Global Lighthouse Network 2025
Page 44 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Wave 13
Supply Chain & Logistics
Site Change story Top five use cases Impact
Agilent Technologies
Penang, MalaysiaFaced with rising demand, material price
volatility and a rapidly expanding portfolio
(including four mergers and acquisitions
and 2,500 new SKUs since 2018),
Agilent’s Penang site embraced digital
transformation to enhance its high-mix,
low-volume manufacturing processes.
Deploying over 40 solutions, such as AI
in supply chains, 3D printing and zero-
code workflows, the site achieved a 40%
productivity improvement, a 32% reduction
in manufacturing costs and a 48% cut
in delivery lead time. Its “Everyone-Can-
Digital” initiative upskilled 88% of its
workforce, leading to a “Great Place to
Work” designation for four consecutive
years and reducing attrition to 3.5%
compared to the 9.4% industry average.Best-fit adaptive ML
demand forecasting system 49%3-months forecast
accuracy
AI-powered procurement
simulation platform 26% Material cost
Predictive inventory
replenishment with
advanced algorithms 55% Deferred revenue
Additive manufacturing (AM)
production system with AI
vision system 75%3D printed
manufacturing lead
time
Zero-code workflow
manager for shopfloor
automation 26% Production cycle time
Emirates Global
Aluminium (EGA)
Al Taweelah, UAEOperating one of the world’s largest
aluminium smelters, in an industry marked
by raw material and freight cost volatility,
EGA undertook a 4IR transformation to
further increase its cost competitiveness,
agility and flexibility. In three years, the
site implemented over 80 use cases
and upskilled over 20% of its workforce,
injecting advanced AI into a traditional
and labour-intense industry. The site used
deep learning computer vision and LLM
to optimize frontline operations, reducing
operational downtimes by 50% and non-
productive time by 18% – raising overall
equipment effectiveness by 12%.Deep learning video
supervisor to monitor SOP
compliance and send real-
time alert to operator 90% SOP compliance
AI equipment failure
prediction with GenAI
to explain root cause
to operator 22%Mean time to repair
(MTTR) of cell failure
Deep learning for
online inspection of
electrode quality 97p.p. Visual inspection rate
One click optimization for
inbound and outbound
shipments 51% Demurrage costs
Category management
with GenAI to facilitate
negotiation 19%Savings vs published
market rates
Unilever
Tinsukia, IndiaTo adapt to the surge in “instant delivery
e-commerce” via shorter runs and
wider product variety, Unilever Tinsukia,
operating in a remote region with limited
resources, implemented over 50 digital
use cases improving end-to-end supply
chain agility through ML-driven planning,
AI-enabled changeovers and a green digital
twin. This helped reduce planning frozen
periods from 14 days to one day, enabling
a threefold increase in unique SKUs and
cutting the time for sustainable packaging
trials by 84%. Additionally, the site
supported local community development
by fostering digital skills through an
Industrial Training Institute and a digital-
Braille lab, strengthening its social impact
alongside its digital transformation.AI-enabled one-click
rapid changeovers
and stabilization for
premium packs 85%Average changeover
time
Green digital twin for
accelerating sustainable
packaging product launches 84%Trial stabilization
period
AI powered smart
workforce allocation for
labour productivity 3.9X Labour productivity
GenAI-enabled consumer
centric statistical process
control 2.3X Market share growth
AI-enabled integrated
planning ecosystem for
instant delivery e-commerce 35% Forecast accuracy
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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