Global Lighthouse Network 2025
Page 41 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Site Change story Top five use cases Impact
Haitian Flavouring
& Food
Foshan, People’s
Republic of ChinaTo maintain its cost advantage and
produce soy sauces with consistent
flavour, Haitian implemented digital
transformation to address rising consumer
demands for diverse products and
manage increasingly complex orders.
The site deployed over 50 digital use
cases, nearly half of which were powered
by AI, to optimize operations. Despite a
54% increase in SKUs and a 64% rise in
small-batch orders, these efforts reduced
raw material waste by 33.6%, cut product
defect rates by 39.1% and shortened order
lead times by 38.7%. ML-enabled enabled raw
material yield optimization 23.2% Raw material waste
Smart nose-enabled
soy sauce aroma quality
improvement 25.3% Sensory defect rate
Digital process quality
assurance with near-infrared
spectroscopy 95.9%Average changeover
time
Neural network based
closed loop adjustment for
precise filling 49.4% Volume deviation
APS with genetic algorithm
to enable high-mix low-
volume production 38.7% Order lead time
Guizhou Tyre
Guiyang, People’s
Republic of ChinaGuizhou Tyre faced the challenge of
meeting highly customized orders
(over 60% of all orders) for heavy load
operations, which required strict design,
verification and reliability standards. To
speed up product design and ensure
consistent and stable output, the site
implemented over 40 4IR solutions
to improve agility and productivity in
manufacturing. These solutions, which
included AI-enabled design, advanced data
analytics and flexible automation, resulted
in a 57% reduction in defects, a 68%
increase in labour productivity and a 34%
reduction in inventory levels.AI-enabled performance
simulation and formulation
recommendation 66%Customized product
design cycle
One-click extrusion
changeover and parameter
adjustment 11% OEE
Vision-based high-resolution
X-ray inspection for tyres 99% Defect leakage
LLM-powered digital
assistant for maintenance
and quality control 35% Defect rate
AI-enabled demand
forecasting and S&OP
coordination 33% Forecast accuracy
Aramco
North Ghawar,
Saudi ArabiaNorth Ghawar Oil Producing Complex’s
history began with the start of Saudi oil
production in 1938, and today manages
assets dispersed over a 12,500 km2 area.
To meet increasing demand while reducing
both operational costs and emissions,
the complex launched a 4IR strategy.
It pioneered oil producing intelligence,
boosted existing asset reliability and
upskilled young talent by leveraging over
65 solutions, including advanced analytics,
AI-powered digital twins and Aramco large
language model (LLM) GenAI. As a result,
oil production increased by 8.44% while
scope 1 and 2 emissions reduced by
8.21% per barrel of oil equivalent.Prescriptive analytics at the
edge for autonomous well
operation to maximize oil
production and optimize
manpower 8.44% Throughput
Digital twin integrated
planner to schedule multi-
facility production with ML-
based power optimization 17.8% Energy intensity
ML-based flaring prevention
model to minimize process
upsets towards net-zero
GHG ambition 35%Flare-causing process
upsets
AI-based asset failure
prediction with LLM
capability to extend asset
life & expedite recovery 77% OEE
Facility operator co-pilot
powered by GenAI to
empower crew and assure
throughput availability 75% Training cost
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
41
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