Water purification plants and their operation

Survival, Water, Medical Field Manuals

Military Manuals

Stein, Milton F. (Milton Frederick), 1885

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WATER PURIFICATION 
PLANTS 

AND 

THEIR OPERATION 



BV 

MILTON F. STEIN 

Mem. Am. Soc. d) E. 



SECOND EDITION 



NEW YORK 

JOHN WILEY & SONS, Inc. 

London: CHAPMAN & HALL, Limited 
1919 



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Copyright, 1915, 1910, by 
MILTON F. STEIN 











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Publishers Printing Coikpany 
207-217 West Twenty-fifth Street. New York 



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PREFACE 
TO THE SECOND EDITION 

The second edition has been made necessary because of the 
advance and changes which have occurred in the technique of 
water bacteriology since the book was first published, because of 
the somewhat dififerent viewpoint as to interpretation of bac- 
teriological tests now held, and in order to incorporate into the 
instructions for the bacteriological tests certain new details and 
explanations which it is hoped will lead to better results from 
these tests in the hands of filtration plant operators. 

With these ends in view Chapter IV and parts of Chapter V 
have been entirely rewritten. It is difficult to adequately^ cover 
the interpretation of tests in a limited space and in such a 
manner as to be available for non-technical men. The treat- 
ment may seem somewhat arbitrary, but it is believed that care- 
ful reading of the articles on interpretation will convince the 
trained bacteriologist that they are basically soimd and err on 
the side of safety. 



419564 



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PREFACE 

In this book it has been the primary object of the writer to give 
instructions for the operation of water-purification plants as 
simply and concisely as is consistent with reasonable complete- 
ness. In general, it has been the endeavor to treat the subject 
with special regard to the requirements of the non-technical 
operator of small plants, but certain portions have been treated 
more elaborately, experience seeming to show that graduate 
chemists have some difficulty in grasping certain phases of the 
work on first assimiing charge of a purification plant. This seems 
to be especially true as regards the relation of the laboratory 
work to that of actual operation, the tendency being to neglect the 
latter and lay xmdue stress on the former. For the benefit of the 
non-technical operator it has been attempted to include in one 
book all information and data required in the operation of the 
plant, such as instructions for preparing standard solutions, mak- 
ing bacterial and chemical tests of the water, handling coagulants', 
washing filters, keeping records, etc. For his further aid, charts 
embracing the computations necessary in determining the amoxmts 
of coagulants to be used have been added. 

To make the book more readable to those not intimately con- 
nected with water-purification plants, a chapter has been added 
giving detailed descriptions of the various types of plants and their 
component parts, together with numerous examples. A chapter 
on the natural chemistry of water has also been added, showing 
the derivation of its chemical constituents from the geological 
formations with which it comes in contact. 

The writer recognizes that the treatment of water is a very 
subtle and uncertain branch of applied chemistry, in which every 
rule has nmnerous exceptions, and begs to be excused for the 
rather arbitrary handling of some parts of the subject made 
necessary to maintain simplicity and clearness to the non-technical 
reader. For the same reason the products of chemical reactions 
have been given as definite salts formed, instead of in the more 
scientific ionic form. 

In a book of this kind it is necessary to draw upon many 

V 



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Vi PREFACE 

sources of information, and if the writer has failed to properly 
acknowledge such source in any case, the omission has been in- 
advertent. Special acknowledgment is due the United States 
Geological Survey, from whose reports were obtained considerable 
data for use in Chapter I, to The Engineering Record, to the 
Transactions of the American Society of Civil Engineers, and to 
the publications of the American Public Health Association. 



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CONTENTS 

CHAPTER I 

PAGE 

Water and Its Impurities 1 

Common Constituents in Water 1 

Suspended Matter 3 

Acquisition of Chemical Constituents 4 

Hardness 6 

Gases contained in Water 8 

I Mine Drainage 10 

j Sewage Pollution 12 

t Bacteria 13 

{ Typical Streams .15 

CHAPTER II 

Ttpes of Purification Plants 19 

Objects of Water Purification 19 

Various Processes Used 21 

Coagulation and Sedimentation 21 

Slow Sand Filtration 22 

Rate of Flow and Loss of Head 25 

Theory of Filtration 26 

Raking Filters 28 

Scraping Filters 28 

Mechanical Filtration .31 

Settling Basins 33 

Coagulating Apparatus .34 

Filter Details 39 

Washing Filters 46 

Water Softening 51 

Iron Removal 51 

Slow Sand Filtration Plant at Washington, D.C 51 

Torresdale Filters at Philadelphia, Pa 58 

Mechanical Filtration Plant at Minneapolis, Minn. 62 

Mechanical Filter Plant at Wilkinsburg, Pa 71 

Filtration and Softening Plant at Columbus, Ohio 74 

Iron Removal Plant at Iowa City, Iowa ........ 90 

CHAPTER III 

Physical and Chemical Tests 93 

Tests Required 93 

vii 



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Viii CONTENTS 

Physical and Chemical Tests — (CorUintied) page 

Apparatus 94 

General Instructions 96 

Taste and Odor 100 

Turbidity 101 

Color 103 

Alkalinity 104 

Free Carbonic Acid 106 

Examples of Tests 108 

Alkalimetry and Indicators . 109 

Iron 113 

Free Aluminum or Iron Sulphate 115 

Excess of Hypochlorite of Lime 116 

CHAPTER IV 

Bacteriological Testing of Water 117 

Laboratory 118 

Schedules for Bacterial Tests 118 

Apparatus and Equipment 121 

Hot Air Sterilizer 123 

Autoclave 125 

Arnold SterUizer 126 

Incubators 126 

Cleaning Apparatus 129 

Preparing Apparatus * 129 

Preparing Media 13Q 

Testing Media 135 

Collecting Samples 135 

Plating 136 

Incubation 139 

Counting 139 

Fermentation Tests 140 

Control Tests 141 

Boiling Out Old Cultures 141 

CHAPTER V 

Interpretation of Tests 142 

Taste and Odor 142 

Turbidity 143 

Color 143 

Alkalinity 144 

Acidity 146 

Free Carbonic Acid 146 

Iron ^ 147 

Free Alum 149 

Free Ferrous Sulphate 150 

bacteria 150 



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CONTENTS IX 
CHAPTER VI 

PAGE 

Coagulation and Sterilization 154 

Description of the Process 154 

Theory of Coagulation %• . • . 155 

Aluminum Sulphate , . 156 

Lime 162 

Hydrated Lime 164 

Soda Ash 166 

Ferrous Sulphate 168 

Natural Coagulation 174 

Introduction of Coagulants 175 

Comparison of Costs 176 

Sterilization 176 

Hypochlorite of Lime 177 

Liquid Chlorine 182 

Sodium Hypochlorite 183 

Ultra-violet Rays 186 

Copper Sulphate 186 

Ozone 188 

Automatic Regulation of Coagulants 188 

CHAPTER VII 

Water Softening 192 

Hardening Constituents 193 

Reactions of Water Softening 195 

Special Tests in Water Softening 196 

Total Magnesium 196 

Incrustants 197 

Treatment . 197 

Introduction of Coagulants 200 

CHAPTER VIII 

Sedimentation 201 

Types of Basins 202 

Currents 203 

Baffling 204 

Cleaning Basins 204 

CHAPTER IX 

Filtration and General Operation 205 

Routine of Operation 205 

Making of Tests 205 

Preparing Coagulant Solutions 206 

Inspection 209 

Operation of Filters 210 



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X CONTENTS 

Filtration and General Operation — (Continued) page 

Washing Filters 213 

Clear Water Basin 216 

Laboratory 216 

Calibration of Apparatus 216 

Organization 218 

Cost of Operation 220 

Records and Statistics . 223 

Automatic Recorders 225 

Electric Alarms 226 

Construction of Charts 226 

Economy in Operation 229 

General Remarks 232 



Plate I. — Graphical Results for Tests of Alkalinity, Acidity, and Carbonic 

Acid ' 233 

Plate II. — Graphical Determination of Carbonates, Bicarbonates, and 

Hydroxids 235 

Plate III. — ^Amounts of Aluminum Sulphate Required for Various 

Turbidities 237 

Plate IV. — Coagulation with Aluminum Sulphate and Lime .... 239 
Plate V. — Coagulation with Aluminum Sulphate and Soda Ash . . . 241 
Plate VI. — Amounts of Ferrous Sulphate Required for Various Turbidities 243 
Plate VII.— Coagulation with Ferrous Sulphate and Lime .... 245 
Plate VIII. — Proportions of Iron and Acidity for Natural Coagulation . 247 

Plate IX. — Cost of Coagulation by Various Methods 249 

Plate X. — Chlorid of Lime Required for Various Strengths of Solution . 251 
Plate XL — Ratio of Water to Amount of Chemicals for Various 

Strengths of Solution 253 



Appendix A. — ^Analysis of Coagulants . 255 

Appendix B. — Standard Solutions 258 

Appendix C. — Specifications for Coagulants 263 

Appendix D.— Weir Table 265 



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WATER PURIFICATION PLANTS 
AND THEIR OPERATION 

CHAPTER I 

WATER AND ITS IMPURITIES 

The water obtained from rivers, lakes, wells, and other sources 
of supply usually contains a considerable quantity of foreign 
matter in suspension and solution, not only as inert mineral sub- 
stances, but also in the form" of living organisms and waste products 
of organic origin. From the chemist's standpoint, all of these 
foreign substances may be considei*ed to be impurities, but in 
judging a water with regard to its fitness for domestic or industrial 
use, only those substances which render it detrimental to health, 
unfit for household and industrial purposes, or impleasant to the 
sight, taste, or smell are so considered. In fact, a chemically pure 
water is rather unpalatable, and experiment and observation seem 
to show that the presence of certain common mineral substances 
is desirable in water used for drinking purposes. 

The foreign matter generally present in water may be listed as 
follows: 

Substances of Mineral Origin 
In Suspension : 

Clay and Inorganic Soil Wash. 
In Psevda-SoliUion : * 

Silica 

Alumina 

Iron Oxid 
In Solution : 

Bicarbonates 

Carbonates 

Sulphates \ of 

Chlorids 

Nitrates 

Bicarbonate ;j 

Sulphates [ of Iron 

Hydroxid J 

Mineral Acids 

* Extremely fine particles in suspension. 
1 



Calcium 
Magnesium 
Sodium 
Potassium 



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• ••-•• • 
• ••••• • 



• • • 



WATER PURIFICATION PLANTS 



Dissolved Gases 



' Carbon Dioxid 
Oxygen 
Nitrogen 



Substances op Organic Origin 
In Suspension : 

Organic Soil Wash 

Decomposing Organic Wastes 
In Pseudo-Solution : 

Colloidal Organic Wastes 

Vegetable Color 

Organic Acids 
In Solution : 

Vegetable Color 

Organic Acids 

Soluble Organic Wastes 

Ammonia 

Chlorids 

Nitrites 

Nitrates 



Dissolved Gases 



Carbon Dioxid 

Hydrogen 

Hydrogen Sulphid 

Methane 
Living Organisms : 

Algae, Diatoms, and other plant forms 

Bacteria 

Minute animal forms 

This list is neither complete nor rigid in its classification, but 
presents only the most common substances present in one of a 
number of possible groupings. The same substances may appear 
in several groups, as often they may be of either organic or in- 
organic origin. 

To those engaged or interested in water purification, a knowl- 
edge of how these impurities and constituents of water are ac- 
quired, and of the properties imparted by them to the water, will 
be of interest and value. It will assist them in better under- 
standing the purposes of water purification, the difficulties and 
limitations involved in interpreting the results of chemical and 
bacterial tests, and in adjusting the processes of coagulation and 
water-softening to the varying conditions of the waters being 
ti^eated. 



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WATER AND ITS IMPXTRITIES 3 

Precipitation in the form of rain, snow, dew, etc., is the source 
of all water supply. Initially this water is pure, being the product 
of a natural process of distillation, but owing to the remarkable 
solvent powers of water, it acquires impurities, such as carbonic 
acid, oxygen, nitrogen, dust, bacteria, etc., even before reaching 
the groimd. After its fall, it is disposed of in three ways. A 
portion is evaporated from the upper soil and from water surfaces, 
or, being taken up by plant roots, is transpired through the leaves, 
and with this we are no further concerned. Of the remainder, 
called the runoff, two dispositions may be made. Part of it flows 
away over the ground surface to the nearest watercourse and 
thence to the streams and rivers, constituting the flood flows 
which follow heavy precipitation or n;ielting snows. The re- 
mainder percolates through the soil and only reaches the streams 
after a more or less lengthy and devious journey through disin- 
tegrated, porous, and fissured rock and along impervious strata 
thereof. 

The rain, by the impact of its fall, loosens soil particles from 
the surface, and carries them to the streams. If the groimd is 
steep, so that the water rims off with high velocity, it will erode 
the surface, thus adding to the sediment load of the water- 
courses. 

The sediment thus transported to the streams causes the turbid 
appearance, or turbidity, of their waters. This is naturally greatest 
during floods, when the surface runoflF to the streams is much 
greater than the amount of ground water reaching them. Most of 
the turbidity is derived from plowed fields, from which it follows 
that in pastured, wooded, or rocky country the rivers are com- 
paratively clear. If a region, however, is composed of steep hills 
overlain with deep subsoil, this may contribute largely to the 
turbidity of its streams. Rivers also erode and undercut their 
banks, which is another contributory source, although most of the 
sediment so derived is coarse and is deposited as a bar at first 
opportunity. The first rush of a flood brings with it much coarse 
sediment, but as the flood subsides the sediment carried becomes 
finer, and is more difficult to remove in the process of purification. 
In small streams the duration of floods is short, and while the 
turbidity during high water may be very great, the average tur- 
bidity is low. Many large rivers are always turbid, due to the 
almost continuous occurrence of floods on some of their numerous 



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4 WATER PURIFICATION PLANTS 

I 

tributaries, so that in addition to great turbidity during general 
floods, they have a high average turbidity. The turbidity of a 
water is measured by comparison with arbitrary standards, 'made 
by adding definite amounts of especially prepared powdered silica 
or fuller's earth to bottles of distilled water, as explained in 
detail in Chapter III. The results are stated in parts per million. 
Thus if one part by weight of the powdered silica is uniformly 
mixed (by shaking in a bottle) with one million part's of perfectly 
clear distilled water, the resulting turbidity of the standaid thus 
prepared is said to be one part per million, and a sample of water 
which on comparison with this standard presents a similar ap- 
pearance, is said to have the same turbidity. Results obtained 
with dififerem waters are not strictly comparable, being affected 
by variations in the color, composition, and relative fineness of the 
suspended matters. A turbidity of five parts per million is barely 
discernible; a turbidity of 100 gives a water a very cloudy ap- 
pearance; a water with a turbidity of 1,000 is practically opaque 
in appearance. During floods the turbidity of a stream may rise 
above 10,000 parts per million, and imder varying conditions 
values may occur from this down to zero. 

