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1
PEACTICAL MIKING.
Jffn
A Feeld Manual fob Mining
Enuineers.
WITH HINTS TO INVESTORS IN MINING-
PROPERTIES.
JOHN G. MURPHY, E. M.
NEW YORK :
D. VAN N08TRAND COMPANY,
eS UdbUY and Sf WAE1KE.V STHIETa,
M
Copyright, 1890,
BY
D. Van Nostrand Company.
l\
PREFACE.
L
The percentage which is realized from
an investment is governed to some extent
by the nature of the security. If it is such
^ as is not liable to much fluctuation, it is
^ sought for permanent investment, even at
^ a low rate of interest. Generally we may
I say : The profit to be expected from any
•*) investment should be commensurate with
su the risk taken. People who are glad to
realize 5 per cent on real estate will expect
to realize 25 to 30 percent, and often more
than this amount, on a mining venture, as
it is called ; and it must be admitted that
it is not too much for a purchaser of min-
ing-stock to expect under existing condi-
tions : but the intelligent operator, not in
mining stock but in niines, will be satisfied
with less. Naturally, a mining investment
should be expected to pay a much higher
rate of interest than real estate or railway
securities, because it is less permanent.
4 PREFA CE.
The chief cause of the uncertainty in min-
ing ventures, however, is the fact that the
most of those offered to the public are
not expected to be productive for any
length of time, if at all. To get an accu-
rate idea of the mining industry would
require severe study and time, so that the
majority of operators prefer to pay for
obtaining the necessary knowledge, and
success or failure is chiefly due to the value
of this purchase. The following pages
are written at the request of friends, with
the purpose of pointing out as briefly as
possible the nature of the knowledge to
be sought, and by exposing some of the
sources, to limit the frequency of error.
J. G. Murphy.
New York, December, — , 1889.
PRACTICAL MINING.
The relation between mines and location
is of such vital importance that the engi.
neer must consider them together. This
^vill become apparent on reflection, and it
is the design of this brief work to show
that a careful investigation of both should
be made by the consulting engineer before
he renders a decision. Mining operators
generally imagine that a knowledge of the
subject, coupled with a superficial ex-
amination, is all that is needed — a mis-
take that has occasioned severe loss. The
intelligence of the examiner and the
amount of care and thought devoted to
each examination have more to do with
the value of his judgment than knowledge
of the subject. Many people think that
when an engineer has examined a mine,
sampled the ore and had it assayed, and
reported upon its quality, his work is
completed. But is his work really com-
6 PRACTICAL MINING.
pleted ? I think not ; for a buyer should
have some idea of how much a given mine
will pay in order to estimate its value
from a commercial standpoint. Eastern
capitalists have often labored under the
delusion that a needy relative or friend
who has failed in the ordinary vocations
of life — a son or nephew just out of school
— are fitted for mining managers ; and it
is a source of regret to people who take a»
deep interest in the mining industry when
such persons are employed in that capaci-
ty. In many cases these managers have
first erected a fine residence, then secured
a four-in-hand at the expense of the com-
pany by whom they were employed, be-
fore the mine began to pay. Ordinary
business prudence would suggest living in
a log-hut and visiting on foot until the
mine becomes productive, after which he
may discover that it will tax his intelli-
gence and ingenuity to learn how much it
can be made to pay. When the discovery
is made, he will find that there is little use
for a four-ill- hand.
I have heard it said repeatedly that the
mine makes the man, and there is some
PRACTICAL MINING. J
truth in the remark with respect to public
reputation ; but 1 have known the man
to make the mine and earn his reputation.
I could cite many instances of mines res-
cued from financial failure by the substitu-
tion of competent for incompetent man-
agement. It is the aim of this work to
consider the department of an examining
engineer rather than that of a mining man-
ager; though the two departments can-
not be entirely separated. The thought-
ful reader will doubtless reach the con-
clusion that competency in either depart-
ment requires a broad technical education,
extensive experience, coupled with pa-
tience and vigilance.
In making an examination of a mine,
the amount of the dividends being paid, or
which can be paid, and the length of time
any property will pay a given amount, are
the uncertain factors the examiner must
have constantly in mind. It is more dif-
ficult in general to learn what a mine is
paying than what it may be made to pay.
The mining and metallurgical operations
may be carried out to perfection ; there
remains the commercial question, in which
8 PRACTICAL MINING,
the owners are solely interested. Can we
have larger dividends by the employment
of other methods than those in use? It is
to the solution of this question that the
engineer must devote the knowledge ac-
quired by large experience, and neither
more nor less than this his client should
expect of him. He should not only con-
sider well-known methods, but also the
improvements which have been made upon
them to fit special conditions, and their
adaptability to the conditions under ex-
amination. In the Black Hills of Dakota,
for example, we find two systems of mining
employed : 1st, Open cut or quarry work;
2d. Underground mining, and timbering
by square sets to sustain the roof. The
ore body of that section is covered by a por-
phyry overflow, varying from 15 to 100 feet
in thickness. The first system employed
was underground work and timbering ; but
later it was found cheaper to blast and
remove the capping where it was not
too thick, and then extract the ore by
open cut. About six years ago the super-
intendent of the Father de Smet Mine
tore down 2500 tons of ore at a single
PRACTICAL MINING. 9
Open-cut blast by exploding a series of
deep drill-holes by the battery. This
method has the advantage of greater
safety, and its employment should only
be limited by commercial considerations.
In the mining department very careful
attention is due to the method of attack
and to the selection of the most available
point for extensive work, for economy of
transportation and dumpage, except in the
case of prospects, when the ore should be
followed until the stability of the vein is
proved. The question of transportation
and the facilities offered for the employ-
ment of metallurgical operations are those
which, upon the whole, demand the most
attention. Very often success or failure
will depend upon them.
For convenience, ores may be divided
into {a) Free-milling^ (b) Refractory, {c)
Free -milling and Refractory combined.
This work will be confined to a consid-
eration of the ores of gold and silver which
have commercial importance. To (ci) be-
long native gold, native silver, and the
chloride of the latter.
In the examination of native gold, in
lO PRACTICAL MINING.
quartz or other rock, the average width
sho'uld be determined as nearly as possi-
ble. A mill-run of lOO or more tons should
be made to determine the average value
of the ore. But before incurring such an
expense, however, preliminary tests should
be made by pan and by assay, care being
taken to obtain average samples by cross-
sectioning the vein : such tests may lead
to the rejection of the mine without fur-
ther expense. Should these tests be fa\^-
orable, then the mill-run should be made
before rendering a final decision. Free-
milling gold ores are exceedingly variable^
even in the same mine, so that too much
care cannot be employed.
After determining the width of vein or
pay-streak, and the average value of the
ore, it is necessary to see if there is avail-
able water. How much? How near?
What will it cost to bring it in ? How
much would it cost per ton to transport
the ore to the water? Is there timber
available for mining purposes and for fuel ?
Considering the water and timber questions
together, is it preferable to bring in the
water or transport the ore to the -water?
PRACTICAL MINING, II
If the mine is wet, what will be the cost
of a pumping plant of sufficient capacity?
This estimate should be made with some
regard to future as well as present re-
quirements. What will be the cost of a
hoisting plant, regard being had for future
requirements, to raise a given number of
tons? The cost of labor is known, and
the wear and tear can be closely approxi-
mated. We can now make our balance
sheet. Charge Blacksmith-shop account,
Carpenter-shop account, Mine Timber
account. Pumping and Hoisting account.
Mine Transportation account, Mine Tim-
bering account. Mine Supplies account
(Powder, Fuse, Caps, Candles, etc.), to
Mining account. Charge Mining account.
Transportation account. Mill Supplies ac-
count, to Mill account. Charge Mill ac-
count. Office account, Insurance account.
Interest account, Express account. Taxes
account, Salary account. Law account, to
Bullion account. This is all that is needed
for the present. Everything is charged
over to Bullion account, the value of which
will show whether there has been a loss or
a gain, and how much.
12 PRACTICAL MINING.
It may be said that all of this is not neces-
sary, and unless the mine is in operation,
cannot be determined. It must be re-
membered that well-developed mines with
a full plant are sometimes offered for sale.
If it is a free-milling ore, every account
mentioned should be determined, with per-
haps the exception of Law account. If
the mine is not equipped, it would be well
to estimate all these accounts as nearly as
possible for a period of say two months —
about the average length of time a set of
mill shoes and dies will last. The Bullion
value should be estimated by the average
obtained from a large test of the lOO tons
at least. Suppose it is designed to equip
a mine for an output of 50 tons daily:
our client can easily calculate what the
bullion output should be for two months
if he knows the average value of the ore ;
but he does not know what the equipment
will cost, nor does he know the cost of the
operations outlined herein. Let them be
enumerated, and he will see that he must
have blacksmith- and carpenter-shops, a
pumping and hoisting plant, mine track-
ing, mine supplies, an outer tramway
PRACTICAL MINING. 1 3
from mine to mill, a mill, mill supplies,
etc. If the operator knows his engineer
well, he may not wish for these details ; but
he does not always know him, and, hav-
ing these estimates, he can submit them to
others for verification.
The purchase of a mine and its equip-
ment is a serious matter, and it must be
expected that the purchaser will make
close inquiry ; he' should, therefore, be
furnished with the means to make it. It
is evident that a mine manager should
keep all of these accounts, and, if he is
careful, in addition thereto. Shaft ac-
count, Tunnel account. Improvement ac-
count. Then by reference to his books he
can see what each piece of work costs, and
if he knows his business he has a check
on the men. The foreman of any special
job should render his account when his
shift is over. Suppose the night and the
day shifts consist of an equal number of
men, and that the day shift breaks 12 car-
loads more than the night shift : the Trans-
portation account should be made to show
this, and then we know that there is some-
thing wrong. Suppose, also, that the books
14 PRACTICAL MINING.
show that the cost of sinking a shaft is $12
per foot, of driving a tunnel $7 per foot.
A man may be found who will do the
work under contract fully as well for $10
and $5.50, respectively. Let the manager
watch every department, and the com-
pany can afford to buy him a four-in-hand
when he needs it.
We had our bullion (unfortunately on
paper) and the cost of its production ; the
value of the bullion may leave a fair profit-
Is the engineer's work now done? Let us
see. The capitalist may be well pleased,
but nevertheless ask, Is that the best that
can be done? We go over our figures
again, and show that our addition, multi-
plication, and division are correct, and, in
most cases, our client will be satisfied.
It is possible, however, that he may be a
mining man, and instead of being satisfied,
say. Yes, I see that your addition, mul-
tiplication, and division are all right ; but
how about your subtraction ? A very in-
convenient question, which means, Cannot
the cost be reduced ? That is a pertinent
question. The ore may be hard or soft,
the gold disseminated through it may be
PRACTICAL MINING, I 5
coarse or fine, or it may be both — which is
generally the case. If it is hard and mas-
sive, the stamp-mill should be employed.
How about the screens? Shall we use a
40, 50-, or 60-mesh = 1600, 2500, or 3600
per sq. in. It is readily seen that the ca-
pacity of the mill will vary with the size of
screen.
Assume that we are dealing with a $10
ore, and that with a 40-mesh screen we
crush 2 tons per stamp, with a saving of 75
per cent of the gross value. With a 20-
stamp mill we will realize 20 X 2 X $7-50
= $300 gross value daily. By the use of
a 60-mesh screen, it is found in practice
that the capacity is a trifle more than one
half of what it is with a 40: call it half. A
40-stamp mill is now needed for equal ca-
pacity, and it will cost about $15 more per
day to run it ; but we find the saving to be
85 per cent. Then 40 X $8.50 = $340
— $15 extra cost = $325, as against $300
with the 40-mesh, a difference of $25 ; but
there is the cost of 20 additional stamps
to consider. In Western practice, little
or no preference would be given in such a
case as this; but if we consider the rela-
1 6 PRACTICAL MINING.
tive saving of 75 and 85 per cent, there
would be. (Our personal experience indi-
cates that if a 40-mesh screen will not give
good results, neither will a 60 ; but others
assert the contrary, and it is but fair to
suppose that there are ores for which a
60-mesh is preferable.)
