quality Automated optical inspection Root cause identification and corrective action recommendation Process verification Customer & supplier connectivity Natural language processing-enabled customer preferences Automated aftersales root cause problem-solving Customer sales and feedback portal Workforce enablement Real-time plant data synchronization and visualization Devices and dashboards for performance management XR2-enabled training 13 6 4 3 8 2 4 2 6 2 4 2 2 6 1 8 4 2 2 11 7 4 2 8 1 6 1 6 3 2 11 4 4 1 1 5 1 2 8 52 6 1 1 3 3 3 4 2 1 1 1 1 1 7 5 2 2 1 1 110 1 1 2 9 2 2 1 7 1 12 2 6 2 1 1 3 2 1 2 2 1 1 11 3 1 1 1 2 3 1 4 1 2 13 3 1 2 1129 23 21 20 20 17 17 131Emirates Global Aluminum Al Taweelah, UAE Algorithmic optimizer for marine assets configuration and schedule for inbound and outbound shipments Agilent Penang, Malaysia Additive Manufacturing Production System (AMPS) SANY Renewable Shaoshan, China E2E digital control tower to synchronize the delivery plan of wind turbine blades & send early warnings Unilever Tinsukia, India Demand forecasting with ensemble machine learning models for “instant” delivery e-commerce Schneider Electric Shanghai, China Machine-learning electrical durability test and prototyping to meet customer timelines Emirates Global Aluminum Al Taweelah, UAE Deep learning video supervisor to monitor SOP compliance and send real-time alert to operator Haier Qingdao, China IoT & neural networks to collect real-time operating parameters and predict issues of products in the field Agilent Penang, Malaysia Zero-code workflow manager enabling operators without programming skill to configure digital kanban3 -47% Transshipment costs -83% 3D printed mfg lead time -34% Delivery lead time -92% Frozen period (days) -40% Verification cycles 45p.p. Compliance to SOPs -28% Field failure rate +42% Labour productivity 1. Excludes Factory and Sustainability solutions. 2. XR: eXtended Reality includes all technologies that enhance or replace real-world experiences, such as augmented reality (AR), virtual reality (VR) and mixed reality (MR). 3. Kanban is visual workflow management method that uses cards and boards to optimize and track work processes. Source: Global Lighthouse Network. Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation 25