Unlocking Asia-Pacific as a First Mover 2025
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Magnetite concentrate is already being produced in
Pilbara, in relatively modest quantities – for example
in Iron Bridge (~5-9 Mt) and Cape Preston (~14 Mt)
– with Ridley Magnetite Project near Port Hedland
going through regulatory approvals.
Despite Pilbara’s rich resources, its green future
is hampered by inadequate renewable power and
shared-used transmission infrastructure, with slow
approvals preventing progress (see Chapter 4.3).
Geraldton, Western Australia
Geraldton has the potential to produce the cheapest
green iron in Australia after Eyre Peninsula – at
~AU$770 per tonne of (green HBI, flexible) without
policy support, according to TSI (see Figure 5).
Its renewables infrastructure is well-developed and
it has access to reserves of DR-grade magnetite ore
from the nearby Mid-West. Geraldton’s connection
to wholesale electricity markets via the South West
Interconnected System (SWIS) enables producers
to shore-up the cost-effectiveness of renewable
energy production by arbitraging power prices.Momentum behind green iron production is building
in the region. The Mid-West Green Iron project
aims to produce 7 Mtpa of green iron pellets by
2029, while Green Steel of WA plans a 2.5 Mtpa
hydrogen-ready DRI plant at Oakajee. Geraldton’s
existing deep-water port and the planned Oakajee
Strategic Industrial Area (SIA) offer direct export
routes to key Asian steelmakers seeking low-carbon
feedstocks.120
Gladstone, Queensland
Gladstone is a hub of heavy manufacturing, with
natural and economic assets that position it well
for a future in green iron. It has access to extensive
renewable energy resources, with the potential to
generate over 47 GW of renewable energy.121 Its
industrial infrastructure includes the deepwater Port
of Gladstone, with a total throughput of 120 Mt
per annum.122 In addition, Gladstone has a highly
skilled workforce, with 14.4% of the region’s jobs in
the manufacturing sector.123 However, the city also
faces pressure from local communities about the
impacts of industrial development on healthcare,
housing and liveability.124
The idea of Lighthouse projects to prove the
commercial viability of green iron captured
the imagination of participants at the Adelaide
workshop. It should be possible to secure FID for
one or two commercial-scale green hydrogen-
based DRI plants by the end of 2027, they
reasoned. These projects could act as anchors
for the industry, unlocking investor confidence
and catalysing the development of green iron
infrastructure and corridors.
Participants said the most likely risks facing the
rapid roll-out of Lighthouse projects are access
to sufficient quantities of affordable green power
and the speed of government approvals. They
suggested the following key enablers:
–Common-user infrastructure for electricity
transmission, iron ore beneficiation and testing
(e.g. DRI + EAF or ESF), as well as for hydrogen
storage and logistics. –Fast-track permitting via single-window
approvals and an “overriding public interest test”
to accelerate project timelines.
–Public-private consortiums and location-
based incentives to attract anchor tenants and
build industrial clusters.
–A transparent emissions measurement
framework to build trust in commercial offtakes
with first mover buyers.
–Smaller-scale demonstration facilities
to prove the viability of producing different
commercial grades of green iron from a range
of Australian ores, developed as common-user
infrastructure to lower barriers for new entrants.Lighthouse green iron projects – critical to unlocking
investor confidence
We’re not short of capital — we’re short of investable
projects. Unlocking that means reducing risk, ensuring
transparency and giving investors confidence that offtake
and infrastructure will be there.
Panellist, Financing discussion
Unlocking Asia-Pacific as a First Mover: Australia’s Green Iron Opportunity
41
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