Unlocking Asia-Pacific as a First Mover 2025
Page 22 of 60 · WEF_Unlocking_Asia-Pacific_as_a_First_Mover_2025.pdf
Heavy-duty trucks in Australia are responsible for
~20 million tonnes of CO2e emissions each year,
representing over one-fifth of all the country’s
transport-related emissions in 2022.57 This estimate
does not include emissions from off-road mining
vehicles, which represent a substantial additional
source. For example, a 240-tonne haul truck
commonly used in iron ore operations consumes
approximately 200 litres of diesel per hour,
underscoring the significant carbon intensity of
mining logistics.
BHP , an Australian mining and metals multinational,
has reported that about 40% of its operational GHG
emissions comes from using diesel fuels, in both
haul trucks and mining equipment. Decarbonizing
heavy-duty haulage fleets is therefore a growing
priority for mining companies. A portfolio approach
is emerging to maximize emission reductions as the
technology and infrastructure ramp up.
Battery-electric vehicles (BEVs) already work well
and are therefore a near-term choice more favoured
by the industry to fully decarbonize iron ore haulage.
The great majority of zero-emission trucks operating
on Australia’s roads – numbering ~200-250 vehicles in early 2024 – are battery-electric. Sales of low-
and zero-emission trucks in Australia in 2023 were
~1% of all new truck sales, again mostly BEVs –
an increase of nearly 400% on 2022 figures.58
The main constraint with BEVs is grid capacity
at truck depots – according to one participant,
connections are unpredictable, costly and slow.
Industry also faces competition for electricity from
other uses: for example, Australia’s bus industry
alone needs 100 TWh of generation per year to
decarbonize – equivalent to the country’s entire
renewable energy generation in 2024.59
Fortescue – one of Australia’s top-three iron ore
mining companies and a founding member of the
First Movers Coalition – reported direct emissions
totalling 2.72 Mt CO2e in 2024. Most of this came
from the diesel burned by its haul trucks, trains and
ships – plus the gas burned to generate power at
its mining sites. Fortescue’s aim is to completely
decarbonize its operations by 2030 – including
BEVs charged by renewables, green ammonia for
shipping and clean hydrogen for power generation
(see Box 6).3.2 Trucking – batteries, biofuels and hydrogen
all in the mix
Battery-electric trucking – Fortescue leads the way BOX 6
During New York Climate Week in late September
2025, Andrew Forrest, Executive Chairman
and Founder of FMC member Fortescue,
signed agreements with some of the world’s
leading manufacturers of BEVs, solar and wind
technology, and heavy mining equipment, to
enable it to fully electrify its Pilbara operations
by 2030. Among other deals, the company
committed to buy 300-400 battery-electric
240-tonne haul trucks from Chinese manufacturer
XCMG, with deliveries phased from 2028-2030.
This order builds on the previous world record
order that Forrest signed for 360 similar-sized
haul trucks placed with German-Swiss company Liebherr in September 2024, which are powered
by a zero-emission battery developed by
Fortescue Zero, the company’s technology arm.
Together with investments in renewable power,
these orders will transform the company’s entire
truck fleet in Pilbara to zero-emissions, in line
with Forrest’s declared corporate goal to reach
“real zero” – rather than just net zero – by 2030.
Forrest hailed this series of global agreements
as “practical alliances that prove heavy industry
can follow a new path – one where profits rise as
emissions fall”.
Sources: see endnote.60,61
Unlocking Asia-Pacific as a First Mover: Australia’s Green Iron Opportunity
22
Ask AI what this page says about a topic: