Global Lighthouse Network 2025
Page 42 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Site Change story Top five use cases Impact
United
Microelectronics
Corporation (UMC)
TainanTo enhance profitability in a rapidly changing
chip market, UMC focuses on production
of specialized semiconductors, which
have higher value but also greater process
complexity. UMC’s largest production and
R&D site in Tainan adopted agile strategies
to deploy over 48 4IR use cases, such as a
ML model to shorten design kit delivery time
by 57% and an AI defect analysis system
helping rise yields to 97%. This led to higher
customer engagement with specialized
product ratio up to 53% from 13%,
contributing to a 75% gross margin gain.ML-driven product design
kit creation 57.1%Specialized design
kits delivery time
Intelligence-joint photomask
manufacturing platform 52.7%Photomask
manufacturing lead
time
Auto ML-enabled
automation for cycle time
reduction 87%Specialized products
cycle time at
bottleneck tool
Intelligent defect root cause
analysis system 23%Specialized product
yield
Intelligent-based
transportation system 47% Man-machine ratio
Valeo Interior
Controls
Shenzhen, People’s
Republic of ChinaTo maintain leadership in the autonomous
driving market and assure product quality,
flexible production and optimal costs,
Valeo’s Shenzhen factory implemented
42 4IR use cases, including AI-powered
solutions and 14 advanced algorithms
such as genAI-enabled troubleshooting
and fully automated “lights-off”
workshops. These innovations reduced
finished goods defect rates by 45.9%,
cut lead times by 34.5%, increased
productivity by 60.2% and lowered unit
energy consumption by 27.1%, ensuring
high-quality, cost-efficient production.AI-enabled quality self-
control lights-off workshop 86.2% Defect rate
AI-enabled closed-loop
AOXI (Optical & X-Ray)
quality assurance 93.0% Market failure rate
Multi-AA enabled
changeover optimization 52.6% Lead time
AI-enabled breakdown
troubleshooting
management 9.2% OEE
AI-enabled dynamic cooling
system optimization 26.1%Cooling equipment
energy consumption
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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