The portion of the nmpff which percolates through the soil 
absorbs carbonic and traces of other acids from the decaying 
vegetable matter contained therein, and from the excretion of 
plant roots. The acidity thus obtained enhances its power of 
solution, and enables it to attack mineral matters which would 
otherwise prove insoluble. During the passage through the soil 
much of the oxygen absorbed by the water from the air is removed 
therefrom by the decaying organic matter. This enables the 
water to hold in solution certain salts which would be oxidized to 
an insoluble condition were oxygen present. After descending 
through the soil and subsoil, the water enters the rock strata or 
glacial drift composing the upper geological formation of the 
regi(Hi. In the more ancient formations, the rocks consist of 
granite, basalt, gneiss, etc., of which mixed silicates of aluminum 
and potassium, sodium, calcium, or magnesium are the principal 
constituents; the mineral felspar j a mixed silicate of sodium or 
potassium and aluminum, being very prominent. The carbcHiic- 
acid-charged water leaches the alkalies and alkaline earths from 
these rocks and removes them in solution as bicarbonates, thereby 
reducing the hard, resistent strata to soft, clay-like substances 



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WATER AND ITS IMPURITIES 5 

which can be dug with a spade. The action of the carbonic acid 
and water on felspar (KAl Si808)2 is typical of this process: 
(KAlSi808)2 + CO2 + 2H2O = K2CO8 + H2Al2(Si04)2H20 + 4 SiOg 

Felspar + Carbonic Acid = Potassium Carbonate + Kaolin + 
Silica. The potassium carbonate and siUca are carried off by 
the water in solution, the latter in colloidal form. The kaolin re- 
mains behind as clayey surface soil. The proportion of sodium 
■and potassium silicates to those of calcium and magnesium in this 
class of rocks is such that the resulting groimd water is high in 
alkaline carbonates and low in the bicarbonates of the alkaline 
earths.* It results that such ground waters are characterized as 
«o/<, although of relatively high alkalinity. . The n^knce of these 
alkaline carbonates makes possible the acquisiti<^Bnd retention 
by the water of considerable quantities of silica (oi02), alumina 
(AI2O3), and iron oxid (Fe208) as a suspension of extremely fine 
particles, a state known as colloidal solution. In this colloidal 
state, these substances do not readily enter into chemical reaction, 
and are difficult to remove by filtration. While they cannot be 
said to add to the turbidity of a water, they may give to it an 
opaque appearance due to the reflection of Ught by the particles. 

The waters from a region underlain by ancient formations of 
igneous rock (or more recent formations in volcanic districts) of the 
Tdnd above described are sometimes called primary waters, in 
reference to the position of these rocks in geologic history. Such 
waters are characterized by the proportion^ly (although not 
necessarily quantitatively) large concentration of salts of the 
alkalies (sodium and potassium) and the small amounts of salts of 
calcium and magnesium present, and further by the presence of 
silica and alumina (iron to a less extent) in the colloidal state. 

Although it has been computed that silicates of the above 
types constitute 98 per cent of the earth^s crust for the first 10- 
mile depth, yet large areas are overlain with secondary or derivative 
rocks. Often these take the shape of horizontal strata, evidently 
deposited by sedimentation or biologic growths at a time when the 

* Sodium, potassium, and certain less common chemical elements are 
known as the metals of the alkalies. Calcium, magnesium, and certain less 
common elements having similar properties are known as the metals of the 
alkaline earths. The presence of both alkaline and alkaline earths compounds 
contributes to the property of water called "alkalinity," while only the 
alkaline earths compoimds contribute toward the property of " hardness." 



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6 WATER PURIFICATION PLANTS 

land was submerged beneath the sea. Such formations are the 
limestones, dolomite (mixed calcium and magnesium carbonate), 
sandstones, and shales, which form the great central valley of the 
United States, as well as the more localized beds of salts (sodium, 
calcium, and magnesium chlorids), gypsum (calcium sulphate), etc. 
Again, large areas are deeply covered by till formed of finely 
comminuted rock material interpersed with bowlders, which has 
resulted from glacial action. In the northern United States a large 
sheet of this material exists, covering roughly the Dakotas, Minne- 
sota, Wisconsin, Michigan, Iowa, Illinois, Indiana, most of New 
York, New England and part of Ohio, Nebraska, Kansas, and 
Missouri. L^art it consists of gravels, sand, and clay, but con- 
tains much ^^nd-up limestone and dolomite, so that it may be 
said to act ^^ same as strata of these toward the percolating 
water, the resulting ground water being high in bicarbonates of 
calcium and magnesium. 

The water passing through such secondary formations dissolves 
the carbonates present by virtue of its contained carbonic acid, 
and removes them as bicarbonates. Thus in the case of calcium 
and magnesium carbonates the reaction is: 

CaCOs + H2CO3 = CaC03,H2C03 
MgCOs + H2CO3 = MgC03,H2C03 

These bicarbonates give to a water the property of tem'porary 
hardness, so called|^cause, by heating, the carbonic acid is driven 
ofif, and the nomm carbonates are precipitated. 

The existence of large deposits of salt and gypsum has been 
mentioned. Water passing through such formations acquires 
considerable amounts of these compounds as sodium and calcium 
chlorids (NaCl and CaCl2), and as calcium sulphate (CaS04), 
respectively. Magnesium sulphate (MgS04) is also acquired in 
this way. These render the water permanently hardy i.e., the 
hardness cannot be removed by ordinary boiling. A stream may 
also have its chlorid content increased by the discharges from oil 
and brine wells, and, if near the sea, by salt spray carried inland 
on the winds. Decomposing organic matter is another source of 
chlorids in water. Most limestones contain small amounts of 
calcium sulphate, so that it is quite generally found in secondary 
waters. * 

If an alkaline stream mingles with one containing sulphates 



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WATER AND ITS IMPURITIES 7 

and chlorids of calcium and magnesium, a softening reaction 
results quite similar to the artificial process, with the fonnation 
of sulphates and chlorids of sodium and potassium, and the 
precipitation of calcium and magnesium as carbonates or 
their retention as bicarbbnates, according to the following 
equations: 



CaS04 1 , oxT r^n fCaCOs 



MgS04 



+ 2Na<sS04 



CaCla 1 , oxT ni-. • fCaCOa 1 . .TVT oi 

This accoimts for the large amounts of sodium sulphate sometimes 
found in primary waters. 

Traces of the nitrates of alkalies and alkaline earths exist in 
various rocks, and these find their way into the water and enter 
into reactions in a manner quite similar to the sulphates and 
chlorids. 

Iron is quite abundant and ahnost universally distributed, 
occurring in most rock formations, and especially in gravels and 
sands, which often have a distinct yellow or reddish discoloration 
as a result. It occurs most commonly as hematite (Fe203). 
As has been stated, water is often deprived of its oxygen by 
decaying organic matter, in passing through the soil. In this 
condition it will, if it comes in contact with iron oxid, remove 
from the latter part of the oxygen, leaving it as ferrous oxid (FeO). 
This ferrous oxid combines with the carbonic acid in the^ water to 
form the soluble ferrous bicarbonate (Fe(HC03)2), which is 
carried off in solution. Many waters contain a trace of iron in 
this form. When a badly polluted stream devoid of oxygen 
flows over or percolates through a gravel bed, or when the under- 
flow of such a stream is tapped by means of wells, the water be- 
comes so highly charged with iron as to become unusable. Simi- 
larly a subterranean supply drawn from a gravel bed is usually 
high in iron. On standing, exposed to the air, an iron-containing 
water will become turbid, due to the oxidation of the iron, which 
is changed to the insoluble ferric hydroxid (Fe(0H)3). The iron 
bacterium, Crenothrix, subsists on the soluble ferrous carbonate 
and changes it into an insoluble ferric state, leaving it in the water 
as a stringy, gelatinous precipitate. This bacterium grows with- 



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8 WATER PURIFICATION PLANTS 

out light, consequently thrives in covered reservoirs, water mains, 
and the like. Iron sulphate occurs in mine waters and will be dis- 
cussed later. 

Of the gases contained in water, the most common are carbonic 
acid (CO2), oxygen, and nitrogen. The former is derived from the 
air, from decaying vegetation and plant excretion in the soil, and 
from decaying organic matter in lakes, swamps, and quiescent 
bodies of water generally. Oxygen is derived mainly from the 
air. These gases are acquired from the air quite rapidly, so that 
if the water is for any reason depleted, a fresh supply is soon ob- 
tained. There is some question as to how this repletion takes 
place. In event of wave action, rapids, or cascades, the method 
is, plainly enough, one of mechanical mixture, followed by the 
solution of the gases in the water. In the case of quiet bodies of 
water, the process is less plain. It is contended by some that the 
gases are dissolved in the surface water by contact, and pass into 
the interior of the water by diffusiony which is the tendency of 
soluble bodies in solution so to distribute through the solvent that 
the concentration will be uniform throughout. Thus, a gas 
dissolved in the surface of a liquid would distribute itself through- 
out the body thereof so as to bring about a uniform distribution of 
the gas particles. This theory is opposed with much validity by 
the contention that the rate of diffusion is too slow to account for 
the rapid replenishment which actually occurs. The opponents 
advance the theory of " streaming action," according to which 
evaporation from the surface layer concentrates the impurities in 
it, causing it to become of higher specific gravity than the water 
below, and to sink, carrying down the occluded gases obtained by 
contact with the air. In lakes and swamps abounding in plant 
life a balanced relation between carbonic acid and oxygen has 
been foimd to exist. During the growing season, carbonic acid is 
absorbed by the plants, and oxygen is given off, causing the water 
to be Jiigh in oxygen and deficient in carbonic acid. During the 
dormant period of plant, life the reverse is true. Plants will first 
use up the free carbonic acid in the water, and thereafter the half- 
bound carbonic acid, which is in loose combination as the bicar- 
bonates of calcium and magnesium, causing these to precipitate 
as normal carbonates. It follows that during the growing season, 
the alkalinity and temporary hardness of the water are reduced. 
The presence of a trace of carbonic-acid gas seems to render water 



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WATER AND ITS iM^tJRlTlES 



9 



more palatable, probably because it is a natural content of normal 
waters. 

All normal waters contain oxygen in considerable concentra- 
tion, usually over 50 per cent of the saturation value, and it is 
only deficient in waters polluted by putrescible organic matter, or 
containing oxidizable mineral matter (such as mine drainage). 
Waters not charged with sufficient oxygen give off disagreeable 
odors and will not support fish life, and are shimned as water 
supplies. 

Nitrogen is absorbed from the air in the same manner as oxygen, 
but is an inert gas chemically. Methane (marsh gas) is found in 
swamp water, due to decayed vegetation. Hydrogen sulphid is 
found in presence of decaying organic matter and in some deep 
well waters. The last two gases are conspicuous because of the 
unpleasant taste and odor which they impart to the water. They 
can be removed to a large extent by aeration. 

The saturation value of all gases in water varies with the 
temperature. Table I shows these variations for oxygen, from 
which it is seen that the concentration increases with lower 
temperatures. 

TABLET* 

Quantities op Dissolved Oxygen in Parts per Million by Weight in 
Water Saturated with Air at the Temperature Given 



Temp. C. 


Oxygen 


Temp. C. 


Oxygen 


Temp. C. 


Oxygen 





14.70 


11 


11.05 


21 


9.01 


1 . 


14.28 


12 


10.80 


22 


8.84 


2 


13.88 


13 


10.57 


23 


8.67 


3 


13.50 


. 14 


10.35 


24 


8.51 


4 


13.14 


15 


10.14 


25 


8.35 


5 


12.80 


16 


9.94 


26 


8.19 


6 


12.47 


17 


9.75 


27 


8.03 


7 


12.16 


18 


9.56 


28 


7.88 


8 


11.86 


19 


9.37 


29 


7.74 


9 


11.58 


20 


9.19 


30 


7.60 


10 . 


11.31 











* standard Methods of Water Analysis — American Public Health Association. 



As has been said, the water in a stream is of two components 
the surface runoff and the ground-water supply. The first com- 
ponent furnishes the flood flows and the turbidity, the second 
feeds the stream uniformly with a mineralized water, consequently 
supplies the low-water flow of the stream almost entirely. It 



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10 WATER PURIFICATION PLANTS 

results that during high water the mineral content of the water is 
low while during low water it is high. Furthermore, the under- 
flow of a stream generally carries more dissolved mineral matter 
than the surface flow. During floods the carbonic acid and organic 
matter in the water may increase, due to flushing out of back- 
channels, stagnant pools, and swamps. 

Water from streams draining areas of primary rock, sand, or 
other resistant material are very often colored. This is not due to 
turbidity, which gives to water an apparent color depending on the 
kind of sediment carried, but to coloring matter in solution, which 
cannot be removed by ordinary filtration. This coloring matter is 
derived from decaying vegetable matter in swamps, or from muck 
and peat beds. It consists generally of tannates, gallates, and 
organic acids from the leaves and bark of shrubs and plants. 
Turbid waters are not generally colored, since the clay carried as 
sediment is partly in the colloidal state and has the power of re- 
moving color by the process of adsorption, by which the colloidal 
particles draw the color into themselves, as a sponge does water. 
The efficacy of this process depends upon the type of clay con- 
stituting the turbidity, impure clays being best. 

Thus far, only the properties of normal or natural waters have 
been considered. In some cases industrial wastes modify or 
completely change the character of streams. Most notably is this 
the case with streams receiving mine drainage, especially from coal 
mines. Coal contains sulphur in the form of calcium sulphate, 
as iron pyrites (FeS2), and probably in organic form. This is 
discharged in the mine drainage as sulphuric acid (H2SO4) and 
ferrous sulphate (FeS04). 

On reaching the stream, the ferrous sulphate is oxidized by the 
oxygen contained in the water, forming ferric hydroxid, which 
settles out, and ferric sulphate, which remains in solution: 
6FeS04 + 30 + 3H2O = 2Fe2(S04)3 + Fe2(OH)6 
Fe2(OH)6 = FesOs + SHaO 
The rate of oxidation is partly dependent on the replenishment of 
the air supply in the water. Under the most favorable conditions 
of oxygen supply the process consumes several days, so that water 
in mining regions may contain sulphuric acid and both ferrous 
and ferric sulphates. As limestones are present in coal-bearing 
formations, the normal streams of such regions would contain 
bicarbonates of calcium and magnesium, but the iron sulphates 



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WATER AND ITS IMPURITIES 11 

and sulphuric acid react with these, and calcium and magnesium 
sulphates result, together with iron carbonate, which, if sufficient 
oxygen is present, is precipitated as hydroxid. Thus a mine water 
will contain the constituents of permanent hardness, and, with in- 
creasing mine-drainage factor, ferrous and ferric sulphate and 
finally sulphuric acid. Where the mine drainage is of recent 
addition paucity of oxygen and the presence of ferroiLS carbonate 
will be noticeable. 