The ore may be^ porous, friable, and eas-
ily crushed, like all the gold-bearing por-
phyry at Farncom Hill, near Breckinridge,
Colorado ; the District of Sinda, Mexico ;
and elsewhere. The capacity of the stamp-
mill depends more on the rapidity of dis-
charge (size of screens) than the crushing
power of the stamps, so that its effective-
ness is not increased in proportion to the
softness of the ore. We would then em-
ploy the Huntington mill, which saves a
much higher percentage, especially of fine
gold. These mills are now in successful
operation on Farncom Hill ore, where the
cost of crushing and amalgamation is un-
der 50 cents per ton, and the original
cost of a plant, for equal capacity with the
stamp-mill, very much less. Ores vary in
all degrees between the massive and the
friable, so that the most efficient machine
PRACTICAL MINING. 1 7
must be determined in each case by a thor-
ough test. In this way we must be pre-
pared to discuss the question of subtrac-
tion with our client.
. FREE-MILLING SILVER OflES.
With this class of ore fully as much
care is required. We cannot use the
pan, shovel, or batea for our preliminaiy
determinations. The assay alone must
show whether or not the ore is suffi-
ciently rich to justify the expense of a
mill test. -When the mine is well opened,
cross-sections of the vein, or pay-streak,
should be taken every 6 to lo feet, ex-
cept where bunches of barren rock occur
that would be rejected in the ordinary
operations of mining, or at places where
the vein pinches to such an extent as to
make the proportion of barren rock to ore
too great. No general rules for sampling
can be laid down, the particular conditions
in each case must receive careful attention,
and the engineer's judgment should be
governed accordingly. Crushing, wet or
dry, and pan amalgamation with or with-
out settlers, constitute the most approved
1 8 PRACTICAL MINING,
method used in the reduction of free-mill-
ing silver ores, provided the conditions will
admit of its employment. The process is
much more expensive than that for free
milling gold ore. In the latter the crush-
ing, and also the amalgamation, are done
in battery (mortar), aided by the outer
copper plates, and the average cost with a
fair-sized modern mill will not exceed 75
cents per ton, while with the former the
average will reach $4 ; so that a fair profit
might result from the treatment of a free-
milling gold ore, while a loss would be sus-
tained with a silver ore of the same assay
value. This was signally shown by the
costly failures of the Silver Cliff and Plata
Verde mines in Silver Cliff, Colorado, and
the Game Ridge property near Rosita, Col.,
where 40-stamp mills were erected at a cost
of fully $1 50,000 per mill. The Silver Cliff
mine was operated for a time successfully
on $9 to $10 ore, but the Plata Verde and
Game Ridge mills were quickly closed
when they found that their ore, which only
milled $5 to $6 per ton, would not pay the
expense of mining, transportation, and
milling. The Silver Cliff did not long sur-
PRACTICAL MINING. 1 9
vive them, as that ore also became too poor
to pay. We do not know who was responsi-
ble for the heavy losses sustained by these
failures, but we do know that these enter-
prises were condemned by several engi*
neers whose protests were not heeded.
Large bodies of free-milling gold ore of
the above value ($5 to $6) per ton would
pay handsomely, however, as shown by the
success of the Homestake and other mines
in the Black Hills, Dakota, which have
paid large dividends on $4.50 to $5.00 ore.
REFRACTORY ORES.
The consideration of this class of ore
leads us to the most complex problems of
mining and metallurgy as a commercial
undertaking, for which the examiner will
need all his patience and vigilance. He
must put favorite methods under lock and
key, to be brought forth again at leisure.
Prejudice in favor of approved methods
must be laid aside. The conditions of
mine, ore, and district under examination
are what is needed, and then the applica-
tion of the system which will give the best
commercial results. Fatal mistakes have
20 PRACTICAL MINING,
been made in the attempt to make the
mine and its surroundings fit the process,
instead of making the process fit them.
Commercially, we may divide refractory
ores into three classes : (^) Ores that will
pay best by shipment ; (e) Ores that will
pay best by treatment near the mine ; (/*)
Ores that will pay best by selecting and
shipping a part and treating the remainder
at the mine.
We will consider these cases in their
order.
If the ore is dry (low in lead), but rich
in gold or silver, or both, we may find
it in connection with iron or copper
pyrites, tellurides of gold and silver, silver
glance, dark and light ruby silver, brittle
silver, gray copper, etc. Omitting ores
which contain a high percentage of copper
and the tellurides, we have those which can
be smelted with lead ores, or milled by
the chlorination and pan amalgamation
process. The preference will be given to
smelting when possible, because of its closer
saving ; but in order to smelt we must be
located in, or adjacent to, a district where
we can obtain a sufficient amount of ore
PRACTICAL MINING. 21
rich in lead. Failing in this, we must de-^
cide between shipping to smelting-works,
where rates of transportation, smelting
charges, etc., aggregate the smallest cost
per ton ; or the milling process above men-
tioned, at or near the mine.
The value of the ore per ton will deter-
mine our choice, which, can be seen by the
following estimates :
Suppose we are dealing with a $25 ore,
and we have figured the cost of mining
and delivery at the mill to be $2 per ton ;
the cost of crushing, roasting with salt for
chlorination, amalgamation, etc., $11 per
ton ; superintendence, expressage on bul-
lion, insurance, interest on invested capi-
tal, etc., $4 per ton of ore : we have a total
of $17 per ton, which will be found a fair
average cost by this system. If we save
80 per cent of the gross value, it may be
regarded as fair work, and we have 80 per
cent of $25 = $20 — $17 expense = $3
per ton profit.
In some sections the expense charge of
$17 per ton might be reduced somewhat^
leaving a little more profit ; but there is an
equal liability to a heavier expense account^
22 PRACTICAL MINING.
with a corresponding reduction in the prof-
it. Now suppose we find the cost of trans-
portation by wagon and railroad to be $8
per ton, the smelting charge $io, and add,
say, $2 for incidentals, etc., — which is but
half what was added before, because in this
case the ore is sold at the smelter, — we have
a total of $22 per ton expense account
($2 per ton being allowed for mining, as
before). On an average, 95 per cent of
the assay value is allowed by the smelters,
and we have 95 per cent of $25 = $23.75
— $22.00 = $1.75 profit. The reader can
make his choice, for it is certain that the
writer would make no selection in actual
practice ; for, knowing the liability of ore to
fluctuation in value, we would take no
chances on the above showing: but sup-
pose that instead of $25, we find the ore
to yield $80 per ton — a value that is often
reached and even surpassed on the large
scale. [When $250 and $300 per ton are
talked of on the large scale, there is good
reason to suppose that we are being enter-
tained with fairy tales ; for the history of
mining in the United States, or in any
part of the world, does not warrant the
PRACTICAL MINING. 23
expectation of such values in extensive
mining.] At $80 per ton we should have
with the mill 80 per cent of $80 = $64 —
$17 = $47 per ton profit.
By selling to the smelter, 95 per cent of
$80 = $76 — $22 = $54 profit : a difference,
of $7 per ton in favor of the latter, as well
as saving the heavy expense of a mill!
plant. Here we would have a decided
preference, and would be glad to take
chances on the above showing.
The value of the ore will have many
gradations between the extremes here
given. Conditions may vary, rates of
transportation and smelting may be higher
or lower, so that the choice must be de-
termined for each particular case.
Where the profit is the same, or but
slightly in favor of the mill, the preference
should be given to shipments, as the
amount of the investment, and conse-
quently the risk of our clients, is thereby
greatly reduced. If the ore is wet (rich
in lead), we must consider the feasibility
of erecting a smelter. The district in which
the mine is located must now be examined.
It may produce a variety of ores, some
-24 PRACTICAL MINING.
wet, Others dry, some low in the precious
metals, others rich. If our own mine will
not supply sufficient ore for a smelter, we
may secure enough by previous contract
and purchase, selecting wet and dry in
proper proportions for our smelting mix-
ture, which should not contain less than
20 per cent lead. We may have a wet
•ore poor in silver, and still may, by the
purchase of dry ores rich in silver, make it
pay well by smelting them together.
What we wish to know is : How many
tons of ore daily can we control by
ownership of mines, how many by conr-
tract and purchase? Briefly, how many
tons per day can we control that will
yield 20 to 25 per cent lead? What will
proper fuel cost? What iron and lime-
stone for flux? All must be found in suf-
ficient quantity, and rates be low enough,
otherwise we may find it preferable to ship.
Ores rich in copper and tellurides of gold
and silver must pass through the copper-
smelting process, the silver being extracted
in subsidiary processes during the opera-
tion, such as the Augustine and Ziervogel
.methods used at Argo (Prof. HilFs) Works,
PRACTICAL MINING, 2$
near Denver, Col. The Argo Works are
also reputed to have a secret process for
the extraction of the gold from the copper,
said to be a device of the superintendent,
Mr. Richard Pearce. Whether they use a
secret and improved method for parting,
or the method by the use of sulphuric
acid, is known only to themselves. In any
event it is the same to the mine owner;
for there are but few districts which will of
themselves furnish all the necessary ele-
ments of success for a copper-smelting
process involving in its operations the ex-
traction of the gold and silver in the ore.
Before an engineer recommends such an
enterprise to his client, he should -spend a
year in examining the resources of the dis-
trict and its vicinity wherein he proposes
to establish such works, and two years in
thoroughly mastering the various details
of the process. But even when all this has
been done, he must have a very sanguine
temperament if he hopes to compete with
the great resources in capital, fixed estab-
lishment, and experience of the Argo peo-
ple. It is not my purpose to discourage
honest enterprise, but to enforce the neces-
26 PRACTICAL MINING.
sity for thoroughness and caution, which
are among the * elements which create
successful competition and promote the
general welfare of every industry.
The examining engineer must report
on every special mine under existing facts
and prices, and rarely finds time to con-
sider such a project as copper-smelting
works. The prices at Argo will vary with
the character of the ore. On an average
the following may be taken as a close
approximation: 95 per cent of the gross
value of the precious metals is allowed.
$2 per unit is paid for all the copper in the
ore, after deducting 2 units ; that is, if an
ore contains 32 per cent copper, they allow
$60 per ton on account of the copper alone.
From the values thus obtained $15 per ton
is deducted for smelting charges When a
copper mine containing gold and silver or
telluride ores is the subject under consid-
eration, we think it would be prudent to
make out our balance-sheet by adding to
the charge of $15 the cost of mining,
transportation to Argo, etc., and calculate
the value on the given standard of 95 per
cent of the gross value of the gold and
PRACTICAL MINING. 2/
silver, and $2 per unit for each unit of
copper less 2.
We have considered milling and ship-
ping ores together, for we could not show
the commercial advantages except by
compariso'n.
There are districts in the United States
where ores are in such quantity and so dis-
similar in character that we find the free-
milling system, chlorination system, and
smelting operations carried on extensively
within a radius of three miles. This is
notably the case at Butte City, Montana,
where the ore from the Orphan Girl Mine
and others is treated by the free-milling
silver process; the ores of the Alice, Moul-
ton, Lexington, etc., mines, by the chlorina-
tion process ; while the ores of the Ana-
conda, St. Lawrence, Parrot, etc., mines
are treated by the copper-smelting process.
Lead ores are notably absent in that dis-
trict.
The ores which belong to class (/) de-
serve marked attention, for this section has
more commercial importance than either
(^) or (r), or both together. Under it we
must consider a very large amount, as well
28 PRACTICAL MINING.
as various kinds, of ore. We may have an
ore for which hand-sorting only is neces-
sary, the selected portion being shipped and
sold, or treated near the mine, the associ-
ated rock being rejected as not containing
sufficient mineral to pay for treatment ; or
we may have first-class ore as above, and
the remainder pay by concentration. We
may find it necessary to crush and con-
centrate the entire product of the mine ;
and often, when a milling process is used
near the mine, it will be profitable to first
hand-sort the ore, and ship the high-grade
to the smelter, because of the greater per-
centage saved. The ore may be commer-
cially free-milling, but it may pay to con-
centrate the tailings, or build a crude dam
in the watercourse below the mill and
allow them to bank up for future use —
which is found quite common in practice.
This division of the subject may well
be considered under the head of Ore-dress-
ing, which consists of hand-sorting, and
concentration, and is one of the most im
portant of metallurgical operations.
As the rich streaks of ore in the mines
are being exhausted, the owners begin to
PRACTICAL MINING, 29
look wistfully on their so-called waste
dump, and other material previously re-
jected, wondering if it cannot be made
available. A cheaper method than smelt-
ing or chlorination is now needed as a pre-
liminary process, and we are brought to a
consideration of ore concentration.
This subject is complex, and requires
close and careful study of existing methods
and machines.
The large number of machines designed
and patented for the purpose of concentra-
tion show the importance attached to the
subject, and, we regret to say, has proved
a fruitful source of revenue to the quacks
of mining and metallurgy, who add to
the difficulty of honest investigation by
false representations. Each manufacturer
has some one to act as his duly authorized
agent, who is in general commercially ir-
responsible, and who will be found not
to be the duly authorized agent if the
innocent purchaser should ever raise the
question of reimbursement on account of
misrepresentation. These agents, and self-
styled engineers of mines, will tell very
plausible tales, and show on paper the
30 PRACTICAL MINING,
magnificent results achieved by their con-
centrators: and, unfortunately, the merit
of these different machines is a subject
upon which many engineers, deemed com-
petent by the public, are at variance, so
that an honest investigation demands that
no hearsay evidence be accepted. Noth-
ing short of a rigid comparative test against
approved machines, made with the ore un-
der examination, should be satisfactory in
examining a new machine.
It is evident that if we wish to secure
separately one or more of the elements of
a coherent lump of ore made up of inter-
mingled ingredients, the whole mass must
be broken up into particles more or less
fine (depending on the coarseness in which
the part we seek to separate is disseminated
through it), after which the separation must
be effected by proper sizing, and by the
difference in the specific gravity of the
elements. After the sizing, the next ques-
tion is : What medium shall we use to
effect the separation ? We must decide
between water and air. Both are in use,
but I believe the airconcentrator is only
designed to replace the water machine in
PRACTICAL MINING, 3 1
districts where water is scarce or not to
be had. I may say, without recommending
either method, that the nearer the medium
employed approaches the specific gravity of
the useless material of the ore, the more ef-
fective the concentration. This would
seem to be self-evident ; for if the medium
had just a trifle greater sp. gr. than the
worthless material of the ore, while the
valuable portion had a greater, the latter
would sink to the bottom, while the former
would float off with the medium, and our
separation would be theoretically perfect.
Even in such a case, however, it would not
be perfect in practice, as small particles of
the valuable material would adhere to the
worthless, and thus be carried off. We
deem it necessary to give this explanation,
because we have heard the advocates of
the air-concentrator claim that what the air
lacks in specific gravity can be supplied by
giving to it the requisite force — which argu-
ment is very plausible ; but it must be re-
membered th^t this force would have to be
applied with absolute uniformity over con-
siderable surface. The objection to the
ideal case here assumed is raised, that even
32 PRACTICAL MINING.
if the concentrating medium has a trifle
greater specific gravity than the waste
which we wish to reject, some of it will
nevertheless be carried to the bottom, by-
adhering to the heavier and more valuable
part. This is true, for perfection in practice
cannot be reached ; but the fault is in our
inability to crush so that the cohesion is
broken perfectly on the Hnes of junction
between the heavy and light material, and
not in the subsequent operation.
If the student wishes to investigate the
subject of air and water concentration he
will find the Krom air-concentrator the
best of that type ; but of water-concentrat-
ors he will be met at the outset with such
machines as these:
Golden Gate Table, Embrey Table, Frue
Vanner, Bumping Table with flexible bot-
tom to imitate the pan motion, Rittinger
Table, Jigs of one to four compartments,
etc., etc.
It is not the purpose of the writer to
recommend any machine, although he has
a preference amounting to conviction, not
based upon theory alone, but substanti-
ated by practice in the field ; and if this
PRACTICAL MINING 33
preference should appear too plainly in
the discussion which follows, he will not
deem it necessary to make an apology
for it. The agent for each machine will
endeavor to show how effectually he can
beat any of the others, especially the jig,
in rapidity, effectiveness, and economy.
It is the right of every agent to show
that he can do this ; but we nevertheless
would suggest to the student to commence
with the jig of three compartments. The
same principles are employed in all jigs
that we ever saw in operation, the model
being the Old Hartz jig, upon which the
others are simply improvements, so that
if the student gives it his attention first, it
will be giving age its proper place. Let
the principles involved in its construction
be studied. Experiment with ore crushed
to different sizes, down to the slime jig.
we wish to say here, however, that we do
not believe a machine has ever been or
ever will be constructed that will make a
commercial success on the concentration of
slimes. Better attempt to save flour-gold :
it will be found much easier, and offers a
better commercial field. Ask one of these
34 PRACTICAL MINING.
machine men if he can save slimes ? First
there is a look of broad astonishment,
gradually replaced with a smile full of
wisdom, intended to stagger the honest
searcher after knowledge, and show him
how little he knows; then, with the ut-
most nonchalance : Oh, that is quite sim-
ple : you need only a few machines to
concentrate slimes or to put in your mill
to concentrate the tailings after leaving
the outer copper plates, and your flour-
gold is saved. You may remind the ma-
chine man that if such is the case he can
render inestimable service in gold mining,
and make millions for himself and the
owners of such well-known mines as these :
The Broadway Mine, near Butte City,
Montana; the Gloster Mine, near Helena;
the entire region of the Black Hills, Da-
kota, where he can operate on the tail-
ings of the famous Homestake, Father de
Smet, Deadwood Terra, etc., mines; the
Grass Valley Region of California; the
Bodie region : in fact, all over the world
where there are gold-mines. The free-
milling process will not save 50 per cent
of the gold in the Broadway ; not more
PRACTICAL MINING. 35
than 60 to "JO per cent of the Gloster ; and^
even where the gold is called moderately
coarse, not more than 75 to 80 per cent.
Or you may ask the machine men, Why
not resume the dividends of the great
Bonanza Mines, by extracting the gold and
silver which has passed off in the tailings ?
You now think you have discomfitted
these men. Their wise smile only broad-
ens and takes on a shade of benevolence
on account of your ignorance, and with
much condescension you are told that they
are simply waiting to sell in certain stand-
ard districts a few more machines, where
their worth will be proved, after which
it will only be necessary to have a corps of
clerks to take down, orders; and you are
confidentially advised that now is the time
to leave your order, before the rush comes
and the necessity for building new fac-
tories arises. We may truthfully say and
quietly prove that this picture is but little
overdrawn.
Note the effectiveness of the jig with
different ores sized by a 4, 10, 20, etc.^
mesh screen, the cost of them, and the
horse power required to concentrate, say>
36 PRACTICAL MINING,
fifty tons per day. Compare results with
any other machine, under the same con-
ditions. Ask the owner of any other
machine to deposit sufficient money in a
good bank, to pay the expense of a com-
petitive trial if it fails to equal the jig in
effectiveness and economy, and note the
result. Should you be fortunate enough
to find a machine that will do so, you may
be assured that you have a good one, and
you will be well repaid for the expense
and time. The machine men will say
these are old-fogy notions. Well, we be-
lieve also in the old-fogy doctrine that
truth and honesty are good standards of
human action. Machines like the jig and
the Cornish pump (when we have to con-
tend with much water) are certainly old,
which shows at least that they have borne
the test of time. For certain work — that is
to say, where there is not too much water —
steam-pumps are handier and cheaper than
the Cornish, but it would be worth making
a considerable journey to see machines that
would beat the jig and the Cornish pump
in their departments. Having selected
our machine, then, we only have the ore
PRACTICAL MINING, 37
to consider. When the rich part is of the
same specific gravity as the worthless, con-
centration is impossible. It is also evident
that the closer the approximation to the
same specific gravity the more difficult the
separation. In many cases sorting alone is
applicable. The valuable part of the vein
may be well segregated, that is, occur dis-
seminated in moderately large lumps, the
remainder being worthless. The one may
be brittle, and form slimes to such an ex-
tent that machine concentration cannot be
successfully employed because of the large
percentage of loss in the tailings. Such,
for example, are ores containing a fair per-
centage of gray copper, brittle silver, dark
and light ruby-silver ores, tellurides of gold,
silver, etc., disseminated in a fine state of
division through the gangue. The valua
ble part sought may have the same or
nearly the same specific gravity as the
gangue. These facts should be carefully
determined in each case. It is more usual
to find varying percentages of coarse and
fine ore in the matrix, a large percent-
age of which may be extracted by coarse
crushing, sizing, and concentration, what
38 PRACTICAL MINING.
there is of fine material being neglected
if not commercially available. This is
common in practice, and can be seen in
nearly all extensive mining districts. Re-
finements in metallurgical operations will
not be tolerated long if they do not pay,
and they should not be introduced until
their practical value has been demonstrat-
ed on a fair scale. It will not do to in-
crease the cost of an operation beyond the
value of the increased percentage which
may be saved. What is sought is net,
not gross, value. We will illustrate this
by an example, which will also show the
great value of ore-dressing in rendering
mines commercially productive which
otherwise could only be operated at a loss,
and yet there is a heavy loss from a chemi-
cal standpoint. The truth of the exam-
ple and the figures assumed will be at-
tested by any experienced mining man
who has worked in large productive min-
ing districts for the precious metals.
Assume that we have a silver-lead ore
which contains $15 in the precious metals,
and 7 per cent lead. The question now is :
What shall we do with it? If the ques-
PRACTICAL MINING, • 39
tion was asked of a mining man in this
country twenty-five years ago, he would
quickly answer: Let it alone. In its pres-
ent shape we cannot smelt it by itself, for
it does not contain sufficient lead. We
cannot mill it by the chlorination method,
for the lead is not only objectionable for
milling purposes but would not pay ex-
penses ; and yet, if we have such an ore in
sufficient quantity, we have the means
wherewith to build up a fine industry.
The average saving in concentration will
not reach 80 per cent. In special cases 90
per cent may be saved, but it more often
falls to 60 per cent. This will depend on the
ore and the method. We shall assume an
average of 80 per cent. If we concentrate
six tons into one, which is about an average,
we shall have as an Expense account :
Mining 6 tons @ $2 $1 2 00
Concentrating 6 tons @ $1.50 (a
high estimate) 9 CXD
Transportation i ton concentrates
to smelter 7 CXD
Smelting charges 10 00
Total cost per ton concentrates. ..$38 cxD
40 PRACTICAL MINING.
We now have for the value of the above
not of concentrates :
$15 X 6 = $90, total value gold and silver
in 6 tons crude ore ; ,
7 per cent X 6 = 42 per cent, amount lead
in 6 tons crude ore.
By concentration we save 80 per cent,
and we have per ton concentrates :
80 per cent of $90 = $72.00 ; and 80 per
cent of 42 per cent = 33.6 per cent lead,
or 673 lbs. lead per ton.
The smelters allow 95 per cent of the
assay value of the gold and silver, and i^
cents per lb. for lead ; from which we find
the value of our ton of concentrates sold
at the smelting-works :
95 per cent of $72 = $68 40
And 673 lbs. lead @ \\ cents = 10 10
Total value $78 50
Deducting expenses 38 00
Balance, profit per ton concentrates 40 50
" " " " crude ore 6 75
This is a very good commercial result,
which is what we seek ; and unless the
PRACTICAL MINING. 4 1
chemical results will show an increased
profit, as well as saving in the metals, little
attention will be paid to it in practice. If
the mine owner had his own smelter, and
sufficient lead ore could be obtained in his
district to supply it, a much higher profit
could be made. It is seen, in any event,
that ore of the above value is made avail-
able by concentration when possible, even
though the per cent assumed as saved
were considerably reduced ; but as ores
vary in the percentage which can be saved,
as well as gross value, the determination
of the zero-point, that is, where there will
be neither profit nor loss, is a problem of
extreme nicety in practice. We would ad-
vise our client to be exceedingly careful
when the profit begins to show a tendency
toward that point. Careful and intelligent
work in the extraction of ore will greatly /^^^
assist in the subsequent work of dressing, . .
and may in some cases render it unneces- .- -
sary. The vein may be small, say 12 to ...-.
15 in. wide, all of which is ore of good ^^
grade. In the operation of mining we
must work in about three times that space,
sO that there will be twice as much coun-
W «r w w
t l» >-
h V W k
b w
V ^ to
> to to W
' W to to to
42 PRACTICAL MINING,
try rock as ore mined. In such a case, the
hand-sorting can be done in the mine, so
that a car-load as it is brought out will
contain nearly all ore or country rock.
The same can be done when the vein is
large, but the pay ore confined to a narrow
and well-defined streak.
FREE-MILLING AND REFRACTORY ORES
COMBINED.
The term ** free-milling " is used in
a commercial sense, for there is probably
no case of an absolutely free-milling ore.
The nearest approach to one with which
the writer is acquainted is the Cable Gold-
mine, near Georgetown, Montana, in which
even the iron pyrites associated with the
ore does not contain gold except in the
•
free state. More often, however, the sul-
phurets in free-milling gold rock will con-
tain gold that is not free-milling. When
they are in sufficient quantity and value,
the mill tailings are concentrated, shipped
to the nearest smelter, and sold. The con-
sideration of free-milling and refractory
silver ores combined is a subject of far
more importance. In some mines the free-
PRACTICAL MINING. 43
milling will be in excess, in others the
refractory ; often in the same mine we fi4id
a body of free-milling ore, and farther on
a body of refractory. In general we find
all gradations between the extremes, and
it is often found necessary to determine
which method will give the best commer-
cial result ; in this case also, when we find
the profit to be about the same or but
slightly in favor of the chlorination pro-
cess, the preference should be given to the
free-milling system, because it lessens the
amount of the investment. Suppose, for
example, that in a given case we find the
gross value of the ore to be $30 per ton,
and that we can save by free-milling 65
per cent and by chlorination 80 per cent.
We shall have
65 per cent of $30 = $19 50
80 ** '' " " = 24 00
— a difference of $4.50 per ton in favor
of the latter for gross production. But how
about the commercial comparison ? It is
well known by practical and observing
mill-men, whose services have included the
operating of free-milling and chlorination
44 PRACTICAL MINING.
ores, that in ordinary districts, or indeed
even when the district is well-favored, and
cheap salt and fuel can be obtained, the
difference in the cost of mixing with salt,
roasting for chlorination in either the
Stetefeldt or White and Howell furnaces,
and the repeated handling incident there-
to, will fully offset in additional cost the
extra saving by process. Consequently the
preference should be given to the free-
milling method (as is really the case in
good practice), except in cases where the
ore is becoming more refractory as depth
is attained, and all the evidence tends to
show that the ore will shortly become so
refractory as to necessitate the chlorina-
tion method. This will be treated of later.
In many cases 90 per cent may be saved
by chlorination and less than 65 per cent
by the free-milling process, the former
being preferable for commercial purposes
as well as for the greater percentage saved.
Careful investigation in each case can give
us the facts upon which to base an intel-
ligent judgment. An opinion based upon
similarity of ore, and the process used for
one kind, is not sufficient to justify us in
PRACTICAL MINING. 4$
deciding that the same process should be
applied to another. Such an opinion, «o
founded, is no more than a mere guess,
which is a dangerous mode of procedure
in small commercial investments, and much
more dangerous when the investment of
large sums is involved, as would be the
case here. A condition which has led to
temporary error is well shown by recent
experience in Butte City, Montana, where
the ore in a number of mines was free-
milling on the surface, and sometimes to
a depth of 60 to 100 feet, and then became
refractory (it must be remembered that
these terms are used commercially). The
Lexington is a noted case. For some
years prior to the sale of that valuable
property to the French company by which
it is now operated, Judge Davis of Butte,
who was then the owner, worked the ore
by the free-milling process to a depth of 50
feet or more, after which he became con-
vinced that chlorination would shortly
become necessary. The opinion was con-
firmed during the examination by the ex-
perts, pending negotiations for the sale.
No deception was used by the judge. He
46 PRACTICAL MINING,
frankly told the experts that the reason
he wished to part with a controlling inter-
est was due to this fact, for the construc-
tion of a large chlorination mill is much
easier talked of than effected, involving, as
it does, such a large outlay. This case
shows that a correct opinion cannot be
formed on superficial mining : we must go
deep enough to feel sure that the ore is
not affected by atmospheric agency. If
the examination cannot be made at suffi-
cient depth, except at a loss of too much
money and time, and the ore is found to
be free-milling as deep as we go, yet we
have strong doubts that it will remain
so as greater depth is attained, we should
provide for the contingency by construct-
ing the mill building, in which the free
process is to be used, of such dimensions
as to admit the introduction of roasters,
etc., so that we can pass to the chlorina-
tion method, if necessary, at a minimum
of expense. Prudence also would suggest
that no expensive mill of any kind should
be constructed until there is sufficient ore
in sight, the net value of which will more
than pay its cost. The practice of erecting
PRACTICAL MINING, 47
• expensive mills on an insufficient showing
cannot be too severely condemned.
In what precedes we have briefly con-
sidered the subject of mines and ores of
the precious metals and the metallurgical
operations adapted to them. It has been
shown that the process must be adapted to
the ore, instead of attempting to adapt the
ore to the process. There are hundreds of
patent and special machines and methods
submitted to the mining public, the invent-
ors of which claim to have a panacea for
all the ills resulting from base metals and
elements in the ore. The careful examiner
will reject them as he would the nostrums
of a quack, unless their value is shown by
a positive and comparative test. No pro-
cess of merit has ever been rejected : on
the contrary, any process or machine pos-
sessing superior merit to those in use will
be quickly adopted, and found in opera-
tion where needed. Many of the agents
will tell you, with all the appearance of
truth and honesty : "We have so many in
use at Aspen, Col. ; so many in Butte City,
Montana ; so many in Wood River, Idaho ;
and they are giving excellent satisfaction.
48 PRACTICAL MINING,
[The district named will be so far from
your own section that the probability is
that you have not been there.] See, here
are letters attesting the fact." Letters
and testimonials are produced, yet a visit
to the districts mentioned will, in ninety^
nine cases out of one hundred, show that
there is no such machine in use there, and
that if there ever was, it will be found on
the waste dump. Some of these agents
may themselves be deceived, or have told
their story so often that they believe in its
truth. We must always remember that
many ores are easy to concentrate, smelt^
or mill, while others are difficult. The
frauds of concentration are by far the most
numerous, and easy of perpetration ; for
which reason, as well as its great value
commercially, it demands most attention.
The agent may submit letters written by
men who were honest in the opinion ex«
pressed, but who themselves were in error.
For example: The valuable part of the
ore sought may have a specific gravity of
5, and not form slimes to any serious
extent, while the worthless part has only
a specific gravity of 2.6. Many of the
PRACTICAL MINING. 49
machines will effectively concentrate such
an ore, while signal failure would result
in the attempt to concentrate with the
same machines if the relative specific
gravities are as 4.5 to 3.7 or 4 to 3. It
must also be remembered that the parties
who sent the letters and testimonials may
have never made a comparative test, or
in fact be familiar with any other machine ;
and that as soon as they acquired the
necessary knowledge they would retract
their previous testimony. We are par-
ticular in calling attention to this matter,
because we know that these agents and
their machines have been the cause of a
large amount of money being wasted by
the mining public, and have caused fair
enterprises to fail which might other-
wise have been productive — yet the loss
is put to the debit of mine, and not of
machine account. We know of many in-
stances where the substitution of good
concentrators for poor ones turned failure
to success.
It has been showfi that the process
must be adapted to the ore. It will be seen
from what follows that both are governed
so PRACTICAL MINING.
by locality. There is no country in the
world in which the operations of mining
and the reduction of ores have been car-
ried to such a degree of perfection as in
the United States. We are justly proud
of our mining and timbering, the square
set, etc., being prepared by machinery on
the surface and lowered ready for adjust-
ment ; of our steam and compressed-air
drills, our double-cage system with double
floors for hoisting, our surface and wire
tramways, and nearly perfect mills and
smelting-works ; yet this pride, coupled
with self-sufficiency, has often led to
serious error. No people in the world are
so ready to take advantage of this pride
as the Mexicans, and Spanish-Americans
in general, usually assisted by some Ameri-
can adventurer who may deceive both par-
ties. If the engineer must be careful of
the interests of his clients in this country,
he must be doubly so when Mexican and
South American mines are under consider-
ation. It is wonderful how innocent and
simple these people can look as they say
to the American or Englishman : ** Tengo
la mina grande, pero no maquinay — (I have
PRACTICAL MINING, 5 1
a great mine, but no machinery). Our
pride is immediately touched, for how is it
possible for them to mine successfully
without machinery ? We will see. We may
be somewhat surprised that these people,
who live so close to us, should know noth-
ing of the refinements which have been in-
troduced into mining and metallurgy in this
country during the past twenty-five years.
If due weight should be attached to this
consideration, and the cause examined, it
will often be found that we have over-esti-
mated their ignorance. Too often we are
satisfied in advance that we can beat
them if they have no machinery, and are
startled when we discover (if we ever
do) that in many instances our assumption
of superiority is not warranted by the
facts ; and, unfortunately, these facts often
remain in obscurity until it is too late to
avoid severe financial loss. We will illus-
trate this by an example.
The city of Pachuca, State of Hidalgo,
Mexico, is the centre of the richest and
most extensive mineral region in that re-
pubHc. It is reached in four to five hours by
rail from the city of Mexico via the Vera
52 PRACTICAL MINING,
Cruz and Mexico Railroad to Irolo, thence
to Pachuca via the Hidalgo Narrow-gauge
Railroad. We have selected this place for
our illustration, because it is so accessible
and so important a district that we have
no fear of contradiction. We visited the
district four years ago, with letters of in-
troduction to the managers of the Real
del Monte mines and the Maravias. The
ores are treated by the patio process, and
the haciendas of the Real del Monte are
the largest in the world, the Progresso
being next. The ore is crushed dry with
Chilian mills, then removed to the patio
floor, where the salt and magistral are
added. (We should have stated that the
Chilian mills are driven by mule-power.)
Water is added until the whole mass as-
sumes the consistency of a thick paste,
then trampled by mules, guided by a peon
who sits on a mule in the centre of the
mass. A detailed description of this slow
process would be out of place here. It
can be found in Phillips' Metallurgy of
Gold and Silver, and similar text-books.
Suffice it to say, that it is very expensive,
even with the advantage of cheap labor.
PRACTICAL MINING, 53
The superintendent of the Progresso ac-
companied us in our examination of that
hacienda. Conceive the astonishment of
an American miner to see every detail of
the patio process in operation, and the
stamps of a fine modern 40-stamp mill
hung up ! In connection with the battery,
we found the pans, settlers, etc. ; in fact,
a new and complete chlorination mill.
Blank amazement would convey but a
poor idea of the manner in which we stared
at that mill, which v/e could see was not in
use. The superintendent was eying us
sarcastically. We asked why the mill was
stopped. He answered with another ques-
tion: "What do you run your mills with?*'
We are somewhat surprised, but answer:
'* Why, water or steam power, of course.'*
Where is the water? How do you produce
steam ? A light begins to dawn upon us.
We looked around, but could see no water,
except a small stream blackened and thick-
ened by the mud from the numerous patios
above. Even if clean, there was not enough
to run two fair-sized mills. This stream is
called the Pachuca River, (It must have
been named during the wet season or the
54 PRACTICAL MINING.
flood.) Could we obtain even cheap fuel?
Glancing around later, from a high hill we
found that not a stick of timber was visible.
About a mile lower down stream we found
the Pachuca River hacienda, which some
New Yorkers or Bostonians will doubtless
remember, for it cost them 50,000 good
American dollars. We found excellent
machinery, and a fine assay laboratory,
constructed, we were informed, by an
American engineer, whose business doubt-
less was to erect the buildings according
to instructions, and not to ask questions.
The purpose of this plant was to concen-
trate the tailings from the haciendas up
the stream. Let it be remembered that
the patio process is applied to ores similar
in character to chlorination ores ; that is,
dry ores, the precious metals existing in
gray copper, brittle silver, light and dark
ruby, etc. We are not aware that other
than dry Mexican ores have been worked
by patio process — certainly not at this date.
At all events, the silver ore in the Pachuca
district is exceedingly refractory, the valu-
able constituent of the ore being chiefly
brittle silver with a little gray copper, and
PRACTICAL MINING, 55
t
more rarely ruby-silver. Furthermore^
though slow and expensive, the patio
process saves very close — closer indeed
than our chlorination ; so what could
result from an attempt to concentrate
such tailings? Nothing but what actu-
ally happened. The machinery re-
mains as a monument. We have heard
much talk of the feasibility of working
over some of the old Mexican dumps by
concentration, and some reputable men
have even talked of organizing a large
company for the purpose, so that though
we depart from our general to a specific
subject, yet it merits a little attention, for
it certainly furnishes food for talk, if not
for much thought, carrying us back, as
it does, to the traditional mines of Mexico.
We will admit that the methods of mining,
reduction of ores, etc., were tedious, slow,
and expensive in the past ; but that has
nothing at all to do with the value of the
old dumps: their reduction may have cost
$60 per ton. No matter. What concerns
us is, how much did they lose, and in what
condition did they leave it? We have
. never heard it asserted, nor do we believe
56 PRACTICAL MINING,
that It has ever been proved, except in the
smelting department alone, that we save
the precious metals any closer than they
did in the past ; but we can make a still
closer limitation, and say, for the purpose
in view, free-milling does not save as
close as the old Arastra, and chlorination
no closer than the patio. The great im-
provements made in mining and metal-
lurgy have had for their object commercial
considerations, viz. : rapidity and econo-
my. We have never heard of a concen-
trator being placed after a settler in a
chlorination mill. Why, then, should it
be successful after the patio? — for it is
the tailings from this process it is proposed
to concentrate. We know of no large
dumps from any other process. There can
be but two reasons assigned : either that
others than dry ores were submitted to
that process, or that it did not work with
the same degree of closeness that it does
at the present time. Against this we must
cite the fact that ore for the patio is pul-
verized very fine, thus forming a maximum
of slimes, which militates against suc-
cessful concentration, no matter what the
PRACTICAL MINING. 5/
machine men. may say. Of course we can
only present the probabilities of success
or failure ; for in a given big dump, such as
that of the Vete Grande, near Zacatecas^
Mexico, it would be necessary to submit
it to a rigid test, first noting the surround-
ings to see if concentration is at all com-
mercially possible.
The locality of Pachuca renders the
patio process a necessity. We see, how-
ever, that it was not always customary in
Mexico to investigate until the mine was
secured — occasionally not until the mill
was added. Let us go back to the Mexi-
can **who had a good mine, but no ma-
chinery," and go through the usual routine.
The man who is seeking a mine asks;
" Was your mine ever worked ?** " Yes^
sir." " Did it pay?" " Yes, sir." " How
deep was it worked ?" " Three hundred
feet." " Why was work stopped ?" " The
water was too much for us, as we had no
pumps." " How did you work your
ore.'^" "Sold it to hacienda."
" How did they treat it there ?" " Patio."
" What did they deduct for treatment?**
" Thirty dollars per ton." "What did you
58 PRACTICAL MINING,
pay for miners?'* "Three reals [=37^
cents] per day." "Are they good men ?"
** If properly directed, yes.** " What did
you pay for common labor?** "Two
reals,** [= 25 cents]. " How wide was
your vein?'* "Six to fifteen feet.** "Was
all pay ore ?'* "About one half.** " How
much will your dump assay?** "About
thirty-four dollars per ton.*' " What will
it cost to ship it?** "Nine dollars per
ton.** If the above answers were given
correctly, the mine would certainly appear
good enough to justify the expense of a
close investigation for honest purposes,
for if the surroundings are not too adverse,
such a mine ought to pay well with the
advantage of cheap labor.
With or without an examination — better
without, perhaps — it is good enough for a
mining shark, who will simply go to the
mine and select samples of the ore, ob-
serving whether he may safely state that
the vein is as large as represented. In
what follows we shall assume a case ; but
it is selected to fit what has been carried
out so often in practice, and with the
single exception of a change of scene, will
PRACTICAL MINING, 59
fit a case which several persons of our
acquaintance may recognize. It will also
show the character of the most of the
stocks listed on the Mining Exchange,
operations in which are published, and
find their way all over the country, thus
doing incalculable damage to our second
greatest industry. What benefit the Ex-
change derives from keeping on their lists
securities known to be worthless, is diffi-
cult ^to understand. The Exchange has
the name of the Consolidated Mining and
Petroleum Exchange. Being ignorant on
these matters, we would be pleased to have
some light on the definition of the term
** mining'* from their standpoint. Does
mining mean the extraction of elements
of commercial value from the ground?
And are places where the operation ofex- *
traction is performed called mines?
When the operation ceases because there
no longer exist elements which can be pro-
fitably extracted, is the place still a mine ?
If a railroad cannot exist without rails,
how can a mine exist without ore ? Or is
a certain piece of paper, representing an
interest in a certain piece of ground which.
6o PRACTICAL MINING.
is known to contain no ore-mining, stock?
Is a transfer of these pieces of paper
to an innocent purchaser legalized under
the head of mining-stock when the seller
knows the ground to be exhausted of the
material which gave it the name of mine ?
We are becoming so seriously mixed in
our definitions, that we would be pleased
to learn from the Consolidated Exchange if
a piece of coal is still a piece of coal after
it has passed through the chemical changes
involved in its combustion ; and if the
piece of ground from which it was taken
is still a coal-mine if all the coal has been
■extracted. It may be answered that no
one can tell but that there may be valuable
ore there still. True but who can tell when
he may be standing on top of a $1000
chunk of gold not more than ten feet under
the ground ? And in this connection we
would ask if it is knowledge, or want of it,
that makes a mine. If stock quotations
are to be published, where the shares are
selling at 3, 8, or 30 cents a share, it is un-
fortunate that the piece of ground is not
stated to be exactly what it is ; namely, it
was a mine ; is not now a mine ; but, as no
PRACTICAL MINING, 6 1
one can see through the ground, no one
can say but that it may become a mine
again.
We should like to have the legality of
selling a piece of exhausted ground, under
the name of mine or mining-stock, tested in
the courts. The Mining Exchange might
become a source of great benefit to the
industry, and not a detriment, if these
worthless stocks were carefully weeded
out. This is, of course, but an opinion,
expressed, by one who knows nothing
about the inner working of the Exchange ;
but many good mining securities would be
listed that are now kept away, were it not
that the owners fear to associate their
property with so much other property
that they deem worthless. We will now
return to the mining shark. He found his
investigation satisfactory, and the assays
of the samples showed an average value of
$40 per ton ; but the average of the dump
was considerably less than stated by the
owner. But no matter about that. He
now collects samples and forwards them
to New York, accompanied by the sworn
statement of the owner as to the past
62 PRACTICAL MINING.
value of the ore shipped, the condition
of the mine when work was abandoned.
His own statement is also sent, in which
he shows how valuable such a property
would be in the United States, and that
if deemed advisable to ship five to ten
tons to show the value of the ore, he
would do so. The advantage of cheap
labor, etc., is set forth to show that the
mine can be operated cheaper in Mexico
than in the United States. Assays are
now made in New York, and the ore is
found to go much higher than stated.
Any one at all fam.iliar with mining
will see that the bait looks very temp-
ting. A few friends decide to take hold
of it, and wire Mr. A. in Mexico to se-
cure a bond on the property immediately.
Useless waste of money — they might be
assured that he already had it. He wires
back that he will do the best he can ;
follows this by a letter saying that he
must have $10,000 cash and $40,000 in six
months, to satisfy the owner ; that six
months will give ample time to pump out
the- mine and put it in paying shape ;
winding up by advising the immediate
I
PRACTICAL MINING. 63
transmission of the $10,000 to bind the
bargain. After a conference in New York
it is decided to send one of the partners
(Mr. B) with the money, and also to see
the mine before paying it. On reaching
Mexico he is met by A and together
they visit an important mining district,
where B is shown similar ore to that he
saw in New York, under treatment, and he
naturally assumes at a good round profit.
A points out the crude and imperfect
method employed in mining, the slow
and expensive method of grinding the ore
by the Chili mill ; and above all, the terrible
patio process is pointed out with mingled
feelings of pity and disgust. The mine
it is proposed to purchase is now visited.
Everything is found to be as stated ; con-
tracts are drawn up and signed, the
$10,000 paid over, and B is ready to go
home. This does not suit A at all. There
are other important districts to visit, many
historical things to see. They have made
an excellent investment, and the visitor
can write home, tell what he saw at the
mine, etc., and notify the others of the
satisfactory conclusion of the business.
64 PRACTICAL MINING.
Then B can take a week's holiday. It is
so arranged. The object of A now is to
kill just sufficient time. After spending
eight or ten days seeing the sights, A pro-
poses another visit to the mine, where he
shows the necessity for a mining pump.
After discussing the matter, B decides to
take A with him to New York. This is
exactly what A wishes. Then they reach
Vera Cruz, six weeks have elapsed from
the time of signing the papers. Four days
are consumed waiting for a steamer. On
landing in New York two months have
elapsed. B makes no note of the passage
of time ; not so with A, — he notes it care-
fully. Several conferences are now held
between all the partners, and A is em-
powered to select the pump he wishes.
He spends a week examining the machine-
shops, and finally leaves an order at some
foundry for what he wishes. He then
visits friends in Chicago, whom he says
he has not seen for some years. On his
return, he is surprised to learn that the
pump has been ready for some time. It
has just occurred to him that he must have
a machinist, and it takes him a few days
PRACTICAL MINING, 65
more to find one that will exactly suit
him. He is found, however ; and the pump
and other supplies are put on board the
steamer. Three months have elapsed from
the time of signing the contracts. The
mine is reached with the machinery in
three weeks more. Everything is now
apparently being done to hasten matters.
Barrels are filled with water to supply the
boiler ; there is not sufficient time for any
other kind of arrangement. At the end of
the fourth month the pump is in operation.
The water yields much more rapidly than
was anticipated. The shark is a little dis-
concerted for the first time. He has to
make some purchases in the city of Mexico,
and must see the owner about an extension
of time. He invites the machinist to go
along, remarking that they can finish pump-
ing at any time. He manages to waste two
weeks. They return to the mine, and find
no perceptible increase of water since they
left. At the end of the fifth month a dis-
patch is received in New York that the
mine is pumped dry, and blasting com-
menced ; asking that one of the partners
take the next steamer for Mexico, with
66 PRACTICAL MINING,
authority to draw for the money still due
on the mine. Another of the partners
(C) starts. As soon as he sees A he asks
about an extension of time, who promises
to do the best he can, but reports the next
day that it is impossible. ,A hurried trip
is made to the mine. The vein is there,
and the ore blasted is the same as before
seen ; some samples are hurriedly taken to
the city of Mexico, and assayed^ with a
result of $35 per ton. The shark has
gained his point. There is no time left
in which to have a detailed examination
and commercial tests made. We have fol-
lowed the operation of this shark step by
step as briefly as possible, for he is only
one of a class of men whose methods have
been disastrous to many, and who are a
serious drawback to the mining industry.
They have no faith in any mine, nor would
they work a moderately paying one if it
was presented to them. Good or bad^
their sole effort would be to sell it for as
much cash as possible.
There is a totally different class of men
who make it their business to seek good
property for presentation to capitalists, and
PRACTICAL MINING. 6/
render efficient service to buyer and seller
for a fair commission. We shall consider
this matter later, and follow the shark along-
in one of the usual methods. He calls C*s
attention to figures and data, showing that
in the United States with high-priced labor
large dividends are made from poorer ore*
C thinks it well to consult an engineer.
Time is short, so he immediately consults
some responsible business man, and asks
for information respecting the engineers
in the city — their qualifications, honesty^
experience, etc. Let us consider the
position in which C now finds himself.
Within a week he must decide whether
he shall pay out the sum of $40,000 or
not, which is a sufficiently delicate matter
under the most favorable circumstances ;
but in his position we would like to avoid
the responsibility. He is in a strange
country: $15,000 has been paid out —
$10,000 first payment, and $5000 expenses
and improvements. If he refuses to pay
the $40,000, this is lost. He now sees that
a trustworthy' and competent engineer
should have been engaged on the start,
for he is now dependent on the testimony
^68 PRACTICAL MINING,
of a business man as to the competency
and honesty of any engineer within reach ;
yet how should a business man know any-
thing of the qualifications of an engineer?
With respect to this we may say, that
on our visit to the city of Mexico four
years ago, we found a man posing as an
expert mining engineer and, strange as it
may appear, he had the best reputation
of any engineer in that city for compe-
tency ; yet we knew him to be discharged
less than two years previously for sleeping
on his post in a large mill in this country,
Tvhere he had charge of running the engines
on the night-shift. His competency could
not be questioned in the new capacity
which he assumed, without knowledge of
liis qualifications ; but the transformation
to an expert mining engineer in so brief a
period argues but poorly for the profes-
sion, or bears testimony to extraordinary
capacity on the part of the individual.
The fact here mentioned does not lessen
the difficulty of C ; and the chances now
are that were it not for the $15,000 already
in the mine, he would reject it unless he
were allowed sufficient time in which to
PRACTICAL MINING, 69
select a competent engineer in the United
States, send him to examine the property,
and report on its value ; but under the cir-
cumstances he must do the best he can*
He consults an engineer, — and we will
assume he is one who has more regard for
his profession than a fee, — to whom the
case is stated. The engineer calculates
the time needed to go to the mine and
return, which will probably show that he
cannot spend more than a day or two at
the property. Then he frankly says that
it would be useless for him to go, as there
is not sufficient time for an examination
upon which to base a trustworthy opinion*
He is asked what he will charge to go and
spend what time there is left. The en-
gineer's fee may be $1000 and expenses.
That settles it ; he is not needed. The
sharp is consulted, and, by his aid, one is
found who will go for $100 and expenses^
who claims that he can tell all about the
property in a day. He is sent. The last
hope to avert severe financial loss was re-
jected with the first engineer; and, when it
is too late, the buyer will learn that he was
lucky even to find such a man at all, and
70 PRACTICAL MINING,
threw his chance away when he rejected
him, even though his price had been $2500.
The report of the quack sent is corrobo-
rative as to the great value of the mine,
the remaining $40,000 is paid over, and
thus the first part of a mining transaction
is completed, on evidence that neither of
the men who furnished the money would
accept in an ordinary business transaction,
with which they are familiar, for $500.
Have we now reached the end ? Far
from it. There are the mine and the ore.
What is to be done with them ? Prudence
now, if ever, would demand the employ-
ment of a thorough and painstaking en-
gineer. Will he be employed ? Oh no ;
he is too expensive. The sharp goes to
New York with C, and a meeting of all
who are interested is called. They decide
that the patio process is too slow and ex-
pensive. A forty-stamp mill, with chlori-
dizing furnaces, pans, settlers, etc., is
agreed upon ; but now it is found that
assistance must be had, for such a mill
erected and in running order will cost
$150,000 to $200,000, and perhaps more,
unless the mine is located in a section
PRACTICAL MINING. J I
where there is good mill timber. The
reverse is most often the case in Mexico.
A stock company is now decided upon^
and it is agreed to sell only enough stock
to buy and complete the mill. The pub^
lie now take hold and buy up the stocky
assuming that such careful business men
as the promoters took every precaution to
satisfy themselves as to the value of the
enterprise. $100,000 worth of the stock
is quickly disposed of, and at a meeting
of the trustees called for the purpose it is
decided to order the mill at once, feeling
assured that the remainder of the stock
laid aside for the purpose will be quickly
sold. A mill-builder and a superintendent
are now engaged. The shark says he does
not feel competent to manage an enter-
prise of such magnitude. The stock set
aside to equip the mill is disposed of. It
is also found that the entire holding of the
shark has been sold. Questioned as to
the cause, he says that he is going away
for some years, and wishes the money to
operate with. Some of the purchasers of
stock wish a market for it, and it is de-
cided to put it on the Exchange. The
72 PRACTICAL MINING,
regular Exchange will not list it, so it goes
to the Mining Exchange at, say, $io per
share, par being $50. Many of the bold-
est operators and their friends open the
attack, and sell it short. The more pru-
dent and extensive dealer is not ready yet.
A plain-looking man might be seen buy-
ing a ticket for Mexico a few days later.
If we happened to be with the party strug-
gling along the road between the railroad
terminus and the mine with the machinery,
we might see a man coming along on a
stout mustang, who bears a strong resem-
blance to the plain man who bought a
ticket in New York nine or ten days be-
fore. As he comes up he asks the destina-
tion of the machinery, then pulls out a
map, scans it rapidly, and asks for informa-
tion of a place five or six miles from there.
A mining expert is certainly on his way
to the mine at last, and we may be assured
he is one who knows his business. Who
sent him? The directors of the newly
formed company? Oh no, it would cost
too much. Two or three weeks later, five
or six of the lesser brokers of the Exchange
are offering stock of the newly listed com-
PRACTICAL MINING, 73
pany for sale in small blocks. A very
prominent broker buys in about one quar-
ter of what they are offering, the remainder
being taken up by outsiders. The stock
gives way and falls a point or two. There
is a hurried meeting of the board of direc-
tors and some of the other stockholders.
The situation is discussed, and the con-
clusion reached that it is simply a " Bear"
raid on the stock, which they resolve to
sustain. Under their purchases the stock
advances. Larger and larger blocks are
offered and taken up, but the stock again
breaks. The public take alarm; some of
their stock is offered. Lower and lower
goes the price. All the stock held by the
public is now thrown on the market in a
lump at any price. The prudent operator
buys it in to cover his short sales. The
original promoters go to the rescue again,
and the stock is again advanced consider-
ably ; but now the prudent man begins his
attack anew. The stock breaks again, more
large blocks are offered, and the market is
further weakened. The promoters and their
friends are still buyers, and hold nearly all
the stock issued. There is a heavy short
74 PRACTICAL MINING,
•
interest, and consequently some danger of
a squeeze being given to the sellers. The
prudent operator is equal to the emergency.
He knows or learns who the principal
stockholder is, and calls him to a secret
conference, at which the plain-looking man
whom we last saw in Mexico appears.
Under a pledge of secrecy, a map of the
mine is exhibited, also a general map
showing the location of the district, etc.
The stockholder now receives the first
accurate information he has had. Integ-
rity demands that the information be given
to his associates, but the more powerful
motive of self-interest says no — not, at least,
until he has unloaded his own holding in
the concern, which is offered accordingly.
His associates continue to buy, in order to
obtain all the certificates issued. A shrewd
member figures up to see how much more
is out, and discovers that there is stock be-
ing sold and in the market, which should
not be there, unless there is treachery. In-
vestigation leads to the discovery that his
most reliable confrere is unloading. He
is furious at not being made acquainted
with the design. The temptation to beard
PRACTICAL MINING. 75
him, and show that his treachery is known,
naturally follows such righteous indigna-
tion. But stay! Should he be made aware
of this, he would unload the faster, and
thus break the market still more rapidly ;
furthermore, the other innocent associates
would then be liable to find it out and
throw their stock on the market also, thus
breaking it completely. What would be-
come of his own holding then ? Self-in-
terest prompts caution, and the necessity
of keeping his own counsel ; and it prevails.
But partner No. i is blamed that he is
compelled to hold his knowledge and his
purpose to unload from the others. His
stock is now offered first slowly, then more
rapidly, and further breaks the market.
Partner No. i is now satisfied that the in-
formation given to him has been commu-
nicated to others. All the stock he has
left is thrown upon the market in a lump,
no matter what the price. No. 2 does the
same. The end is apparent. In the mean
time, what about the mine? Shortly after
the collapse of the stock, letters are received
from the builder and the superintendent,
stating that after great hardship they had
76 PRACTICAL MINING.
reached the mine with a part of the ma-
chinery, but find it is useless to build a
mill, as there is not sufficient water in the
district, mine water included, to run even
a patio process so that the tailings may-
be carried out of the way, and that water
cannot be brought in except at great ex-
pense ; that the nearest hacienda where ore
can be sold is sixty leagues distant ; and
that the ore, though of lower grade than
supposed, is nevertheless of good average
quality for a favorable location, but will
not pay by any known process located
where it is ; and winds up by asking for in-
structions. They are told to return home,
which they do, leaving the machinery
where it is in the care of a peon. Many will
doubt that such an extreme case as this
can be reached. If so, let them ask any
one who has travelled on the Magdalena
River about the heaps of rusting machin-
ery at Calamar, San Martin de Loba, Bo-
dega Central, etc. This mine and its stock
would quickly be lost sight of, and sink
into oblivion, where it belongs — for those
who were fleeced would be ashamed of their
part of the transaction, and the public
PRACTICAL MINING. TJ
certainly would not attempt to resurrect
it ; but it is on the Mining Exchange, and
hawked around at five or six cents per share ;
these quotations are marked up, and printed
in the newspapers at these figures — an-
other blow at the mining industry, which
is but a cipher in the catalogue of blows
dealt in this and other ways ; and yet the
industry has forged ahead with astonish-
ing rapidity, under the leadership of men
who will claim our attention later, until it
has reached the distinction of being the.
second great industry of the republic.
Who was responsible for the tissue of
error in the example just shown? Want
of men qualified to show that, at the pres-
ent time, it could not be made a success?
It could not be this, for we have the most
capable engineers of any country in the
world. The mining shark? No: he sim-
ply acted the part assigned to him by na-
ture, and might not really know but that the
•mine would pay; lacking faith in all mines
he would naturally sell in any event. A
few of the innocent purchasers of stock
may ask the promoters who was to blame.
'* Oh, nobody. We are all heavy losers, and
78 PRACTICAL MINING,
it serves us right for going into a mining
enterprise/' is the reply.
The entire operation has been outlined,
so that it will not be difficult to fix the
blame ;' but the mine must bear it, for
whether a promoter makes or loses money
by such transactions, he is sure to assign
every failure to the special mine ; he
thinks, perhaps — and there is not a doubt
in our mind that he is right — the mining
industry can bear it better than he can.
We have given but two examples of local-
ity governing mines and processes, but I
think they are sufficient. Many examples
can be found in the United States. We
may be working in a district where there
is a sufficient amount of wet ore to smelt
the dry ore, in which case a chlorination
mill would not be erected for the latter ;
and indeed the dry ore might not be made
to pay with such a mill, when it would do
so by smelting if we have the wet ore to
mix with it. From the prices and per-
centages saved, previously quoted, this can
be readily seen, and does not need an ex-
ample to illustrate it. This work is but
a brief culling from personal experience in
PRACTICAL MINING. 79
the field. It is not the purpose of the
writer to explain to the experienced engi-
neer what his duty to his client should be^
for many of them have passed through the
same experience as we have attempted
here to describe ; but we think it covers
part of the ground of inquiry which should
be made by every young man who designs
making mining and metallurgy of the
precious metals a study for his future pro-
fession. Nor is it the purpose to convey
knowledge of specific operations in the de-
partments of mining and metallurgy, which
can be found in standard works ; but rather
to point out some of the difficulties to be
met with in the application of the knowl-
edge when acquired, and under what con-
ditions the application may be attempted
with some degree of safety.
The special object, however, is to show
to the capitalist something of an engineer's
duty, and seek his aid in an effort which
should be made for the purification of an
important profession, and which will have
at the same time a strong tendency to
check some of the fearful waste of money
by bogus mines which has been going on
80 PRACTICAL MINING,
for the past twenty-five or thirty years
Without the aid of the capitalist the en-
gineer can do nothing. The capitalist
may or may not employ a competent
man ; for how is he to tell, when there is
*
no law, except conscience, to prevent any
one from calling himself an engineer of
mines, and signing his name as such ? And
yet a careful consideration of the fore-
going will show the capitalist that every
person may not be intrusted with the
performance of the duties described. The
chances of error are great enough, with-
out adding the burden of incompetency.
** But how will you detect incompetency?"
is a question that will be asked when any
one may claim to be an engineer of mines,
and assert that he is a master in his pro-
fession. Certificates of competency are de-
manded of persons who seek to fill posi-
tions far subordinate in importance to that
of a mining engineer, for even a managing
engineer is under a heavy responsibility
for the preservation of life and property.
Why not demand from him a certificate
of competency, signed by a competent
board of examiners, some member of which
PRACTICAL MINING, 8 1
will keep a record of easily avoidable errors
committed by those to whom certificates
are issued, and placed against the name of
the person by whom committed, a suffi-
cient number of which will involve a for-
feiture of his certificate. This may not
eradicate the existing evils, but it will ma-
terially assist in doing so. Competency
in the profession of a consulting engineer
especially requires intelligence and a broad
technical education, coupled with practical
experience in varied fields, second to no
profession in the world. In law and medi-
cine some protection is afforded by statute.
A man must be a graduate from some law
or medical institution, or pass a rigid ex-
amination, before being permitted to prac-
tise under protection of law. But a grad-
uate of the School of Mines, Columbia
College (the leading institution of its kind
in the world), who receives a degree of
E.M. authorized by the State of New York^
must go into the field and compete with
any man who sees fit to sign himself an
E.M. and whose chief qualification, in
many cases, is that he has spent eight or
ten years in one or more mining camps.