The most objectionable property of water containing mine 
drainage is its corrosiveness. The iron sulphates and acid will 
actively attack metals. A limited quantity of ferric sulphate, 
once admitted into a boiler or other closed metallic water con- 
tainer, will attack the same unintermittently. The ferric sulphate 
will dissolve sufficient iron to reduce itself to the ferrous condition, 
and being oxidized by the air admitted with fresh water, will again 
attack the boiler, and by continuous repetitions of this process 
will accomplish its early ruin. Brass piping, plumbing fixtures, 
etc., are eaten away, and even ''acid-proof " bronze is not immime. 
Other objectionable qualities are the taste imparted and dis- 
coloration in laundry work. In the stream itself the lack of dis- 
solved oxygen is harmful and often prohibitive to fish life, but no 
bad odors are caused by decomposing organic matter, as should 
be expected in deoxidized water, because the iron sulphates pre- 
cipitate organic matter as non-putrefactive compounds. Such 
waters are comparatively free from bacteria, which cannot live 
imder very acid conditions. If, however, the exposure to acid 
water is short, they may form spores. It thus sometimes happens 
during the purification of acid water that the raw water seems 
sterile, but when treated with lime and settled, numerous colonies 
of bacteria appear, due to development of the spores imder favor- 
able alkaline conditions. Acid water will cause sediment in sus- 
pension to coagulate, so that in a turbid stream, on entering a 
mining region, the suspended matter will collect in clots, and later 
settle out, leaving the water clear. Should a stream containing 
ferrous sulphate mingle with one high in color, due to vegetable 
tannates and gallates, the water will become black, due to the 
formation of natural ink.* 

While mine drainage is the most important industrial waste in 

♦ Proc. Eng. Soc. Western Penna., Vol. XXVII, No. 8. 



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12 WATER PURIFICATION PLANTS 

changing the character of streams, other wastes may have a 
marked but more localized effect. Drainage from salt and oil 
wells may so pollute a stream, especially if small, as to render it 
unfit for use, and even large rivers may acquire a briny taste from 
this source. About 250 parts per million of chlorine will give 
water a salty taste. The salt further deposits in boilers, forming 
scale. Tannery waste imparts a color to the water, and, due to 
acids present, has a germicidal effect, although not generally 
strong enough to kill the spores. Paper-mill waste consists 
partly of vegetable organic matter and of spent acid and bleach 
hquors. Other sources of pollution are dye works, steel mills 
(pickling acids), slaughter-houses, and breweries. The last two 
may have an important influence where a water supply is obtained 
from wells in alluvial drift. They impart much organic matter 
to the water, whose putrefaction deprives it of oxygen, so that the 
water in percolating through the alluvial gravel becomes very 
highly charged with iron, and unfit for use. 

Sewage from towns and cities is an important source of pollu- 
tion, particularly because through it such diseases as typhoid fever, 
cholera, etc., are disseminated. The sewage contains much nitrog- 
enous organic matter in solid (finely divided) and colloidal states 
and in solution, as well as large numbers of sewage bacteria 
(which may average 3,000,000 per cubic centimeter and more). 
Through the agency of some of these bacteria, the organic matter 
absorbs the dissolved oxygen from the water of the stream into 
which the sewage discharges, and is oxidized, with the production 
of carbonic acid, water, and salts of nitrogen. Other bacteria 
attack the solid and colloidal organic matter, reducing it to 
solution, and by a process of fermentation break it up into ammonia, 
hydrogen and hydrogen sulphid, nitrogen, and marsh gas. By 
further oxidation, the ammonia is changed to nitrites and, finally, 
to stable nitrates. Physically, sewage pollution may impart to the 
water a turbid appearance varying with large amounts from milky 
white to almost black, according to the amount of putrescible 
matter; strong odors, due to putrefaction; and innumerable bac- 
teria. Chemically, it is evidenced by the scarcity of dissolved 
oxygen and by the presence of ammonia, carbonic acid, nitrites 
and nitrates. The indicative tests are those for albuminoid 
ammonia (due to very recent pollution and the presence of im- 
oxidized nitrogenous matter), free ammonia (evidence of partially 



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WATER AND ITS IMPURITIES 13 

decomposed sewage, and, consequently, more remote pollution), 
nitrites, and nitrates, the final decomposition products in stable 
inorganic form. Sewage is high in chlorine, but this passes vm- 
changed through the various stages of putrefaction and affords no 
reliable evidence of the time of pollution. 

The living world is largely represented in natural water. Of 
plant forms, besides such higher plants as water lilies, water ferns, 
etc., there is a large representation of free floating types, the 
group Thallophytes being most prominent. This group has two 
great divisions Algce and Fungi. In the first division are in- 
cluded the masses of green floating filaments, blue-green algae 
(Cyanophycese), so commonly seen in ponds and reservoirs, which 
impart grassy odors to the water, and the pond scum, or green 
algae (Chlorophyceae). Also the minute, one-celled plant forms 
(diatoms), which may be either free-swimming (having the power 
of motion) or attached by gelatinous stalks, and which give off 
strong odors, especially in the spring and fall. The peculiarity of 
the Algse is their ability to subsist on inorganic matter, being 
true plants. The Fungi, however, are parasitic, and can only live 
on organic matter. Such are water molds and bacteria (Schizo- 
mycetes). 

Bacteria are microscopic, one-celled fungi, which generally have 
the power of motion. They are very numerous in water, and de- 
rived from several sources. Many species are indigenous to water; 
others arie soil bacteria which have been washed into the stream, 
and these predominate during floods and in turbid waters. Sewage 
contributes others, each cubic centimeter containing many mil- 
lions. Most bacteria in the water are harmless or beneficial, 
assisting in the decomposition of organic matter, but some species 
contained in sewage are very harmful, being capable of producing 
disease, if the water is used for drinking purposes. These diseases 
are mainly intestinal in character, and are transmitted by the dis- 
charges of patients entering streams as part of the sewage, the 
bacteria being disseminated through the water, which is drunk 
by other persons further down stream. The most common are 
typhoid fever, cholera, dysentery, diarrhoea, and other intestinal dis- 
turbances. The bacteria of these diseases do not grow or multiply 
in the water, which acts simply as a carrier. They are, in fact, 
very difficult to discover or isolate in a water supply, but there 
exists a group of bacteria, the Coli bacilli, which flourish only in the 



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14 



WATEB PUBinCATION PLANTS 



\ 



'.•^L-^ 



/;"! 






/ 



Bacillus Trphosos 
XIOOO 
OageOated Form onkffc 



/ 



B. Coli Commonlfl 
XIOOO 






Cholera 
X2000 




Blae-OrccD Algae 
XlOO 




£t-Liii; Spores 




Piatoms (Top View) 
X30 




Paramaecla 
X30 



Fig. 1. — Microscopic Life in Water. The number below each 
group indicates the degree of magnification. 



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WATER AND ITS IMPURITtBS 



15 



intestines of man and higher animals,* are readily detected and 
identified, and are therefore considered indicative of human or 
animal pollution. Their evidence has great sanitary value, as a 
water receiving hiunan excreta may at any time receive that of a 
sufferer from typhoid or other intestinal diseases. 

As to the representatives of animal life, besides fish and the 
higher forms there are, among others, fresh-water sponges (Spon- 
gidae), minute, free-swimming shrimp-Uke forms (Crustacea), and 
Protozoa. The last are microscopic unicelled animalcules, which 
seem quite closely related to bacteria in form and habits. Both 
sponges and protozoa may cause tastes and odors in water. 

As this discussion of the properties of water has been, in the 
main, qualitativey it may be well in closing to give a few quantita- 
tive examples of water types, so that the reader may form an idea 
of the proportions in which the various constituents exist: 

TABLE II 
Typical Waters: Analyses in Part per Million 



Compounds 


A 


^ 


C 


D 


E 


Sodium Sulphate 


6 
2 


9 

"5 
"4 

"i 

'l30' 
49 
15 


6 
" 57 

"*8 

"V 
. . .^. 

iVd 

135 
17 


4 

68 
.... 

* '51 

23 

6 

"i 
ivi 

96 
17 


16 


Potassium Sulphate 


3 


Calcium Sulphate 


78 


Magnesium oulphate 




33 


Iron Sulphate 

Sulphuric Acid 




12 
40 


Soc ium and Potassium Chlorid 


4 


7 


Calcium Chlorid 




Sodium and Potassium Nitrate 


1 

6 

2 

15 

25 

n 

28 


2 


Sodium and Pot-assium Carbonate 

Bicarbonate of Iron 




Sodium and Potassium Bicarbonate 

Calcium Bicarbonate 




Magnesium Bicarbonate 




Silica 


9 


Alumina 


8 









A, Stream flowing through primary formation. The car- 
bonates and bicarbonates of the alkalies are high, those of the 
alkaline earths low. The water received some calcium and 
magnesium sulphate, which reacted with the alkaline carbonates 
to form alkaline sulphates, with a corresponding increase in the 

* For a modification of this statement, see page 141. 



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16 WATER PURIFICATION PLANTS 

bicarbonates of the alkaline earths. Note the high silica content 
(in colloidal state). 

B. Typical secondary stream, from limestone formation. 
The principal constituents are alkaline earth bicarbonates. A 
small amoimt of alkaline carbonates was present, as well as some 
calcium or magnesium sulphate, which by interaction formed 
sodium sulphate and alkaline earth bicarbonates. In this water 
all hardness is temporary and equals the total alkalinity. 

C Stream high in calcium sulphate {permanent hardness). 
This water is characterized by permanent hardness and a high 
magnesium content. 

Z). Stream high in chlorids. Polluted by salt wells or mines. 

E, A stream badly polluted by mine water. This was normally 
a water of type C, although lower in bicarbonates, but has been 
entirely changed in character by the action of iron sulphate and 
sulphuric acid from mine drainage, almost all constituents being 
converted into sulphates. An extension of the analysis to dis- 
solved gases would probably show much carbonic acid and a de- 
ficiency of oxygen. The alumina in solution is characteristic of 
such waters. 

Note in all the analyses: (a) the imiformity of the chlorids 
(except, of course, in D); (6) the imiformity of nitrates, iron 
(except in E), and silica (except in A), suggesting that these 
constituents are more or less equally distributed through all 
geological formations and are sluggish chemically in the form 
present. 

Fig. 2 shows a map of the United States on which the geological 
formations are very broadly indicated. The principal primary 
formations are in the Appalachians, the northern part of Wis- 
consin and Minnesota, and the great mountain region of the West. 
A large area of central and northern United States, roughly that 
portion north of the Missouri and Ohio Rivers, is deeply covered 
with glacial drift, which in some cases consists of ground-up local 
rock, and in others of materials transported hundreds of miles 
from their original locations. Some of this material has also been 
carried south of the area of glaciation by prehistoric torrents, and 
by the rivers and winds. Streams in this glaciated region derive 
many of their mineral qualities from the leaching of this drift. 
The limestone formation occuring in Missouri, Kentucky, southern 
Ohio, Tennessee, Alabama, and Georgia is also indicated. The 



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WATER AND ITS IMPURITIES 



17 




Fig. 2. — Map to Illustrate how Geologic Formations Influence the 
Properties of Water. 



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18 WATER PURIFICATION PLANTS 

streams of this formation are notoriously hard, and require soften- 
ing for economical use. Areas polluted by mine drainage are 
shown in black. The map illustrates the heterogeneous chemical 
contents to be expected in large rivers. Thus the Missouri 
originates in an area of primary rocks, later flows through a region 
of secondary or derivative formation, receiving also its quota of 
hard water from limestone beds. This map is submitted to illus- 
trate broadly the principles involved and makes no pretense at 
great accuracy or detail. 



Digitized by LjOOQIC 



CHAPTER n 

TYPES OF PURIFICATION PLANTS 

The objects of water purification may be briefly stated as 
follows: 

1. To render the water safe and harmless for drinking and 
domestic use. This involves the almost complete removal of 
bacteria, in order to be sure that all nathogenic (disease-producing) 
species are eliminated. 

2. To make the water inviting and pleasing in appearance and 
taste. This requires: 

(a) The removal of suspended matter. 
(6) The removal of odors and tastes. 

(c) The elimination of dissolved color. 

(d) The removal or oxidation of organic matter. 

(e) The removal of iron. 

3. Improving the water for industrial and household use by: 
(a) Reducing the hardness (temporary and permanent). 
(6) Eliminating iron in solution. 

(c) Neutralizing acids (such as sulphuric and carbonic). 

Any or all of these objects are attainable by means of a proper- 
ly designed and operated purification plant to a degree sufficient 
to meet all requirements. It is possible to remove over 99 per cent 
of the bacteria regularly, and by sterilization the removal may be 
made practically complete. It is hardly necessary to say that 
this has a marked effect on the reduction of water-borne diseases, 
but it may be well to call attention to Fig. 3, showing the death- 
rate from typhoid fever in Columbus, Ohio,* for the last ten years, 
during five of which the water was filtered. Filtering has reduced 
the death-rate from an average of about 75 per 100,000 to about 17 
per 100,000 per year. The reduction in typhoid fever is further 
shown by the following table, compiled by Mr. Allen Hazen: 

♦Compiled by Charles P. Hoover, Chemist in Charge of Filtration Plant, 
Columbus, O. 

19 



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20 



WATER PURIFICATION PLANTS 



TABLE III 

Annual Average Death-Rates from Typhoid Fever Before and After 

Filtration 



City 



Extent of Record 



Years Before Years After 



Typhoid Death-Rates 
PER 100,000 • 



Before 



After 



Binghamton, N. Y. 

Cincinnati, O 

Columbus, O 

Hoboken, N. J 

Paterson, N. J 

Watertown, N. Y. . 

York, Pa 

Albany, N.Y.*.... 
Lawrence, Mass.*.. 
Washington, D. C* 



5 
4 
11 
7 
5 
5 
2 
9 
7 
5 



5 
4 
4 
6 
9 
7 

12 
9 

15 
6 



47 
50 
78 
19 
32 

100 
76 
74 

114 
57 



15 
12 
11 
14 
10 
32 
21 
22 
25 
33 



* Slow sand filters. 

From Hazen, in International Congress of Demography and Hygiene, 1912. 



TYPHOID FEVER DEATH RATE 

PER 100.000 POPULATION 

COLUMBUS. OHIO 


150 19t 


M 1905 


1906 


1907 


1908 


1909 


1910 


1911 


1912 


1913 


150 






















125 






























































125 






























' 










100 






























































100 








































75 






























































75 








































50 






























































50 








































25 














































^ 


■ 














25 




1 


1 


















1 


1 





















1 


1 




__ 






■ 


■ 






1 


1 




1 


■ 


■ 


I 


I 






1 


H 




1 


I 


1 


I 


1 







I 


1 




I 


I 


I 


I 


I 


U 


NFILTERED WATER 


FILTERED WATER 





Fig. 3. — ^An Example of the Decrease in Typhoid Fever Death-Rate Fol- 
lowing Filtration of the Water Supply. 



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TYPES OF PURIFICATION PLANTS 21 

Suspended matter can be completely removed; odors, tastes, 
and color can be greatly reduced. Hardness can be reduced to 
the residuum due to dissolved carbonates, and the same may be 
said of acids, if the treatment is carried fa,r enough. Iron and 
organic matter can be brought down to negligible quantities. 

The processes of water purification finding practical applica- 
tion for municipal purposes are: 

(a) Coagulation and sedimentation. 

(6) Slow sand filtration. 

(c) Rapid sand or mechanical filtration. 

To these might be added filtration through natural sand beds, 
possible only under exceptional geological conditions, and various 
experimental methods of improven value. 

Coagulation and Sedimentation. Coagulation and sedimen- 
tation is used to some extent in purifying the turbid river waters 
of the Middle West, and has found its most successful application 
at St. Louis, Mo.,* and a number of other municipalities situated 
on the Missouri River. It requires coagulating apparatus and 
facilities of the kind described in connection with mechanical 
filtration, and large settling basins, of from one to three days' 
capacity. 