82 PRACTICAL MINING.
His great boast is that he has this experi-
ence, but he seldom tells in what capacity.
We do not mean by this that a course in
college is necessary, for we believe in self-
made engineers as much as we do in self
made men. Some of the best engineers we
ever knew were self-taught : but we never
knew them to ascribe their knowledge to
the single fact that they spent eight or ten
years in a mining camp. Rigid as are the
examinations at the School of Mines men-
tioned, yet the professors will frankly ad-
mit that their ablest students have simply
the preparatory education necessary for
their future development in the field of
labor.
A complete exposure of all the evils
which retard the development of the min-
ing industry, and of the extensive frauds
perpetrated, would fill a volume ; so in what
follows we will confine ourself to a few
of them. Any industry can suffer only
by a failure to yield an adequate commer-
cial profit on the capital employed in its
prosecution. As applied to mining, the
causes of this failure are in individual cases
many. We say individual cases, for we do
PRACTICAL MINING, 83
not think any reading man will, in view of
the magnificent results achieved by com-
paratively few men, who employed their
money intelligently and under the manage-
ment of skilful engineers, say that mining
as an industry is a failure. This success
has been secured by the employment of
less than one fourth of the total amount
subscribed in the United States for mining
purposes. The men who supplied this
one fourth merit the gratitude of all who
take an interest in the industry, especially
of consulting and managing engineers, for
the intelligence and care exhibited in
their selection of property and of the men
whom they employed in its management.
Among these men we may with propriety
mention some whose names have only to
be heard in any mining community in the
United States to give confidence and
strength to a mining enterprise in which
they may be connected. The great for-
tunes accumulated by the men, whose
names we are about to mention, resulted
from their prudence and complete mas-
tery of a complex industry, and not from
a single stroke of luck — as was the case
^4 PRACTICAL MINING.
with the men who became enormously
wealthy from the Bonanza Mines of the
Comstock Lode. Personally we do not
Tcnow any of the gentlemen whose names
are about to be mentioned. We know
them only by the results they have
achieved, which are matters of history ;
and it is from this standpoint alone that
I take the liberty of using their names.
Haggin & Tevis, with whom George
Hearst has been associated, have achieved
success in nearly all the various depart-
ments of mining heretofore mentioned.
In the Black Hills of Dakota they give
support to the majority of the people who
populate the cities of Deadwood, Lead,
and Central — in all, 12,000 to 15,000 souls,
with their Homestake, Father De Smet,
Deadwood-Terra, Giant, Old Abe, etc., free-
milling gold mines; at Park City, Utah,
3000 to 4000, with their Ontario Mine and
chlorination mill ; at Butte City, Montana,
2000 to 3000, with the Anaconda and
St. Lawrence copper-mines, the smelting-
works of which, situated in the Deer
Lodge Valley, support the city of Ana-
conda, with its 5000 to 6000 souls. I
PRACTICAL MINING, 85
might mention other mines and works
controlled by these men. The great mills
in the Black Hills, Dakota ; Parley's Park,
Utah ; and enormous smelting-works in
the Deer Lodge, are the most enduring
and valuable monuments which will be as-
sociated with the names of these men as
the stanch and skilful supporters of a
great industry. To what is their phe-
nomenal success due? Rigid prelimin-
ary investigation by competent men ; the
selection of the fittest metallurgical pro-
cess for each mine ; the selection of capa-
ble men as managers, whom they bind to
themselves by the closest business ties;
mutual good faith, the payment to their
chief employees of liberal salaries and a
part interest in the enterprises to which it
is their duty to give thought and energy ;
and finally, unusual liberality to all their
employees, which adds to their sense of
duty in rendering faithful service.
It must not be supposed from the above
that all the mining enterprises of these
gentlemen are successful ; but in the man-
ner mentioned, their failures are reduced
to a minimum. When they do make a
86 PRACTICAL MINING.
loss, it is not blazoned on the streets or in
the Exchange. They never say, " It serves
us right for engaging in a mining enter-
prise." Their aim is to make their success
exceed their failures as much as possi-
ble ; and with what success, is seen above.
Some of the other men who have rendered
great and enduring services to the industry
are Prof. Hill, of the Argo Works ; J. B.
Grant, of the Omaha and Grant Smelting
Works ; Messrs. Billing & Eilers, Gilmer &
Saulsbury, and the Walker Bros., of Salt
Lake City, Utah. These are chief among
the men who formed the bulwark to the
mining industry, which has proved im-
penetrable to the attacks of ignorance, in-
competency, jobbery, and fraud.
It is our belief that fully three fourths of
the money subscribed for mining purposes
is not applied to it, but is paid out in
heavy commissions, excessive purchase-
price for property and machinery known
to be worthless or of doubtful value, ex-
cessive purchase-price for property of
known value, etc. Each mine is debited
with the total cash paid out, no matter how
much of it is pocketed by the middlemen
PRACTICAL MINING. 8/
and promoters. We shall briefly mention
the chief causes of loss in honest and in-
telligent mining. It will be seen by the
preceding description of ores that they
are varied in character and quality, even in
the same mine or vein. A mine may pay
to a certain depth, and then, by a change
in either the character or quality of the
ore, fail. A good example is furnished by
the Penobscot Mine at Vestal, Montana.
It paid very handsomely the discoverer
and first owner, Mr. Vestal, who worked
one shaft to a depth of i6o feet, and
another 750 feet, distant from the first
100 feet. Short levels were also opened
at 60 and 100 feet, and the average
samples taken from all of them was two
ounces free-milling gold ore. In this
shape it was purchased at a high price.
An excellent mill was erected about a
mile distant, and a good tramway connec-
tion between mine and mill made. Before
a depth of 200 feet was reached, and the
levels extended 50 feet in either direction,
the ore became commercially worthless.
It would not pay the cost of mining and
milling. This would convey the idea that
88 PRACTICAL MINING.
the mine was salted before it was sold.
It was not so, however; for it was origi-
nally examined by a capable and pains-
taking engineer, at which time the ore was
yielding the amount mentioned by the
Arastra. When the writer examined and
condemned it, the shaft (main one) was
down 300 feet, and the loo-foot drift ex-
tended until it connected with the other
-shaft. There was nothing in the mine at
that time which would pay, so that it
only represented an expensive prospect ;
but who could foresee this when it was
examined by the first engineer? Who
could condemn it at that time? Many of
the men who worked in the mine believe
that there are good chimneys of ore in it
still. Less than five miles distant we now
find the town of Marysville. Nine years
ago there was nothing on its site but a
rude little log-cabin, inhabited by a man
whom people called Crazy Tommy Cruse.
We will see that there was method in his
madness. He was then engaged in driv-
ing a tunnel on the side of a very steep
hill adjacent to his cabin, and was follow-
ing up a streak of copper-stained quartz
PRACTICAL MINING 89
one to three inches in thickness. With
indomitable pluck and perseverance he
worked alone, driving his little tunnel for-
ward for two to three years, at the end of
which he was rewarded with the famous
Drum Lummon vein, twelve to forty feet in
width, now the property of the Montana
Mining Co., Limited, of London. These
two instances (the Penobscot and Drum
Lummon) are mining accidents, and very
exceptional. Nine years ago, who would
have condemned the former and recom-
mended the latter? Yet had it been done,
the fortunate man would have been given
credit for great wisdom. We have never
seen two other such extreme cases as those
here mentioned — the one making such a
remarkably good showing, and the other so
extremely poor ; yet the conditions be-
came entirely reversed in a short time.
The engineer may be called upon to ex-
amine a prospect, and find it good as such.
It now becomes necessary to distinguish
between professional duty and the desire
to take a risk for ourselves, with, perhaps,
though not often, one or two friends. We
may take a chance on a prospect, if we
90 PRACTICAL MINING.
wish ; but it is too slender a thread upon
which to hang professional reputation by
recommending it to the public. A vexed
question may now be asked, What is the
line of demarcation between a prospect
and a mine ? Personally, we will answer
that we would decide as much by the vein
as by the development. Its magnitude
and character are important considera-
tions. Generally, a piece of property passes
from a prospect to a mine when, in the
estimation of the person making the ex-
amination, sufficient work has been done
to show that the chances are largely in
favor of permanency in the vein.
Each person will define his own limits,
so that the line of demarcation is far from
clearly drawn ; for what one person may
consider a prospect may be pronounced a
mine by another.
The ore may be free-milling to a certain
depth, and pay until the increased expense
of deep-mining or change to a more refrac-
tory ore would entail loss. These are
some of the causes of unavoidable loss and
uncertainty : surely enough of themselves,
without the addition of jobbery and fraud,
PRACTICAL MINING, 9 1
or the necessity of paying large dividends
on a sum representing, very often, ten
times the actual cost of the enterprise.
The capitalist is sometimes a serious
bar to success. This may seem a strange
statement when it is considered that with-
out the necessary capital we are rendered
helpless ; nevertheless both statements are
true. It may be asked. In what sense is
he a drawback ? Even though he should
lose his own money and that of his friends,
how does it hurt mining? Money repre-
sents accumulated labor, or rather its
value. If all the labor in the United
States was non-productive, we should have
a poor country. The maximum of pros-
perity is reached when it is all made as
productive as possible. The loss of money,
therefore, being a loss of labor, is injurious,
especially to the industry in which it was
sustained, because it is a debit against it ;
whereas, if intelligently and prudently
employed, it might be productive, and the
amount be found on the credit side. Does
any one suppose that the million or more
wasted at Silver Cliff on the mines hereto-
fore mentioned, and others, is no detriment
92 PRACTICAL MINING.
to the mining industry? Ask any man
who sustained part of that loss to invest
in a legitimate mining enterprise, and the
chances are that he would open his safe,
pull out a bundle of Plata Verde, Game
Ridge, or other worthless stock, and offer
it to you for sale. You reply that you do
not want it, as it is worthless. "Very
well," he says, " I have enough of such
stuff.'* (We simply mention what we know
has happened many times.) By this it is
seen that the industry instead of the in-
capacity or carelessness of those who
promote the enterprise is charged with
the blame.
What the mining industry needs is a
thorough knowledge of its requirements,
such as that exhibited by the men whose
names have been mentioned. Many capi-
talists think that mining is easy — that it is
only necessary to dig out the ore and sell
it ; yet these same men will, in their own
business, watch every leakage carefully.
Tell the merchant, banker, or broker, that
to be successful in mining requires as much
knowledge and prudence as his own
business, and he will eye you in a man-
PRACTICAL MINING, 93
ner indicating the existence of insane hos-
pitals. Many of them have bought min-
ing interests for the purpose of making an
opening for a friend or relative whom they
would not trust with their own business,
and whom they send to take charge of a
business with the requirements and de-
tails of which he is entirely ignorant,
and so must depend on the faithfulness of
men whom they employ. He must ask
somebody when a miner is doing a day's
work, if the blacksmith sharpens his drills
properly, if the carpenter is framing his
timbers properly, and if a sufficient
amount of timbering is being done for
the protection of life and safety to capital.
It would seem that brief reflection would
show them that success could not be
expected under such management ; yet
when failure comes, as it must, they do
not blame themselves or their managers :
no, they simply shrug their shoulders, and
say, " I took a mining flyer and lost ;** and
the friends who put in their money will
tell you, " I put in some money with my
friend in the Mine. He sent his
cousin out to manage it, so that every-
94 PRACTICAL MINING,
thing would be level ; but it failed, and I
will not have anything to do with mining
again." We are well aware that such flyers
as these are not confined to mining alone ;
that they are taken in railroad stocks, oil
certificates, futures in grain, etc.; and that^
though successful at times, the aggregate
is a much heavier loss than in mining*
These losses, however, are never men-
tioned outside of a select few. People
are supposed to know something of these
matters, and a confession of ignorance and
loss with respect to them would hardly be
wise ; but in mining it is different.
The operations of the industry are con-
fined to the mountain regions, and are
found exceedingly complicated when
knowledge with respect to them is sought;
therefore the greater necessity for trained
servants, and not men who never saw a mine
or mill until they assumed charge. Better
start in ordinary commercial business a
man who knows neither the wholesale nor
retail prices of the goods in which he is to
deal, or send a plough for repairs to a har-
ness-shop or a harness to the blacksmith-
shop. The loss, at all events, will be less.