The coagulants used are generally ferrous sulphate and lime, 
owing to their comparative cheapness and the high specific gravity 
of the coagulum formed. As the waters thus treated are very 
turbid, large amounts of coagulants are required, and for the same 
reason the question of organic coloring matter, a delicate subject 
in connection with the iron-lime treatment, is eliminated.! Alum 
and lime as coagulants have also been used in this process. 

The settling basins are similar to those described in connection 
with mechanical filtration, except in respect to size. Needless to 
say, the study of proper baflBling in order to prevent short-circuit- 
ing or currents is of utmost importance in this case. It is not 
likely that this process will find extensive use in the future, as 
mechanical filtration has proven to be more effective and eco- 
nomical. The general tendency is toward supplementing with 
filtration such plants as are now in operation. 



* The process at, St. Louis has been supplemented by mechanical filtration, 
t See page 243. 



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22 WATER PURIFICATION PLANTS 

The (lata and charts in this book apply with equal force to this 
process, as does also much of the matter in the last chapter, despite 
the title thereof. 

Slow Sand Filtration. This process is of English origin, and 
dates from about 1830. From England it was disseminated 
throughout the Continent, where it is now widely used. In 
America it has found extended use in the older installations and 
in the purification of the Supplies of large cities, although of 
recent years the mechanical process has become an important 
competitor in plants of large size, and has far outstripped it in the 
case of supplies for smaller towns. 

Description of Plant. A general view of a typical slow sand 
filtration plant is shown by Fig. 4. It consists of duplicate sedi- 
mentation basins d-d, the filter units g-g-gj the office and labora- 
tory e, and various auxiliaries. 

The water is drawn from the river through the intake a, and 
pumped to the sedimentation basins by low-service pumps in the 
station b, entering the basins through a distributing grid of pipe 
which may termma^e in the aerating risers c-c-Cj to remove ob- 
noxious gases from the water, and distribute it uniformly across 
the basins. It is sometimes desirable with turbid waters to use 
coagulants to assist in clarification, in which case the necessary 
apparatus, similar to that used in mechanical filtration, is in- 
stalled in the building e, which is enlarged for that purpose and 
for coagulant storage. The size of the basins is dependent on the 
amoimt and fineness of sediment in the raw ^yater, the period of 
sedimentation being generally from four to twelve hours. In 
filtering clear lake water, where the removal of bacteria is the main 
object, the sedimentation basins may be omitted entirely. 

After passing through the basins the water is collected by the 
inlets of the pipe manifold at the lower end, which is connected 
with the settled water main extending through the court between 
the two rows of filters. Branches from this main lead to each 
filter, terminating within the filter in a float valve which maintains 
a uniform depth of water over the sand. 

Each filter consists of a water-tight basin of masonry or rein- 
forced concrete, generally roofed over with a groined arch con- 
struction supported on columns, the whole being covered with 
several feet of soil and sodded, as an additional protection against 
freezing of the water, which materially affects the efficiency of 



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TYPES OF PURIFICATION PLANTS 



23 




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24 WATER PURIFICATION PLANTS 

filtration. Covering the filter also prevents the formation of 
algae, by excluding the light necessary for their growth. Access 
to the uiterioE is provided by an inclined runway and by numerous 
double-covered manholes in the roof, which also furnish the 
necessary light and ventilation for carrying on work in the filter. 
The area of these filter units is from one-fourth to one acre or more, 
depending on the total capacity of the plant. 

The filtering medium consists of a bed of clean quartz sand ft, 
of a size of grain approximating that of granulated sugar. In 
technical terms it has an effective size * of about 0.3 to 0.4 milli- 
meters and a uniformity^ coefficient of about 1.5. The depth of 
sand bed is generally from 3 to 4 feet in a new filter, decreasing as 
the dirty sand is scraped off with continued use. This sand is 
imderlain with a foot of gravel i, so graded as to increase in coarse- 
ness toward the bottom. The function of this gravel is to prevent 
the sand from being washed into the collector system with the 
filtered water, and to allow ample water passages through which 
the filtrate can flow to the collecting pipes. Open-jointed tile 
pipes jj from 4 to 8 inches in size, rest on the filter bottom, buried 
in and surroimded by the gravel. Generally one such collector 
pipe serves the area between two adjacent rows of columns, and 
carries the filtered water to the main collector A;, which is placed 
through the center of the filter unit. 

It is most important that the filtration proceed at a uniform 
rate, and to this end each filter imit is provided with a regulator 
house If the lower portion of which forms a water-tight well con- 
taining the regulation mechanism. The arrangement shown, used 
in the Albany plant by Mr. Allen Hazen, will illustrate the general 
principle of regulation, although not of the most recent type. It 
does not profess to operate automatically, and therefore will better 
serve to emphasize the attention required to maintain a uniform 
rate of filtration, even by more recent " automatic " types. The 
well is divided into two parts by a concrete diaphragm m, and by 
tight wooden stop planks above the diaphragm. The filtrate, 
collected by the main k, flows into the first compartment of the 
well through the valve o, rising therein to a height lower than the 

* The effective size of a sand is that size of sand grain than which 90 per 
cent of the grains are larger. 

t The uniformity coefficient is the ratio of the size of sand grain than which 
60 per cent is finer, to the effective size. 



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TYPES OF PURIFICATION PLANTS 25 

water level over the sand by a distance r, representing the friction 
of the water through the sand, gravel, and under-drain system or 
'* loss of head " through the filter. The water flows through the 
^ orifice n into the second compartment of the well, and thence 
through a valved branch pipe to the main s, which carries the 
effluent of all the units to the filtered or " clear '' water basin, 
ready for delivery into the distribution system. The rate of flow 
through the orifice n is a function of the difference in water level 
between the two compartments of the well when the orifice is 
submerged, and a fimction of the water level in the first compart- 
ment when that in the second is below the bottom of the orifice. 
By arranging a float in each compartment so as to indicate this 
difference in water level on a dial, the rate of filtration may be 
determined from the reading of the dial, and can be regulated to 
the desired amoimt by means of the graduated valve o. Two 
other floats, similarly arranged, indicate the loss of head through 
the filter. A valve and drain pipe are provided, leading to a 
main drain for emptying the filter. 

Rate and Loss of Head. The rate of filtration varies from 
2,000,000 to 6,000,000 gallons per acre per day, 3,000,000 
gallons being very commonly used. The rate used at any plant 
should be varied as experience dictates, the controlling elements 
being the quality of effluent, which will deteriorate with too high 
rates, and the period between cleaning the filters, which will 
shorten imder the same conditions, and may become so frequent 
as to prove uneconomical. The head of water required to force 
the water through the filter at the determined rate is measured by 
the loss-of-head gage. For any given rate of filtration the loss 
of head increases with the length of time the filter is in operation, 
due to the deposits of silt formed on and in the filter sand, which 
greatly augment the friction through same, until finally the head of 
water would become sufficient to break down the resistance of the 
sand, causing unfiltered water to find its way into the collector 
mains. At a safe interval before this occurs, the filter must be 
shut down and either raked or cleaned by scraping. This maxi- 
mum loss of head may be conservatively placed at from 5 to 6 
feet. The required head should be furnished by the water above 
the sand, that is, the water level in the first compartment of the 
regulator well should never fall below the level of the top of the 
sand. Should this occur, a " negative head " or partial vacuum 



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26 WATER PURIFICATION PLANTS 

will form in the upper portion of the sand bed, resulting in the 
liberation of some of the dissolved air from the water, thereby 
causing disturbances in the filtering process. This is especially 
prone to happen in cold weather, as the dissolved air carried by the 
water is then at a maximum. 

The Theory of Filtration. Filtration is a combination of 
several processes. The most obvious of these, although not the 
most important, is the straining out of particles too large to pass 
the interstices between the sand grains. However, as most of the 
particles of suspended matter are so small as to readily pass 
through these spaces, it is obvious that other processes must be 
acting to remove them from the water. The small pockets formed 
by adjacent sand grains act as minute sedimentation basins in 
which the suspended matter may settle. Bacterial action plays 
a most important r61e. After a filter is in operation for a time a 
slimy gelatinous film forms on the surface and explorations into 
the sand will show similar jelly-like matter forming between or 
coating the sand grains. Examination will show this jelly to be 
of bacterial origin, as is also shown by the fact that it forms when 
filtering clear waters. The surface coating has been named the 
Schmuizdecke (dirt cover) by the Germans, who attribute 
most of the efficacy of the filter to its action, and place so much 
confidence in it that they consider a sand bed a foot thick sufficient, 
if properly coated, to yield a satisfactory eflBluent. The Schmuiz- 
decke probably retards much of the suspended and colloidal matter, 
but the bacterial jelly within the sand is also important both be- 
cause of its straining effect and because it entraps and holds 
particles of silt and bacteria on the " sticky-fly-paper " principle. 
The efficiency of a filter increases with age, due to continued bac- 
terial growth and the resulting formation of slime and jelly in the 
interior. This jelly-like matter is capable of absorbing color 
from the raw water and may effect a reduction up to 25 per cent. 
There is also a small amoimt of chemical action within the filter, 
in the way of oxidation of the dissolved organic matter contained 
in the water. 

While a properly working filter bars the passage of practically 
all the bacteria in the raw water, a considerable number may 
sometimes be foimd in the effluent. It has been proven by experi- 
ment that these result from growths in the sand and imderdrains, 
and also that they are harmless varieties. 



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27 



a 











6 



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28 WATER PURIFICATION PLANTS 

Raking the Filters. When the loss of head becomes excessive, 
due to clogging of the filter sand, conditions may be relieved by 
loosening the surface by means of ordinary rakes. It is found that, 
after raking, the filter clogs more rapidly than before, so that re- 
peated raking more than twice in succession is impracticable 
and scraping must be resorted to. 

Scraping the Filters. In the lower left comer of Fig. 4 a filter 
is shown, as it would appear with the roof removed, undergoing 
the process of cleaning by scraping. The filter is shut down and 
drained, and the surface of the sand is removed to a depth of one- 
half to one inch with broad flat shovels, and gathered into con- 
venient piles. The piles of dirty sand are removed by means of a 
portable sand ejector <, shown in detail by Fig. 5.* This consists 
of a tight metal box containing a large ejector, operating under 
water pressure furnished by a three or four inch pipe. The sand 
is shoveled into this box, where it is kept in a fluid condition by 
water jets from several perforated *' irrigating pipes " in the 
bottom of the box. In this fluid or suspended condition it is 
drawn into the ejector and discharged through a " sand pipe '' 
(generally 4 inches in diameter) leading to the sand washers Vr-u. 
Pressure and sand pipes are located, with convenient outlets, along 
the filter walls, so that the ejector can be attached at any desired 
point by means of hose connections. The sand washer is shown in 
detail by Fig. 6.t It consists of a conical metal hopper, in the 
throat of which are located an ejector and an auxiliary jet, the pur- 
pose of which is to supply sufficient water to maintain a con- 
tinual upward current which escapes by means of the overflow 
notch at the top of the hopper. The mixture of dirty sand and 
water from the filter enters the hopper from above and settles 
toward the bottom against the continual upward current from 
the auxiliary jet. The dirt and silt are thus removed and carried 
up and out of the hopper via the overflow. The sand settles to the 
bottom, where it is seized by the ejector and carried through 
piping to the sand storage bins x-x. Two washers are generally 
operated in series, washing the sand twice, and the dirty overflow 
water passes through several concrete boxes w on its way to the 
sewer, so that any fine sand carried over may be trapped therein. 



* Trans. Am. Soc. C. E., 1904, 1. Ill, p. 227. 
t Trans. Am. Soc. C. E., 1906, 1. VII, p. 586. 



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29 




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30 WATER PURIFICATION PLANTS 

preventing the clogging of the sewer. The sand bins x-x have 
conical bottoms provided with drains, so that the water may be 
removed from the sand. ' 

In winter it is difficult to wash sand, owing to trouble with 
freezing pipes, ice, etc., and it is therefore customary to scrape the 
sand into piles, to await the advent of warmer weather for washing. 
If these piles tend to grow so large as to seriously cut down the 
efifective area of the filter, open-bottomed boxes or frames are 
placed in the filter and the sand shoveled into these, being thereby 
more closely confined. 

The frequency of scraping is a factor of the turbidity of the 
settled water and the rate of filtration. In the worst cases it may 
be required at intervals of a few days; under favorable conditions 
the period between scrapings may be from four to six weeks. The 
advantage of preliminary sedimentation in this connection is 
obvious. 

After scraping, the sand surface is smoothed and the filter is 
slowly filled with purified water from below, and when this has risen 
well above the sand, raw water is introduced and filtration slowly 
started, with frequent examinations as to the quality of the 
effluent. 

Replacing Sand. When, by several scrapings, about a foot of 
sand has been removed, the filter is resanded to its original level. 
To do this, it is first scraped to a greater depth than usual, to make 
sure of removing all the dirty sand, and is then filled with water 
to the level at which it is desired the sand surface should come. 
Ejectors placed in the sand bins discharge clean sand through 
sand return pipes terminating in lines of hose which are floated on 
small rafts over the surface of the filter to be resanded, and which 
are guided so as to distribute the sand evenly. When the desired 
level is reached, the water is drawn down, the surface smoothed 
over, and the filter started. 

General Operation. The general remarks on operation given 
hereafter apply to slow sand as well as to rapid sand filtration. If 
coagulants are used, the tests and methods given apply; if not, the 
chemical tests, in the main, may be omitted, and much stress 
placed on the bacterial tests. The interpretation of tests as re- 
gards bacteria and coli holds also. Much attention should be 
given to bacterial tests of the effluents of individual filters. 

Sterilization. It has become customary of late years to treat 



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TYPES OF PURIFICATION PLANTS 31 

the filtrate with hypochlorite of lime, as an additional precaution. 
This is explained in detail in Chapter VI. . Needless to say, the 
hypochlorite cannot in this case be applied to the settled water, 
as this would interfere with the bacterial action within the filter. 

Modem Tendencies in Slow Sand Filtration. There is a 
tendency toward increased rates of filtration, in the most recent 
plant 6,000,000 gallons per acre per day being used. With turbid 
waters adequate coagulation and sedimentation have been intro- 
duced, as an adjunct to higher rates, and to relieve the filters of 
part of the load. Extensive experiments have been made with 
apparatus for washing the sand in place, but as yet have not been 
entirely successful. Centralization of control by leading all 
piping to one common regulator house has also been attempted. 
It will be seen that all these improvements tend toward a quasi- 
mechanical type of filtration. 

Mechanical Filtration. The primary difference between rapid 
or mechanical and slow sand filtration is in the higher rate used in 
the former process— 100 to 150,000,000 as against 3,000,000 gallons 
per acre per day, or about 50 to 1. This high rate necessitates 
reheving the filters of the burden of removing coarse suspended 
matter, which is accomplished by coagulation and sedimentation. 
It also follows that, as the rate of clogging the sand varies directly 
with the rate of filtration, the filter beds must be cleaned daily, and 
of necessity this must be done in dtu, to avoid a laborious removal 
and replacing of the sand. Since there is no time for the forma- 
tion of a Schmutzdecke by natural biological processes, a substitute 
must be supplied in the shape of a jelly-like film, or " mat," of 
coagulum, which forms with great rapidity on starting the filter 
after cleaning. 

Description of Plant. Fig. 7 shows a typical rapid sand 
filtration plant. The general similarity, in parts and arrangement, 
to the slow sand plant is readily grasped. The most striking feature 
is the contraction or concentration of the whole plant as compared 
with the slow sand type. The settling basin is present as before, 
but is often deeper and of a different type of construction and more 
thoroughly baffled. The office and laboratory building remains, 
containing also the coagulant apparatus and storage, for which 
reason it is frequently called the '^ coagulant house or building." 
The court between the filters assumes a different shape, though 
maintaining its functions, by being divided into a lower story or 



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WATER PUMFICATION PLANTS 




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TYPES OF PURIFICATION PLANTS 33 

pipe gallery, containing the piping, valves, and regulating devices, 
and an upper operating platform. We may imagine the individual 
regulator houses as expanding and merging into one continuous 
structure over both the former court and the greatly contracted 
filter units, their former locations being indicated only by the re- 
maining characteristic groups of valve stands on the operating 
platform. 

The advantages of this new arrangement as regards ease of 
operation and access to all parts are easily seen. The whole 
filtering area is under the eye of the operator; he may examine the 
distribution of the raw water and its quality at all points. By 
. manipulating a few valves, he may drain any unit sufiiciently to 
examine the sand surface and mat, in a very short time. The 
tendency toward vertical stratification of the sand is nullified by 
the small area, and a uniform horizontal hydraulic grading of the 
sand bed is maintained by frequent washing. The capacity of the 
units is generally less than those used in slow sand filtration, so that 
the effluent may be more closely controlled by individual samples, 
and any defective imit can be shut down immediately, with small 
loss of pimiped and coagulated water, and the fault can be found 
and corrected with a minimum of labor. The formation of the 
mat, or artificial Schmutzdecke, can be controlled as to consistency 
and thickness by applying coagulants directly to the raw water in 
the filter after washing. 

Two important differences in the theory and operation are 
these: bacterial growths in the filter bed are not required, owing to 
the artificial mat formation; therefore the beds may be sterilized 
by adding hypochlorite to the settled water, and the presence of 
"after-growth '' bacteria in the effluent done away with. Negative 
head in the sand bed, so scrupulously avoided in slow sand filtra- 
tion, is featured in the rapid process, as decreasing the necessary 
depth of filter tubs and tending toward a uniform distribution of 
rate over the bed. This is possible because the filters are washed 
so frequently as to minimize the chance of sufficient air being 
liberated within the bed to affect the operation. 

Settling Basins. The settling basin shown in Fig. 7 is con- 
structed of reinforced concrete, of a type frequently adopted where 
land is limited or expensive, as the vertical side walls give a maxi- 
mum capacity with the least area. A basin similar to that shown 
in Fig. 4 with earth embankments is less frequently used for me- 



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34 WATER PURIFICATION PLANTS 

chanical filter plants. The water enters through the inlet manifold, 
terminating in the risers 6-ft-6-6, which may extend above the 
water, acting as aerators as shown, or not, according to the condi- 
tions to be met. The basin is provided with baffles, C1-C2-C3, 
whose function it is to prevent undercurrents and to maintain 
a uniform flow throughout the basin. After passing through 
the basin the water is collected by the risers d-d-d-d of the outlet 
manifold and carried to the filters through the settled water 
main e. 

The floor of the basin is of smooth concrete with a decided pitch 
from all sides toward the center, where a sump / is located. In 
this sump is a drain valve operated by a handwheel h^ by means of 
which the basin may be emptied for cleaning through the drain g. 
After being emptied, the remaining mud is washed out through the 
drain by means of a hose. Fig. 7 shows a single basin, which 
necessitates either shutting down while cleaning, or by-passing the 
water directly to the filters by closing valves i and j and opening 
valve k. Many plants have duplicate basins, one of which may be 
cleaned at a time without interference with the operation of the 
plant. 

Coagulating Apparatus. The coagulant house shown is three 
stories high. The first floor forms the main entrance to the filter 
house, contains the wash water pumps, air compressor, receiving 
room and storage for coagulants, stairway to upper floors, etc. 
The second floor contains the combined office and laboratory, the 
solution tanks i-i-Z and orifice boxes m-m-m, from which pipes 
n-n-n carry the coagulant solution and discharge it into the raw 
water main a at 0. Sometimes additional coagulant pipes are 
provided, so that the coagulants may be introduced at the center 
baffle of the settling basin, C2, or into the settled water main e. 
The third floor is on a level with the tops of the solution tanks and 
is used for charging these and for coagulant storage. It also con- 
tains a scale for weighing chemicals and the stirring apparatus of 
the tanks. An elevator or hoist is installed, serving all floors, but 
primarily for carrying up barrels and sacks of coagulant to the 
third floor. 

Fig. 8 shows in section a typical solution tank and orifice box. 
Except when used for lime, these tanks are generally built of re- 
inforced concrete. On top of the tank is a dissolving box with a 
perforated bottom, into which the weighed coagulant is dumped 



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35 



Water Motor 




Tm l:;i\v WdlL'i' 



Fig. 8. — Section of a Coagulant Tank and Orifice Box. 



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36 WATER PURIFICATION PLANTS 

and dissolved by a spray of hot water, the solution flowing through 
the perforations into the tank. An automatic float shuts off the 
hot water when the tank is full, to prevent overflowing. Before 
starting to use the solution the operator closes the hot-water 
valve by hand. In the tank are mixing paddles attached to a 
vertical shaft, rotated by bevel gearing, belt-driven from a water 
or electric motor. These paddles keep the solution thoroughly 
mixed and of uniform strength throughout. 

From the bottom of the tank, a short valved pipe connection 
leads to the orifice box. It is the function of this device to feed the 
solution into the coagulant pipe at a constant rate, regardless of the 
amount in the solution tank. To this end a float valve on the inlet 
maintains a constant head on an orifice or opening in a thin 
metal plate in the bottom of the box, under which conditions, by 
the laws of hydraulics, the flow through the orifice will be constant 
and proportional to its area of opening. A sliding or rotating disk 
allows this area, and consequently the rate, to be varied, and a 
graduated handwheel is provided, so that the size of opening may 
be known to the operator. A screen across the box prevents 
large particles from obstructing the orifice, and the glass front 
allows the operator a view of the interior, and, by a mark etched 
upon it, tells him at a glance whether the water in the box is at the 
correct level, a most important point, as the rate of flow varies 
with the water level over the orifice. This is but one of a very 
diverse variety of orifice boxes, which differ in detail, but not in 
principle. Some are arranged to automatically vary the orifice 
opening with variations in the rate of the raw water, a desirable 
point if it does not lead to neglect by the operator, for automatic 
devices act as such only when given the necessary attention, which 
is increased over that required by simple non-automatic, in pro- 
portion to their degree of complexity. 

The solution tank should be provided with a float gage for 
indicating the depth of solution and having in conjunction a lov)- 
water alarm, consisting of an electric bell which will ring when the 
solution tank is about to become empty. The dial of the float 
gage is conveniently graduated as in Fig. 9, where it is seen that, 
besides the depth scale, concentric scales are added corresponding 
to the opening of the orifice box, these being graduated in hours, 
so that in charging the tank, knowing the opening of the orifice box 
and length of run, the operator can fill the tank to the required 



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TYPES OF PURIFICATION PLANTS 



37 




Fig. 9. — Dial for a Solution Tank Depth Gage. 




m:^ 



Hjpo Solution Tank ^Si^ 

Fig. 10. — Dissolving Device for Hypochlorite of Lime. 



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38 



WATER PURIFICATION PLANTS 




cij 









t- 



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TYPES OF PURIFICATION PLANTS 39 

depth, or if the opening of the orifice is changed during a nm, he 
can tell at a glance how long the tank will last at the new rate. 

Each solution tank is provided with a drain and valve for clean- 
ing purposes. 

Lime cannot be dissolved directly in the manner described, 
but before being poured into the solution tank must be slaked, as 
described in Chapter IX. This requires the use of iron slaking 
boxes. 

Hypochlorite of lime presents some difficulties owing to its 
comparative insolubility and its lightness, causing it to float on the 
water like flour. The home-made device shown in Fig. 10 is very 
handy for dissolving hypo in small plants. It consists pi an ice- 
cream freezer, with the can perforated with numerous small holes 
(say one-eighth inch). The freezer pail is bolted solidly to the top 
of the solution tank. A valved drain is provided from the freezer 
to the tank, as well as a supply of warm water to keep the pail 
filled. The weighed hypo is placed in the perforated can, and the 
pail filled with water. On turning the freezer the paddles force 
the hypo toward the periphery of the can by centrifugal force, and 
the scrapers squeeze it through the perforations in the can. The 
freezer should be large compared to the amount of hypo used, and 
all possible parts should be well coated with asphalt paint, to 
prevent corrosion. 

Fig. 11 shows a hypochlorite plant suitable for treating the 
unfiltered water supply of a city. It consists of dissolving ap- 
paratus, two orifice boxes, two solution tanks, stirring devices, 
hypo storage, and laboratory. To dissolve the hypo, which is 
received in sheet-metal canisters, a canister is suspended from 
the traveling scale and run over the dissolving box. The at- 
tendant cuts two holes in the end of the canister, one at the top 
and one at the bottom. By directing a stream of water under 
pressure into the upper hole, the hypo is washed out through the 
lower hole into the dissolving box. Thence it flows into one of the 
solution storage tanks and passes through the orifice box into the 
water. In dissolving the hypo, the attendant wears a mask and 
goggles and receives fresh air under slight pressure through a 
hose. Thus annoyance from fumes and dust are obviated. A 
similarly designed apparatus can be used in connection with 
filtration plants. 

The Filters. Figs. 12 and 13 show respectively the part plan 



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40 WATER PURIFICATION PLANTS 

and section of a modem concrete filter house. Referring to Fig. 
13, it will be seen that the filters are in two rows, with the pipe 
gallery and operating platform between them, and a subbasement 
for filtered water storage below, making a very compact and eco- 
nomical arrangement. The water from the settling basin enters the 
pipe gallery through the settled water main e, extending the length 
of the gallery with a valved branch to each filter. The level of the 
water on the filters may be regulated by float valves attached to 
the ends of the settled water inlets, as shown in the right-hand 
filter of Fig. 13, or the level for all the filters may be fixed by an 
overflow pipe in the settling basins. 

The nature of the filtering material through which the water 
passes is shown in the section, Fig. 13. It consists of a 30-inch 
layer of sand similar to that used in slow sand filters in quality, but 
slightly coarser (effective size 0.4 to 0.6 mm.). In operation it is 
covered with a mat or film of coagulum. The sand rests on about 
a foot of graded grayel, generally increasing in size from one- 
eighth inch at the top to three-quarters inch at the bottom. The 
gravel in turn is supported by perforated brass strainers, through 
which the water passes to the collector pipes below. Fig. 14 
shows several types of strainer systems. The upper type is ex- 
tensively used in plants using a high rate of wash. The bottom of 
the filter is molded into a series of parallel ridges and grooves, ap- 
proximately of the dimensions shown, all leading to a central 
collecting gutter. The grooves or valleys have ledges on- which 
rest perforated brass plates supporting the gravel. The portion 
of the groove below the strainer plate serves as a collecting channel 
for the filtered water. The gravel is confined between the ridges 
and is held down against the upward pressure while washing by a 
brass wire screen. A somewhat similar strainer system is in use 
at the Columbus, Ohio, plant and is shown by Fig. 42. The lower 
types are in general use at plants where both air and water are 
used in washing, and are similar to that shown in Fig. 13. There 
is a main collector through the center of the filter with lateral 
pipes (generally 2-inch diameter and spaced six inches on centers). 
Into these lateral pipes brass strainers are screwed. The left-hand 
side of the cut shows the arrangement for separate air and wash- 
water manifolds. In this case the perforated brass air laterals are 
placed just above the gravel. The strainer heads shown are of the 
slotted type, the wash water being distributed laterally through 



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TYPES OF PURIFICATION PLANTS 



41 




Fig. 12. — Plan of a Small Filter- Building, Showing Filter Units and Piping. 



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42 



WATER PURIJ'ICATION PLANTS 




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TYPES OF PURIFICATION PLANTS 



43 



the slots. The right-hand strainers are of the patented combined 
air and wash-water type (Williamson strainers). It will be noted 
that the strainer shanks extend almost to the bottom of the 
lateral pipes. To wash with air, the air is admitted to the upper 
half of the lateral pipes, which contain sufficient water to seal the 









Perforated Braa$ Plate 
Mfas Id. hoics |»er Uu.ft. 




ii.. 






Omded Omrel 



Collector I^atemt 



^^mm^ 















V Co1[nbiD(^d 
/Air and Wash 



Fig. 14. — ^Typical Strainer Systems Used in Mechanical Filters. 

extended ends of the strainer shanks. The air escapes through 
the strainers via small holes drilled in the shanks of the strain- 
ers. There are many types of strainers in use other than those 
described. 

As in the case of slow sand filters, the laterals discharge into a 
main collector, bisecting the filter, which carries the filtered water 
to an effluent or rate controller, situated in the pipe gallery, one 
being provided for each filter unit. Owing to the rapid increase in 
loss of head, automatic control is here imperative. If the filters 



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44 



WATER PURIFICATION PLANTS 



operate under negative head, the controllers are set some distance 
below the filters, which requires them to regulate equally well 
with their outlets under back pressure from the clear-water basin. 




Fio. 16.— Rate of Flow Controller for Mechanical Filters. Orifice Box Type» 

It is also desirable that they should operate with a minimum dif- 
ference of head. The conditions practically eliminate the fixed- 




Fia. 16.— Rate of Flow Controller for Mechanical Filters. Velocity Type. 

head-over-orifice type, Fig. 15 (such as described for the slow sand 
plant, or an enlarged orifice box), and require a device wherein the 
velocity head or an artificially created difference of head in the 



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45 



effluent pipe regulates the area of a valve pro rata. A typical con- 
troller of the velocity type is shown diagrammatically in Fig. 16.* 




Fig. 17.— Rate of Flow Controller for Mechanical Filters. Venturi Type. 




Courtesy Simplex Valve and Meter Company. 

Fig. 17a. — ^Venturi Type Rate Controller. 

The water flows downward through the draft tube a and striking 
the plate b has its direction reversed so that it impinges on the 
inverted hollow cylinder c, the sides of which form the gates over 

* Made by the Norwood Engineering Co. for the Charleroi, Pa., plant. 



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46 WATER PURIFICATION PLANTS 

the apertures d-d-d. The impact of the water raises the cylinder 
in proportion to the velocity in the draft tube, thereby throttling 
the apertures d-d-d, and allowing the water to escape as indicated 
by arrows. By means of a cone valve e regulated from a valve 
stand on the operating floor, the controller can be set to any de- 
sired rate. Fig. 17 is a schematic sketch of a controller of the dif- 
ference-in-head type. An obstruction, such as a Venturi tube, 
orifice plate, etc., is placed in the effluent pipe at a, followed by a 
valve 6 whose opening is regulated by the position of the piston c. 
The position of this piston is determined by the difference between 
the direct upward pressure from below the obstruction and the 
downward pressure transmitted to the top of the piston from above 
the obstruction by means of the pipe d. The controller can be 
set to deliver at any desired rate by the position of the weight w 
on the lever arm. 