PRACTICAL MINING. 95
One of the most serious evils to mining
is the practice of presenting mines to the
public at enormous prices. Often an en-
gineer is compelled to condemn a mine
because of the price at which it is presented.
Many good prospects remain undeveloped
for the same reason. It is the favorite
field of the mining shark, and it is here
where his fangs sink deepest. Every ex-
tensive mining camp is infested with these
men ; nor are they confined to mining dis-
tricts alone, but may be found in all sec-
tions, especially in large business and
speculative centres.
Their methods are various, but we shall
confine ourself to a few of the most com-
mon, but at the same time most effective.
The railroad station, which is the outfitting
point for the camp, is watched for the
arrival of strangers, who are followed to
the hotel ; their names are learned from
the register, and then they are shadowed.
No detective in the country has a keener
scent than the mining shark. If you seek
mines, he will quickly discover that fact,
and also the special one which is the
object of your mission. His plans are
96 PRACTICAL MINING.
quickly formed. The mine to be exam-
ined may be bonded to another shark, or
to a man who honestly seeks to promote
the joint interests of owner, buyer, and
himself. Shark No. i may know the
owner, and the person to whom the mine
is bonded. If not, he will quickly find
them out. His next step is to make the
acquaintance of the stranger, with whom
he spends as much time as possible, dis-
cussing the interests of the camp, most
prominent mines, mills, etc., and requests
the pleasure of meeting him at his house
that evening to meet one or two of the
superintendents. His next move is to see
the owner of the property, who may have
seen him with the stranger. He tells him
confidentially that he knows all about the
negotiation going on, and that he can aid
him very materially, as he knows the ex-
aminer well ; that they have mutual ac-
quaintances in New York, etc. ; and that
he is willing to use his influence with him^
if it is made an object. The owner tells
him it is bonded to shark No. 2. No. i
says : ** Tell me exactly how much you are f o
get, and it will help matters.** The price to
PRACTICAL MINING. 9/
No. 2 is $16,000. No. I is thoughtful for
a moment, then says : " Well, I don't think
he can get much more than that. Now, if I
make this thing go through, you can give
me $4000.*' It is so arranged. He next
sees No. 2 ; the same story is told about
his intimacy with the stranger, also that
he can defeat the sale if he wishes : then
he asks No. 2 what his price is. No. 2 tells
him that his price to his friend, shark No. 3^
in New York, will probably be $30,000.
No. I now says : ^^ I'll tell you what we will
do : you ask $36,000, give me $8000, and
we will put this thing through." The pro-
posal is accepted. The shark at the New
York end is notified that the bed-rock fig-
ure is $36,000, but that in order to make it
mutually interesting, No. 3 should ask
$50,000, the balance of $14,000 to be divid-
ed as follows: $4000 to No. 2 and $10,000 to
No. 3. The latter now goes to his New
York friend, tells him the bed-rock figure is
$50,000, and values his own time and ser-
vices at $5000, making $55,000. This man
adds $10,000 for himself, and at last it
reaches the real party who may desire to pur-
chase, or a prominent promoter, at $65,000,
98 PRACTICAL MINING.
Jf to the latter, the property is intended
for the public. The property may be ac-
cepted at $65,000, and a company organ-
ized. The cash value of all the stock will
be placed at what has been a favorite figure,
$400,000, 50 per cent of which will be
offered for sale, to pay for a supposed re-
mainder due on the property, and a work-
ing capital of $50,000. There will thus be
$200,000 — ($65,000 + $50,000) = $85,000
more to be divided. All of this grows out
of an actual $12,000 purchase ; and we may
say here, without the least fear of contra-
diction, that the case here assumed is not
overdrawn. Let us suppose that it was
presented to a capitalist, who wished to buy
the property on its merits, at $65,000.
The engineer has been sent, made his ex-
amination, and returns. Nine times out
of ten, he will condemn the property at any
price ; but he may have found a good pros-
pect, and so states. Asked if it is worth
$65,000, he says no ; that of course he can-
not say to what value it might develop.
It might do to pay $10,000 for a 5 1 per cent
interest, the money to be expended in de-
veloping the property, with the right to
PRACTICAL MINING. 99
withdraw any money that might be left
over, whenever prudence would suggest
abandoning the property, or he might
recommend its purchase at $12,000 to
$15,000. If the capitalist really wants the
mine, he must now commence negotiations
directly with the owner. But if the prop-
erty was really bonded to shark No. 2, he
will not resign it without being well paid,,
and thus the negotiation be defeated. The
practice of giving long bonds on property
to these sharks, who only wish to speculate
on the time given them, is to be regretted ;
yet it is very prevalent in large and good
mining districts that attract the notice of
capitalists. An engineer is often wearied
with these people, and, if he permits it,,
much of his time will be wasted. It may
be asked if they do not attempt to bribe
the engineer : possibly so, if he gave the
slightest encouragement, but no engineer
who merits the name would do so. Some
people may court such an offer of bribery
in order to condemn a mine. This is
mistaken policy, and not to be enter-
tained by any true engineer ; for the
rascality of the owner, or whoever the
-■ J
J J ^
lOO PRACTICAL MINING,
seller may be, does not detract one iota
from the mine itself. If the opinion of the
seller, or his word, has anything to do with
the value of the property, there would be
no use for an examiner. The Double-
decker Mine of Leadville was sold on the
value of salted samples, yet was a very
valuable property. It has been shown that
the commercial value of a mine depends
upon the character of the ore as well as its
intrinsic value; and to those who know little
of mining, this is by no means apparent :
consequently, a very common mode of pro-
cedure on the part of the shark is to say :
*' I have a 6-foot vein of ore that will run
$14 per ton. Such and such mines are
paying $25,000 per month on $10 ore.
Assay certificates are produced to show
this, and samples submitted for positive
proof. Asked why he does not work the
mine, his excuse will be want of capital.
Another common method of deception
is to use the past history of the mine and
the production to show its present value.
The operations performed in New York
with Leadville mines will doubtless recall
this. We have often been called upon
PRACTICAL MINING, lOI
to 'examine a mine from which the ore
was practically exhausted. It was shown
by smelters* certificates that the mines did
pay ; but we find all the available ore ex-
tracted, and suggest that the mine is ex-
hausted. " Oh, no,'* is the reply ; " there
was not ore enough taken out : on further
development you will encounter the same
ore-body.** No one can see through the
rock, and say whether or not such is the
case ; but its past history is no advantage :
on the contrary, it is quite a serious disad-
vantage ; for at best it is but a poor and
expensive prospect, and developing, or
rather seeking for more ore, in an old mine
is much more expensive than in a new
prospect. The very history of which
advantage is sought to be taken is un-
favorable. When applied in a general
sense, for mining history shows that the
extraction of five tons of ore will exhaust
some mines, while 100,000 tons would
not exhaust others. The richest lot of
free-gold specimens we ever saw were ex-
hibited to us by the cashier, Mr. Halley,
of the bank at Rapid City, Dakota, about
sev en years ago. They were from the Ben
I02 PRACTICAL MINING,
gal Tiger Mine, which was much talked
of there at that time. We asked him if he
went to see it, and how much there was
of such ore. He showed us a cigar-box
about half full of the specimens, and said :
"** Yes, I went to see it, and bought these —
all I could see there." He was right : sub-
sequent work proved that, to all commer-
cial intents and purposes, he had the mine
in the cigar-box. A very applicable remark
is credited to a Wall Street magnate. He
was asked to buy one of the most famous
producing mines of Leadville. Smelting
returns were shown from the Grant, Bur-
dell Witherell, and Billing & Eilers smelt-
ing-works. The ore-books were shown, to
prove that the ore extracted yielded six
millions in less than four years. The
magnate quietly replied that he would buy
the mine if so much had not been taken
out of it. When a mining enterprise of
magnitude is to be investigated, instead
of asking the engineer to do it for less
than his usual fee, it would be much
safer to ask for additional labor devoted
to the examination. The soundness of
any judgment is to be estimated by the
PRACTICAL MINING, IO3
amount of intelligence and care which pro-
duced it. In mining matters specific
knowledge must be added. Covering as
it does a wide field of inquiry, an en-
gineer's efficiency should be estimated by
the amount of his intelligence, prudence,
and technical knowledge.
The capable engineer must remember
that it is incumbent upon him to keep
pace with his profession, and if possible be
himself one of those who make the advanc-
ing strides. Past and present knowledge
accumulated and published in standard
works is not sufficient for the progressive
engineer. The study of it is most valu-
able in showing the progressive strides of
a great industry. Improvement is the
order of the day, and he who does not
keep pace with it will fall behind in the
race. To condemn a fine property for
want of knowledge, is no less an error than
the recommendation of a poor one. We
must never fear unavoidable error imposed
by the conditions of nature. No one can
know how soon a mine will be exhausted,
when rich chimneys of ore may be en-
104 PRACTICAL MINING,
countered, or how soon a vein may widen.
The examiner has nothing to do with these
matters. He is not employed to indulge
his imagination, but to determine cold
business facts as they exist, and whether
or not there are known and improved
methods that will certainly alter these facts
for the better. In what has preceded, the
term ore has been used in its customary
sense. So applied, it means vein-filling, for
in every mining camp the expression :
Will this or that ore pay ? is used. The cor-
rect meaning of the word ore is : A sub-
stance from which metals or their com-
pounds may be extracted with profit. In
this sense we see that what were not ores
twenty or twenty-five years ago are so
now ; that what are not ores to-day may*
be so four or five years hence, by reason
of improved methods, cheaper labor, etc.;
and also, what is not an ore to one person
at the present day may be so to another,
because of his knowledge of superior
methods or better business management.
Hence the absolute necessity for an en-
gineer to keep pace with the rapid pro-
FRACriCAL xMINING. I05
gress of the times. The present bent of
improvement is in the direction of lixivia-
tion, which has for its object the extrac-
tion of the most valuable ingredients by
the use of a solvent, the worthless part
being unaffected by it. If the metal,
or metals, which we seek are so chemi-
cally combined in the ore that they are
not soluble, then they are submitted to a
process that* will render them so, and the
solvent then applied. Such are the subsidi-
ary processes of Augustine & Ziesvogel,
already mentioned. The usual solvents
used in lixiviation are water, salt, and hy-
posulphite solutions. Lixiviation is by no
means new ; but we doubt if the appHca-
tion of solvents for cheapening metallurgi-
cal operations has been sufficiently inves-
tigated. It is evident, however, that
though lixiviation may be used success-
fully in one district, it may fail in another.
In lixiviation by salt (brine solution), or
by the Von Potiva method with hyposul-
phite of soda, these materials must not be
too expensive to purchase or produce.
In the preparation of the foregoing, we
I06 PRACTICAL MINING.
have not consulted a single text-book,
and have had no regard for fear or favor
(perhaps too little). Imperfect as we
know it to be, it is nevertheless based
upon the stern facts taught by an exten-
sive field practice.
1
LIST OF WORKS
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BOWIE, AUG. J., Jun., M. E. A Prac-
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California. With Description of the Use
and Construction of Ditches, Flumes.
Wrought-iron Pipes and Dams; Flow of
Water on Heavy Grades, and its Appli-
cability, under High Pressure, to Min-
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JANNETTAZ, EDWARD. A Guide
to the Determination of Rocks: being an
Introduction to Lithology. Translated
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12mo, cloth 1.50
RANDALL, P. M. <^aarti Operator's
Handbook. New edition, revised and en-
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VAN WAGENEN, T. F. Manual of
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FOYE, J. C, A.M., Ph.D. Hand-book
of Mineralogy. Determination, Descrip-
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LOCK, C. G. WARNFORD. Prac-
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PHILLIPS, J. ARTHUR, F.JLS., etc.
Elements of Metallurgy. A Practical
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GALLON, J. Lectures on Mininj^, de-
livered at the School of Mines, Paris 3
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KUSTEL, G. Roastinj^ of Gold and
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BROWN, WALTER LEE. Manual of
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ANDERSON, J. W. The Prospector's
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tion, revised and enlarged. 12mo, cloth. . 1.50
EISSLER, M. The MetaUurgy of
Gold. A Practical Treatise on the Metal-
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Second edition, enlarged. Illustrated.
12mo, cloth 3.50
EISSLER, M. The Metallurj^ of
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MERIVALE, JOHN HERMAN, A.M.
Notes and Formulae for Mining Students.
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DA VIES, D. C, F.G.S. A Treatise on
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