Clear- Water Basin. The clear-water basin, into which the 
effluent discharges from the controllers, is simply a reinforced con- 
crete tank beneath the fflters, for equalizing the load on the high- 
pressure pumps and furnishing a reserve for washing filters, etc. 
It is provided with a sump and valve for drainage and cleaning. 

Washing Filters. In washing a fflter it is first shut down by 
closing the settled-water and effluent valves p and q and draining it 
to the top of troughs by opening the sewer valve s. Fig. 13. As- 
suming the filter to be piped for air, the compressor is then started 
and the air valve t opened, admitting compressed air to a grid 
placed just below the surface of the filter gravel which distributes 
the air uniformly through the sand bed by means of minute per- 
forations in the pipes of the grid. The purpose of the air is to 
loosen the sand, mix it, and remove dirt by the abrasion of the sand 
particles. After three to five minutes of air washing the air valve 
is closed and the wash valve u, Fig. 13, is slowly opened. Filtered 
water flows from the wash-water pipe v through the collector sys- 
tem and upward through the strainer openings, which are propor- 
tioned to give a uniform upward flow over the area of the filter. 
The wash water flowing upward through the sand thoroughly 
cleanses it and grades it hydraulically, the dirty water escaping 
by means of the wash troughs w-Wy Figs. 12 and 13, and sewer 
outlet to the sewer Xj Fig. 13. After the sand is clean the filter is 
again put into operation. Washing requires about 12 to 15 
minutes per filter. 



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TYPES OB^ PUKIFICATION PLANTS 47 

In some plants the air is omitted, in which case a higher wash 
velocity is used, and it becomes necessary to tie down the gravel 
with brass sfcreen or it will be impelled upward into the sand by the 
wash water. In old plants where the filter units consist of circular 
wood or steel tanks, mechanical rakes are used for agitation during 
washing. Such a unit is shown in Fig. 18. A central shaft 
carries two radial arms with vertical raking bars reaching nearly 
through the sand and revolved during washing by suitable gearing, 
generally belt-driven. The other details are readily understood 
from the figure and correspond to those already described. 

Wash water may be obtained by tapping the wash-water pipe 
into a pressure main, obtaining the required pressure by means of a 
reducing valve. This involves a waste of pressure and there is 
also danger from water hammer in the high-pressure mains due to 
chattering of the reducing valve. A better way is to have dupli- 
cate centrifugal wash pumps drawing from the clear-water basin 
and discharging into the wash-water main at the proper pressure, 
or, better yet, to have the pumps discharge into an elevated tank 
of proper height and dimensions to insure a uniform pressure. 

ValveSy Gages, etc. The valves required per filter are the 
Influent (settled water). Effluent j Wash Watery Sewer j Air, and 
Filter Drain; the last being used to completely empty the filter 
or when it is desired to waste the effluent. These are arranged 
with valve stands on the operating floor, so as to form a convenient 
^oup in front of each fflter. In the case of large filters, hy- 
draulically operated valves are used, and the handles for these are 
^ouped together on a table in front of each filter. The con- 
troller also has an adjustment by which its rate can be changed 
from the operating floor. Here, too, are placed the loss-of-head 
gages, one for each fflter, which indicate the friction through the 
fflter, as already explained for slow sand fflters, and often gages 
showing the rate of flow. Each unit should be equipped with an 
effluent sampling pump, by means of which samples may be ob- 
tained at any time for analysis. There should be gages to show 
the wash and air pressures and floats to indicate the levels of water 
in the settling and clear-water basins. 

Laboratory. The requirements of the laboratory are quite 
simple. The necessary apparatus is given in the chapters on 
Bacterial and Chemical Tests. As to the room, it should be dry, 
well lighted and ventilated, and provided with heat and artificial 



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TYPES OF PURIFICATION PLANTS 49 



List of Parts in Wooden Tank. Filter (Fig. 18): 

1. — Loss-of-Head Gage. 

2.— Filtered Water Effluent Valve. 

3. — Waah Water Supply Valve. 

4.— First Filtered Water Valve. 

5.— Float Tube. 

6.— Float Tank. 

7.— Float. 

8.— Unfiltered Water Influent 
(Automatic Control). 

9.— Orifice Filter Control. 
10.— Butterfly Valve. 
11.— Float. 
12. — ^Agitator Gears. 
13.— Clutch Pulleys. 
14. — Shifting Lever. 
15.— Waste Wash Water Valve. 
16. — Agitator Rake Bars. 
17.— Filtering Sand. 
18.— Filtering Gravel. 
19. — Strainers. 
20.— Concrete Fill. 

21.— Filtered Water Collecting System. 
22. — Supply and Wash Trough. 
23. — Operating Platform. 
24.— Filtered Water Effluent Pipe. 
25.— First Filtered Water Pipe to Drain. 
26.— Wash Water Supply. 
27. — ^Waste Water Pipe to Drain. 



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WATER PURIFICATION PLANTS 



light, preferably steam and electricity. It should be provided 
with gas for use in Bunsen burners, autoclave, sterilizers, etc. 
The incubators are preferably heated with electricity, as being 
least troublesome. The principal work table should be located 
in front of a large window, preferably facing north, and should 




Courtesy Pittsburgh Filter Manufacturing Co. 

Fig. 18a. — Typical Operating Table Showing Levers for Operating 
Hydraulic Valves, Recording Loss-of-Head Gage (on Left), and Effluent 
Sample Pump (on Right). 

have a slate top, or one of heavy wood, painted a dull black. 
The reagents should be handily placed on shelves above the table, 
and drawers should be provided for filters, test tubes, etc. There 
should be a sink provided with hot and cold water, an ice-box, and 
a water still. 

Much can be done by a small expenditure for extra apparatus 
to expedite the tests. Thus by using self-filling burettes and a 
complete set of apparatus for each test, kept ready for use and set 
up in definite places in the order in which the tests are made, 
much needless walking about to get apparatus is done away with. 

There should be a desk and chair for the chemist and a filing 



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GENERAL PUN OF 

WASHINGTON FILTRATION PUNT 
SHOWING FINISHED SURFACES 




From Tran*. Amtrtean SaeUtg of Cittl Enfineer*, Vol. LVII. 



FiQ. 19.— General Plan of W^j,^ 



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.£Bt^lil5 l ^^'«^M COURT Wa.f43 7 

JIJ2B__: NcUae : No.m i N0.U28 • 




.shington Filtration Plant Showing Finished Surfaces. 



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TYPES OF PUKIFICATION PLANTS 61 

system for the records, but superfluous chairs and furniture are to 
be avoided as tending to make the laboratory too comfortable a 
place for visitors. 

Mechanical Filtration and Water Softening. The mechani- 
cal filter plant is adapted, with a few slight alterations, to do 
efficient work in water softening. The principal requirements to 
fit it for this work are an ample settling basin and larger facilities 
for storing and handling coagulants, especially lime. This matter 
is more fully taken up in Chapter VII, on Water Softening. 

Mechanical Filtration and Iron Remoyal. The removal of 
iron in conjunction with mechanical filtration is accomplished by 
aeration followed by treatment with lime and some aluminimi 
sulphate, as the precipitate formed by lime alone is too fine to be 
readily filtered out. This is treated fully in Chapter VI, Coagula- 
tion and Sterilization. 

The Slow Sand Filtration Plant at Washington, D. C* The 
water supply of the City of Washington is obtained from 
the Potomac River by a diversion dam above the Great Falls, 
being conducted thence to the city through an aqueduct and tunnel 
of an aggregate length of 90,000 feet. Two large reservoirs, each 
of 150,000,000 gallons nominal capacity, are located along the 
aqueduct, and this terminates in a third reservoir of 300,000,000 
gallons capacity situated within the city proper, at a sufficient ele- 
vation to supply most parts thereof by gravity, a few excep- 
tionally high points being supplied by means of booster pumps. 
The capacities given are nominal, about 300,000,000 gallons being 
actually available from the three reservoirs. The aqueduct has a 
capacity of 75,000,000 gallons per day. 

As considerable sedimentation is secured in the reservoirs, no 
additional basins were built, the water being pumped directly 
from the last (Washington City) reservoir to the filters which are 
adjacent thereto. The pumping equipment consists of three 
engine-driven centrifugal pumps, each of 40,000,000 gallons per 
day capacity, located in a pumping station built as part of the 
filtration project. The lift from the reservoir to the water level on 
the filters varies from 21 to 35 feet as the reservoir is drawn down. 

* " Works for the Purification of the Water Supply of Washington, D. C." 
By Allen Hazen and E. D. Hardy, Trans. American Society of Civil En- 
gineers. Vol. LVII, p. 307. 



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52 



WATER PURIFICATION PLANTS 



As the close regulation of centrifugal pumps under varying head is 
difficult, allowance was made for a fluctuation of 6 inches in depth 
of water on the filters, which gives an aggregate margin of 4,000,000 
gallons. The filtered water is collected in a pure-water reservoir, 



All Pipee Spaced 9^'apart in Laterals 



DETAIL OF 
INTERIOR DRAINS 



15 SpUt Tito CoTor- 
^SpUtTUe Utenl 




CLAN OF UNDEflDRAihAOE Sir STEM > SHOWmo WA^J^O^.E&, LATfRAtS AND CONNECT ION B 
Scale of Feet 




SECTION ON A-B 
From Trana. American Society of Civil Engineers, Vol. LVII. 

Fig. 20.— Details of Filters, Washington, D. C. 

roofed with a concrete groined-arch construction, of 14,000,000 
gallons capacity, whence it is supplied to the city through a set of 
equalizing float valves. 

The arrangement of the plant is shown by Fig. 19. It is ir- 
regular, as the available ground was limited and had to be iised 
most economically. There are twenty-nine filters, each having one 
acre of sand area, so that at the customary rate (3,000,000 gallons 



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TYPES OF PURIFICATION PLANTS 



53 



per acre per day) the plant has a daily capacity of 87,000,000 
gallons. Allowance must be made, however, for filters out of use 
due to sand scraping and repairs. It will be noted that the filters 




So TTIn Pn!n 
SECTION ON D-D ^ifaUhilum*?, .^fcLL (Ufi) 

Fnm TraiM, American Society of Cvril Engineers, Vol, LVII. 

Fig. 21. 

are grouped on each side of " courts " which contain the piping, 
sand-washing apparatus, etc. 

The filters are essentially of the type already described, the 
principal features being shown by Fig. 20. The walls, floor, and 
groined-arch roof construction are of concrete masonry, the type of 



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Engineering Record, April 7, 1906, 

Fig. 22. — Sand Storage Bins, Washington, D. C, Filtration Plant. 




Engineering Record, April 7, I90ti, 

Fig. 23. — Sand Washers, Washington Filtration Plant. 



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TYPES OF PURIFICATION PLANTS 



55 



structure being such as to require little reinforcement. The roof 
is covered with earth and sodded. The central collecting pipe is • 
located below the floor level, and the filtered water is led to it by 




SAND BINS 



REINFORCING IN BOTTOM 
OF CONE 

Trans. American Society of Civil Engineers, Vol. LVII. 

Fig. 24. — Details of Sand Bins, Washington Filtration Plant. 

lateral drains of 12-inch half-tile and 6-inch tile, the latter 
being used near the extremities of the laterals. A peculiarity of 
construction consists in the interposition of a brass orifice plate at 
the junction of laterals and main collector for the purpose of com- 
pensating for variations in loss of head between those laterals 



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Trans. American Society of Civil Engineers, VoL LVII. 

Fig. 25. — Interior View of Filter, Washington Filtration Plant (Showing 
Filter Sand and Gravel Removed). Note Lateral Drains. 




Trana, American Society of Civil Engineers^ Vol, LVII. 

Fig. 26.— General View of Washington, D. C, Filtration Plant. 



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TYPES OF PURIFICATION PLANTS 57 

remote from and those adjacent to the filter outlet. The drain- 
age system is covered with 12 inches of graded gravel supporting 
40 inches of filter sand (effective size, 0.32 mm. ; uniformity coef- 
ficient, 1.77). The working head of water on the filters is 4 feet. 

The effluent pipes from the filter units are carried to centrally 
located regulator houses, of which there are seven, generally ar- 
ranged to serve five filters each. Fig. 21 gives the details of one 
such house. The substructure contains six water-tight concrete 
compartments, five serving as receiving basins for the effluent of 
the filters, the sixth containing recording mechanism. The filter 
effluents enter the respective compartments through Venturi 
meters and valves with graduated handwheels. The Venturi 
meters indicate and record the rates of filtration for each filter,. and 
adjustments of rate are made by means of the graduated valves. 
The effluents discharge into a central collecting flume through 
valved apertures and are carried to the filtered-water reservoir via 
a main effluent pipe. Facilities for draining any compartment are 
provided. The superstructure is of brick with stone trimming and 
tile roof. 

The method of handling and washing sand is that already de- 
scribed, and the reader is referred to Figs. 5 and 6 for details of the 
portable sand ejectors and sand washers used. Fig. 22 illustrates 
one of the sand storage bins, of which there are twenty-nine. In 
the left background is the superstructure of one of the regulator 
houses, and to the right is the entrance to one of the " ramps " or 
inclined walkways leading into the filters. Fig. 24 shows the de- 
tails of a sand bin. It is built so that a wagon can drive under- 
neath, be filled with clean sand, which is then delivered into the 
filters through manholes in the roof. 

An administration building contains general offices, chemical 
and bacterial laboratories, lockers, toilets, storerooms, etc. 

While no provision was made for coagulation, because of popular 
prejudice against the use of chemicals, the advantages to be 
gained therefrom were fully appreciated by the designing en- 
gineers and recent experimental work at the plant has more than 
fulfilled anticipations as to the value of coagulation. Improve- 
ments in sand washing have also been made, notably in sub- 
stituting the ejector method for the use of carts in replacing sand 
in the filters. 

The plant was built under the direction of Colonel A. M. 



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58 



WATER PURIFICATION PLANTS 



Miller, assisted by Capt. W. P. Wooten and R. D. Chase. Mr. 
Allen Hazen was consulting engineer and Mr. E. D. Hardy has 
had charge of the plant since its completion. 

The Torresdale Preliminary Filters at Philadelphia, Penn.* 

The City of Philadelphia has installed a number of rapid sand- 
filter plants, with the object of removing the coarse suspended 




Engineering Record, November H, 1908. 

Fig. 27.— Torresdale Filtration Plant. 



Plan and Part Section. 



matter from the water preliminary to final filtration. Of these 
the installation at Torresdale is typical. The original plant was of 
the slow sand type, similar to that at Washington, already de- 
scribed, and, filtering at a rate of 3,000,000 gallons per acre per day, 

* Engineering Record, November 14, 1908. 



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TYPES OF PURIFICATION PLANTS 59 

had a daily capacity of 120,000,000 gallons. While the quality 
of effluent was satisfactory, it was desired to increase the capacity 
of the filters. By means of the preliminary filter plant here de- 
scribed, it became possible to double the rate of filtration of the slow 
sand filters, enabling an output of 240,000,000 gallons per day to 
be obtained. 

The preliminary filters are adjacent the original slow sand 
plant, are of 240,000,000 gallons capacity, and essentially of the 
mechanical type, although somewhat simplified and operated 
without coagulation. As shown by Fig. 27, the plant consists of 
120 beds, arranged in 8 rows of 15 beds each. Each bed measures 
20 "feet 3 inches by 60 feet, has a capacity of 2,000,000 gallons per 
day when operated at the rate of 80,000,000 gallons per acre per 
day, and has a complete system of control valves and piping, 
manipulated by levers on an individual operating table. There 
are four filter houses, one between each double row of filters. The 
raw water is admitted to the filters by means of channels or 
gullets between the rows of filters, entering at the center of the rear 
wall, and after filtration is collected in effluent gullets imder the 
filter houses. 

The filters, flumes, floors, roofs, etc., are of concrete, reinforced 
or supported by structural shapes. The superstructure is of face 
brick trimmed with gray granite. 

The raw water is pumped to the preliminary filters from the 
river through an 11-foot riveted steel conduit encased in concrete. 
This conduit runs the full length of the filter plant and has three 
7-foot and two 53^-foot steel branch connections, leading to the 
five influent gullets already mentioned. These influent gullets 
extend the full width of the plant, between adjacent rows of 
filters, being formed by the back walls of the filter rniits, except 
the two outside gullets, where an additional wall had to be added. 
The raw water enters the filter beds by means of cast-iron pipes 
in the rear wall, each controlled by a 16-inch hydraulic valve 
located in the central wash gutter. This is formed in the cus- 
tomary way by two reinforced concrete walls extending longi- 
tudinally through the center of the filter and 12 inches apart, 
dividing the filter bed proper into two equal portions. Steel wash- 
water troughs extend laterally across the filters at right angles to 
and level with the tops of the central gutter walls, and serve to 
convey the wash water to the central gutter, whence it finds its 



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WATER PURIFICATION PLANTS 



way to the sewer through a hydraulically operated sluice gate 
at the front end of the filter. There are twelve such wash-water 
troughs per filter, being spaced equally, six on each side of the 
central gutter. The general arrangement of central gutter 
troughs, etc., is shown in Fig. 28. 

The filtering material consists of gravel and sand of graded 
sizes, decreasing in size upward, viz., at the bottom, 15 inches of 
gravel, varying in size from 2 to 3 inches; 4 inches of gravel from 




Engineering Record, November H, 1908, 

Fig. 28.— Torresdale Filtration Plant. View of Filter Bed. 

% to 13^ inches; 3 inches of gravel from M *o 3^ inch; 8 inches 
from M to 3^ inch, and a top coating of 12 inches of sand from 
0.8 to 1 mm. size. Under the gravel, and running longitudinally 
through the center of each of the two equal filter beds into which 
the unit is divided by the cross walls, is an effluent collector formed 
by half tile of concrete, with slotted openings for admission of the 
filtered water. The two lines of tile unite for each filter, allowing 
the filtered water to flow through a short length of 16-inch pipe and 
via an automatic rate controller into the effluent gullet situated 
between each two rows of filters. Each filter outlet is equipped 
with an hydraulically operated valve. The main effluent gullets 
terminate in 7-foot steel conduits leading to an 11-foot steel, con- 



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TYPES OF PURIFICATION PLANTS 61 

crete-cased head conduit, through which the water passes on to the 
slow sand filters. 

For washing the filters, water and air are used, and a separate 
system of piping is provided. Filtered water is pumped into an 
elevated wash-water tank, built of reinforced concrete, from which 
a 48-inch wash-water line leads to the plant, a 30-inch branch 
line from which extends through the pipe gallery between each two 
rows of filters. At the center of each filter there is a 20-inch wash- 
water take-oflf controlled by a hydraulic valve. This 20-inch 
line extends longitudinally through the filter, being himg from the 
roof above the central gutter, and divides at the center of the bed 
into four 12-inch distributing pipes, from each of which two 8-inch 
down pipes take oflf, leading to 8-inch manifold headers placed 
above the filtered water collectors (below the sand and gravel). 
The manifold proper consists of 13^-inch lateral pipes, spaced 5^ 
inches on centers and drilled with /{e-ii^ch holes on the bottom. 
This effects an essentially equal distribution of the wash water 
under the gravel, which, rising upward through the sand, cleanses 
the same of its collected impurities, the dirty wash water over- 
flowing into the collecting troughs, thence to the central gutter, 
and out into the wash-water drain, which consists simply of the 
space between the filter walls and the effluent gullet. Air agita- 
tion is used during washing, being suppHed by an air main in each 
gallery, with branches to the individual filters connected into the 
wash-water header, the same manifold being used for distributing 
wash water and air. A 6-inch valve is provided for draining each 
filter. 

Fig. 29 shows a section through one of the filter galleries. At 
each side are the front walls of opposite filter units. The filter 
floor is carried through as the gallery floor. In the center, ex- 
tending longitudinally through the gallery, is the effluent gullet or 
flume, 6 by 6 feet in area, into which the filtered water discharges 
through an effluent controller. The top of this flume supports the 
30-inch wash header and above that the operating platform. 
The air pipe is suspended from the ceiling, and at each filter a 
12-inch branch is taken off connecting into the 20-inch wash- 
water pipe. The air supply is controlled by a 12-inch hydraulic 
valve. The spaces between the filter walls and effluent gullet 
Iform the wash-water drains, and the central gutters and drain 
pipes discharge directly into these. 



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WATER PURIFICATION PLANTS 



This plant is of special type, designed for a definite purpose, 
namely, to prefilter the water only, and the design is not adapted 
for more general use. The plant was designed and constructed 

^O , __^ ¥^ 




CROSS SECTION THROUGH FILTER HOUSE 
Engineering Record^ November IJ^, 1908. 

Fig. 29.— Torresdale Filtration Plant. 

under the direction of Mr. Fred C. Dunlap, chief of the Bureau 
of Water, Philadelphia, Perm. 

The Mechanical Filtration Plant at Minneapolis, Minn.* This 
plant is of interest as being typical of the modem installation of 
larger size, because of its flexibility of operation, made necessary 
by the rapid variations of the Mississippi River, from which the 

* Engineering Record, November 18, 1911. 



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TYPES OF PURIFICATION PLANTS 



63 



raw-water supply is derived, and because of its method of 
handling and mixing chemicals. 

The filtration plant is built near two old service reservoirs, 
each of 47,000,000 gallons capacity. One of these was built up 10 
feet and adapted as a preliminary settling basin, to which the raw 
water is pumped and allowed to settle (approximately 24 hours) 



Settling Reservoir 




Engineering Record, November 18,1911. 
Fig. 30. — Minneapolis Filtration Plant. General Plan. 

before reaching the filtration plant. The other reservoir was 
roofed over with a groined arch construction of reinforced concrete, 
and serves as a clear-water reservoir, receiving the efliuent of the 
filter plant and equaUzing the load on the filters, a very desirable 
feature. The normal rating of the plant is 39,000,000 gallons per 
day. 

The general layout of the plant is shown in Fig. 30. After 
passing through the preliminary settling basin, the water flows 
through a 60-inch cast-iron Une to a controlling chamber, entering 
the same through a Venturi meter, which measures and records 
the volume and actuates the chemical feed controls, causing an 
automatic adjustment of the amount of coagulant to the raw water 



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64 WATER PURIFICATION PLANTS 

to be treated. The controlling chamber is provided with sluice 
gates, so that the raw water may pass from it either into the mixing 
chamber or directly into the coagulating basins; other sluice gates 
provide for passing it directly to the filters or allowing some of it 
to waste through a 20-inch cast-iron pipe line intended for flushing 
sediment from the floor of the coagulating basins. 

Normally the water passes from the controlling to the mixing 
chamber, the coagulant solutions, aluminum sulphate and lime 
(when required) being introduced at this point. The mixing 
chamber is a covered structure of reinforced concrete, 34 feet 
8 inches wide by 173 feet long inside, with wooden baffles of the 
vertical type, 3 feet center to center. The water passes back and 
forth between the baffles in its journey through the mixing cham- 
ber, traveling a total distance of about 2,000 feet. This insures a 
thorough mixing of the coagulants with the water and allows time 
for the chemical reactions to take place. The mixing chamber is 
built across the ends of the coagulating basins, with a space of 
about 73^ feet between the two, this space being denoted on the 
drawing. Fig. 30, as the center passage. This center passage is 
divided by horizontal diaphragms of concrete into two flumes or 
conduits, the side wall of the mixing chamber and the end walls of 
the coagulating basins forming the vertical sides of the flumes. 
The lower flume receives the water from the mixing chamber and 
introduces it into the coagulating basins. As it may not always be 
desirable to run. the water through the full length of the mixing 
chamber, four sluice gates are located in the west wall of same, 
communicating directly with the lower flume and thence with the 
coagulating basins, As already stated, the water may enter the 
lower flume at the north end, directly from the controlling chamber, 
thus by-passing the mixing chamber. The upper flume receives 
the water after its passage through the basins and conducts it to 
the filters. It may also receive the water directly from the con- 
trol chamber or after its passage through the mixing chamber. 
Further gates provide for by-passing either basin, or operating the 
basuis both in series or parallel. The extreme flexibility and 
absence of complicated pipe work in this arrangement are commend- 
able. Below the central passage is a 12-inch sewer into which 
both the mixing and controlling chambers and the coagulating 
basins may be drained. 

After passing through the mixing chamber, the treated water 



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TYPES OF PURIFICATION PLANTS 65 

enters the coagulating basins. These are in duplicate, each mea- 
suring 95 feet 8 inches by 119 feet 4 inches inside, and have a com- 
bined capacity of about 2,800,000 gallons. Each basin has three 
vertical concrete baffles with water passages aroimd the ends, so 
that the water makes four passes in traversing the basin. The 
basins can be flushed by by-passing raw water from the controlling 
chamber through the 20-inch flushing line already mentioned, 
being drained off through sumps leading to the 12-inch cast-iron 
drain under the central passage. Additional fire-hose connections 
are provided for hosing out the heavy sludge. 

The water, after passing through the coagulating basins, enters 
the upper flume over a skimming weir, through which it passes 
into a 60-inch influent pipe, leading to the filters. These are twelve 
in number, six on either side of the operating gallery, and have 
each a capacity of 3,250,000 gallons at a rate of 125,000,000 gallons 
per acre per day. Each bed is divided into* two parts by central 
wash-water gutter of the usual type, which, in conjunction with 
eight lateral gutters, serves to distribute the settled and treated 
water entering the filter through a twenty-inch valved branch con- 
nection from the 60-inch influent header in the gallery. 

The filtering medium consists of 30 inches of sand having an 
effective size from 0.35 to 0.44 mm. and a uniformity coefficient 
of 1.65. The strainer system consists of concrete ridges cast on 
the bottom of the filter at right angles to the central gutter. The 
grooves between the ridges are filled with graded gravel and a 
brass screen is bolted over the gravel to prevent displacement 
while washing. The gravel rests on perforated brass strainer 
plates, below which are water passages for collecting the effluent 
and distributing the wash water. The filtered water collected by 
the 'Strainer system flows into a manifold of collector pipes, and 
through these and a rate controller into the clear-water basin 
beneath the filters. 

The filters are washed by forcing filtered water under pressure 
upward through the strainer system. No air is used, the wash 
pressure being sufficient to thoroughly agitate and cleanse the 
sand. The rate of wash is 15 gallons per square foot per minute. 
The dirty wash water is collected by the cross troughs and flows 
into the central gutter, thence through a valved coimection into a 
reinforced concrete sewer beneath the filter gallery. As no large 
sewer was available, the dirty wash water is collected in a receiving 



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66 



WATER PURIFICATION PLANTS 



basin, and slowly drained away through a 12-inch sewer. Water 
for washing is obtained from an elevated tank of reinforced con- 
crete, located above the receiving basin just mentioned. The 
capacity of this tank eliminates the necessity for large wash pumps, 
as it can be filled between washings by relatively small pumps, in 




SECTION THROUGH CHEMICAL STORAGE BINS AND DETAIL OF AGITATOR. 
Engineering Record, November 18, 1911. 

Fig. 31. — Minneapolis Filtration Plant. 

the present case by two centrifugals of 1,600 gallons per minute 
capacity. 

Special interest attaches to the arrangements for handling and 
mixing chemicals. The necessary apparatus is contained in a 
head house located across one end of the filter building. The 



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67 



E^Trrq 







Engineering Record, November 18, 1911. 

Fig. 32. — Minneapolis Filtration Plant. Plan of Head House. 



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68 WATER PURIFICATION PLANTS 

floor elevations axe such that the chemicals caa be handled and 
stored by gravity, but the solutions must be pumped to the orifice 
boxes which feed them into the mixing chamber. 

The lime and alum are purchased in carload lots and carted to 
the plant by wagons. The wagons discharge upon a dumping 
platform shown on the left-hand side of Fig. 31, at elevation 328.0. 
The lime and alum pass from this platform through separate 
chutes to the boot of a bucket elevator, the lime passing en route 
through a small crusher, which breaks it into lumps of a size readily 
handled by the elevator. The material is raised by the elevator 
into a hopper at the top of the building and discharges through a 
grain chute equipped with a revolving spout capable of discharging 
into any one of 12 reinforced concrete storage bins. In event of a 
breakdown in the bucket elevator, a freight elevator of standard 
design may be used to raise the chemicals from the unloading 
platform to the top of the storage bins, into which they are then 
shoveled by hand labor. Below the bins a traveling bucket 
operates on a suspended rail and serves to convey the coagulant to 
the solution tanks. The arrangement of the tracks is shown in 
Fig. 32. The traveling bucket is balanced on a scale beam, 
enabling the operator to measure out the required amount of 
chemical directlj'' from the bins. 

The lime-slaking apparatus is rather unique, consisting of two 
concrete mixers, each of 1)^ yards capacity, into which the lime 
is dumped directly from the traveling bucket. Water is added 
and the mixture revolved in the drum of the machine. The milk 
of lime discharges into a trough having valved outlets into each of 
the three lime solution tanks. These are circular steel tanks, 
12 feet 5 inches in diameter and 13 feet deep. Steel is used, be- 
cause calcium hydroxid has a destructive action on concrete. The 
alum and hypo tanks, however, are of concrete and rectangular in 
plan. The agitating device employed in each of the several tanks 
consists of a helicoidal bronze impeller mounted on a vertical shaft 
driven by a motor at the top of the tank. The direction of rota- 
tion is such as to create a downward current at the center of each 
tank, driving the solution along the floor of the tank and up the 
sides. This course of the solution is further aided by a conical 
baffle placed over the impeller. 

The aluminum sulphate is dissolved previous to discharge into 
the solution tanks in concrete dissolving boxes, 6 by 3 feet in plan 



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TYPES OF PURIFICATION PLANTS 69 

and 4 feet deep, which are provided in duplicate. Agitation in 
these boxes is provided for by a manifold of 1-inch galvanized pipe 
At the bottom drilled with /ig-inch holes 3 inches on centers. 
Water flowing upward through this grid dissolves the alum more 
readily than the Usual downward stream. The dissolved alum 
overflows from these boxes and passes into the solution tanks 
through a screened opening. 

An attempt is made in this plant to overcome the hardship 
which usually attaches to the handling of the hypochlorite of lime 
used for disinfection of the filtrate. The device used is shown in 
Fig. 31. The hypo is received in drums weighing about 750 
pounds. The drums are lowered to the operating floor by means 
of the freight elevator and rolled under an I-beam traveler, 
running across the hypo dissolving boxes. The drum is lifted 
into the dissolving box by means of a set of chain blocks, coming 
to rest on a false bottom of perforated grate bars. The dis- 
solving box is then filled with water so as to submerge the drum 
-completely. While the drum rests on the grate bars, holes are 
driven in both ends by steel pins; a single pin embedded in one end 
of the dissolving box is driven into the exact center of one end of 
the drum, while the other end is perforated by four pins mounted 
on a chuck rotating on a steel shaft passing through the end 
of the dissolving box by means of a stuffing gland. Besides its 
rotary motion, the shaft can move longitudinally through the 
^and and the can is perforated by striking the end of the shaft 
lyith a sledge, causing the four pointed pins in the chuck to per- 
forate one end of the drum, and driving the drum bodily against 
the center pin at the other end. The drum can now be rotated 
by tinning the shaft through agency of a ratchet and is cut in 
two under water by a large can opener. The hypo is then dis- 
solved out by the same type of manifold device used in the alum 
dissolving boxes and flows into the hypo solution tanks. 

As the coagulant leaves the solution tanks at a level much 
below that of the water in the mixing chamber, it is pumped to 
<;hemical control devices by small bronze centrifugal pumps. 
The chemical feed tanks are located on the ground floor. The 
solutions are pumped into them at a constant rate, a uniform head 
being maintained by overflows in the tanks which carry the sur- 
plus back into the respective solution tanks. The chemical feed 
controllers consist of adjustable orifices automatically regulated 



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WATER PURIFICATION PLANTS 



by the difference in head of the Venturi meter in the controlling 
chamber, so that the amomit of coagulant is always proportional 
to the rate of raw-water pumpage. The lime is applied as the 




Engineering Record, November 18, 1911, 

Fig. 33. — Minneapolis Filtration Plant. Solution Tanks, Overhead 
Conveyor, and Controllers. 

water enters the mixing chamber, the alum a little later at some 
point in the central passage. The hypo is added as the water 
enters the clear-water reservoir. 

This plant was designed by Hering & Fuller, consulting en- 



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71 



gineers, New York. Mr. Andrew Rinker, city engineer, had 
supervision of the construction with Mr. W. N. Jones in direct 
charge, assisted by Mr. J. A. Jensen, waterworks engineer. Mr. 
J. W. Armstrong had immediate charge of plans and specifications 
for the consulting engineers. 

The Mechanical FUter Plant at Wilkinsburg, Penn.* This 
is a type of plant peculiarly adapted to very hilly or semi- 
mountainous regions where the location is adjacent to a high pres- 
sure reservoir and rather difficult of access. In this instance the 
plant is located on a hill top about one mile from the Allegheny 
River (the source of supply) and about 600 feet above same. The 
water is pumped directly from the river to the sedimentation 
basins against a total pressure of 250 pounds per square inch. 




PLAN OF MECHANICAL FILTRATION PLANT, WILKINSBURG, PA. 
Engineering Record, October 1,1910. 

Fig. 34. 

The plant comprises two uncovered sedimentation basins of re- 
inforced concrete, each 150 feet long, 60 feet wide, and 223^ feet 
deep, and 10 filter beds, each having a capacity of 1,250,000 gallons 
per day, making the total plant capacity 12,500,000 gallons daily. 
The water enters the sedimentation basins through cast-iron 
manifolds terminating in 6-inch aerating pipes, and is collected 
at the outlet end of the basins by a reinforced concrete flume con- 
necting with a cast-iron pipe which delivers the coagulated and 

* Engineering Record, October, 1910. 



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72 WATER PURIFICATION PLANTS 

settled water to the filters. The general arrangement of plant is 
shown by Fig. 34. 

The filters are housed in a long brick building, being arranged 
five on each side of a central pipe gallery. The equipment is 
of standard design. The eflfluent and wash-water manifold is 
entirely of cast iron with cast-iron laterals and brass strainers, 
and above this are placed 8 inches of gravel and 36 inches of sand. 
Air agitation is used, the air manifold being below the gravel and 
consisting of small perforated brass tubes supplied through a 
central header pipe. The wash-water troughs are of cast iron, ex- 
tending laterally from a central gutter of the usual type and are 
designed to handle 10 gallons of wash water per minute per square 
foot of sand area. The eflfluent controllers are of the velocity 
type, similar in principle to the one previously described. All 
valves are hydraulically operated, the handles for each filter being 
grouped on an enclosed marble operating table. This table also 
contains the loss-of-head gage, which is of the registering type, two 
pens recording the head on the filter and the draft on the eflfluent 
pipe upon a moving chart, clock-driven. Fig. 35 shows a general 
view of the operating gallery and tables. The interior walls are 
of buff fire-flashed brick and the whole presents a very neat and 
sanitary appearance. In the general ofl&ce, a marble sample 
table is located on which are mounted glass tubes and spigots, one 
for each filter, and one each for the raw and treated water. Sample 
streams from the respective sources are kept constantly circulating 
through these by individual 3^-inch centrifugal pumps, so that the 
operator has constantly on view and on tap water from all the 
units of the plant. The eflfluent discharges through the controller 
into a reinforced concrete conduit leading to Reservoir No. 1. 

At the east end of the filter building and integral therewith 
is the head house, having three floors: a basement, level with the 
pipe gallery, a main floor at the operating platform level, and a 
second floor. The basement contains piping; air, wash, and pres- 
sure pumps, sampling pumps, electric generating and heating 
plants. The main floor contains the solution tanks and orifice 
boxes, the main entrance or lobby, general office, and laboratories. 
The office and laboratories are floored and wainscoted with white 
tile and have a steel ceiling. The lobby contains the stair well, 
leading to the basement and second floor, the main switchboard, 
and the more important gages. 



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74 WATER PURIFICATION PLANTS 

The second floor is devoted to storing, handling, and mixing 
the coagulants. The upper ends of the solution. tanks, located on 
the floor below, project through to this level for charging purposes. 
Lime, alum, and hypo tanks are provided in duplicate, each being 
equipped with a concrete solution box having a screened outlet into 
the tank. Owing to the isolated location of the plant, the chemicals 
must be bro.ught up by wagons, which deliver at one end of the 
head house. The barrels or sacks of coagulant are handled by 
means of a trolley or I-beam traveler, the track for which is sus- 
pended from the ceiling of the second floor and extends through an 
opening in the end wall similar to a hay-trolley on a bam. The 
hoisting is done by an electric motor which is mounted directly on 
the trolley traveler. 

A novel method is used for handling the air and water for 
washing. Small motor-driven centrifugal wash pumps and rotary 
air pumps in duplicate are located in the basement ^ and these 
deliver into the combined air and wash-water tanks shown in 
Fig. 36. This is really a gasometer, the lower tank holding the 
wash water and serving to seal the upper inverted air tank, which 
rises and falls as the volume of air contained varies. This enables 
small wash and air pumps to be used, running about 50 per cent 
of the time, and allows the electric generating plant to be kept 
down to a reasonable size. These pumps shut off automatically 
when the tank fills up, and start after the water and air levels drop 
a certain amount. 

As it is expensive to pump water up to the plant, the dirty wash 
water is collected in a settlii^ basin, and after the silt settles out is 
repumped into the sedimentation basins, by automatically con- 
trolled centrifugal pumps. 

The generating plant is of 30 kilowatt capacity, gas-engine 
driven. The heating plant is of the usual steam-boiler type. 

This plant was installed by the Pennsylvania Water Co., 
W. C, Hawley, chief engineer and superintendent. Mr. J. N. 
Chester, of Chester & Fleming, Pittsburgh, was consulting en- 
gineer. The Pittsburgh Filter Manufacturing Co. furnished and 
installed the equipment. 

The Filtration and Scrftening Plant at Columbus, Ohio.* The 
Columbus filtration plant is an excellent example of an in- 

* Engineering Record, February 24, 1906. 



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75 



stallation designed to soften as well as to filter the water. The 
source of supply is the Scioto River, which drains a region under- 
lain with dolomite (mixed calcium and magnesium carbonate), and 
consequently the water is quite hard, the total hardness being 




Courtesy Pittsburgh Filter Manufacturing Company, 

Fig. 36. — Wilkinsburg Filtration Plant, Combined Air and Wash-Water 

Tank. 

about 250 parts per million, and the incrustants averaging about 
100 parts per million. The treatment given the water reduces 
the total hardness to 80 and the incrustants to about 40 parts per 
million. The capacity of the plant is 30,000,000 gallons per day. 
The water is treated with lime to precipitate the bicarbonates of 
calcium and magnesium, then with soda ash to remove the in- 
crustants, and finally alum is added as a coagulant, although 



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76 WATER PURIFICATION PLANTS 

an cfTort is mado to utilize the gelatinous magnesium hj'^droxid 
formed in the softening process for this purpose. 

The general layout of the plant is shown in Fig. 37, referring 
to which it will be seen that the water enters a weir basin (which 
forms the first floor of the head house), through a 48-inch cast-iron 
main, passing through a Venturi meter immediately before entering 
this basin. Besides recording the rate of pumpage of the raw 
water, this meter also controls the rate of discharge of the coagulant 
solutions, varying this in proper ratio to the raw-water pumpage. 

Along the sides of the weir basin are adjustable weirs, of which 
there are three sets of two each, for diverting certain proportions 
of the raw water to lime saturators, soda trough, and mixing tanks. 
The plant was designed so that a maximum of 25 per cent of the 
raw water passed over the weirs to the Ume saturators, a similar 
amount over the soda weir, and the remaining 50 per cent passed 
over the weirs into the mixing tanks. An additional weir was 
provided for feeding untreated water to the effluent of the settling 
basins, to eliminate any caustic alkalinity of the settled water due 
to overtreatment with lime; and an overflow weir, slightly higher 
than the rest and leading to the settling basins, takes care of undue 
fluctuations in the raw-water pumpage. 

To the portion passing over the lime weirs, milk of lime is 
supplied by means of a perforated pipe, after which the water 
passes into the six lime saturators by means of a central flume 
with a branch pipe into each saturator. Within the saturator 
tank each pipe divides into four branches, which distribute the lime 
and water evenly over the bottom of the tank. The water rises 
slowly in the tank, being constantly stirred by revolving paddles 
(four sets per saturator), and overflows into a central flume be- 
tween the two rows of saturators and above the entrance flume. 
Thus the water and lime are intimately mixed, giving a saturated 
solution of lime water (about 60 grains per gallon). The lime- 
saturated water flows through the flume and a cast-iron pipe be- 
neath the weir basin and enters the mixing tanks together with the 
main body of water. 

The purpose of the mixing tanks is to bring about a thorough 
mixture of the water with the softening reagents, thereby 
greatly facilitating the reactions. These tanks have a total 
capacity of nearly 1,000,000 gallons, so that the water requires 
almost an hour to pass through them. They are two in number, 



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i 7IbriflAdDnklQ 




Bnginmifig Rteard, Fitruam f4t 1909. 



FiQ. 37.— Columbus Filt 



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f*i]imtioQ Plant, General Flan. 



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77 




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WATER PURIFICATION PLANTS 



arranged on either side of a central gallery, which contains the con- 
duit for carrying the mixed water to the settling basins, the flume 
for introducing the soda ash (as will be explained presently), and 
the mixing tank blowoffs for drainage and cleaning. The mixing 
tanks are fitted with vertical baffles spaced 3 feet on centers, 
causing the water to take a circuitous course, passing over one 







DIVIDING MAIN WALL OF SETTLING BASIN 



Bngineeri'ng H^ord, Fdmiary 2Ut 1906, 

Fig. 39. — Columbus Filtration Plant. 

baffle and under the next. Sluice gates into the receiving conduit 
are provided at intermediate points, so that a shorter period of 
mixture can be obtained if desired. 

The soda ash is introduced into its quota of water as this is 
passing over the soda weirs, and travels through a flume at the top 
of the gallery between the mixing tanks, entering these at a point 
60 feet from the weir basin, via an overflow weir extending across 
both tanks. The construction of the mixing tanks is shown by 
Fig. 38. 

The treated and thoroughly mixed water passes on to the 



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TYPES OP PURIFICATION PLANTS 79 

settling basins, which have a capacity of 15,000,000 gallons, or a 
period (nominally) of 12 hours. Through the settling basins ex- 
tends a dividing wall, which is cored out as shown by Fig. 39 to 
form three flumes or gullets, the upper carrying the softened water 
to the basins, the middle carrying the settled water from the 
basins to the filters, and the lower being used to drain the basins 
and containing the blowofif valves. The upper level of this 
wall serves as a gate-house, containing the sluices controlling the 
admittance of water to and withdrawal from the basins, and is 
enclosed in a brick superstructure. Laterally the basins are 
further subdivided by walls so as to form, in all, six compartments. 
Each compartment has a vertical baffle through the middle, ex- 
tending from the main dividing wall to within 60 feet of opposite 
end, compelling the water to make a complete circuit of the com- 
partment, i.e., leaving the softened-water flume it would travel 
outward from the main dividing wall laterally in both directions 
to the far end of the baflfles, around these, and then back to the 
dividing wall, repeating the process for each compartment. The 
water in each half of the basin would, therefore, make six complete 
passes across the basin before reaching the settled-water conduit at 
the outer end of the dividing wall. It is also possible to distribute 
the water so that each compartment of the basin takes its quota 
of the water, making essentially six smaller settling basins, each 
receiving one-sixth of the water. This would reduce the velocity 
through the basins to one-third of the normal. Any compart- 
ment can be shut down, drained, and flushed by pressure hoses. 

After passing through the settling basins, the water is carried 
to the filters through the settled-water flume. There are ten 
filter units, each of 3,000,000 gallons per day capacity. They 
offer no novel points not already described. Fig. 40 gives sections 
through one of the filters and the pipe gallery. The settled water 
enters the gallery by means of a 48-inch " raw-water " pipe, with 
20-inch branches entering the units at the central gutter. The 
water is filtered through 30 inches of sand (effective size, 0.4 mm., 
uniformity coefficient,. 1.5), and through a layer of graded gravel 
(from 716 to 1 inch in size). A detail of the strainer system is 
shown by Fig. 42. The ridges shown are 8^ inches on centers, 
and the brass strainer plates in the valleys are similarly spaced. 
The filtered water is collected by a pipe manifold and passes via 
a rate controller and effluent pipe to the clear-water reservoir. 



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WATER PURIFICATION PLANTS 




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Enginmifig Btcord, F^manf »A. im. Fig, 41.-Columbus Fatration Plant 



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tareTWMto 



OontvtiUer 



lllWMh w'ai 



— F 

tendltfto 

Saw Water I>T«I^ 

7^ Ootit«3Uer. 

il Btterwl Water 



/^ 




SECTION C-D 



SECTION E-F 

Details of Piping in Filters and Pipe Gallery, 



I PrfMiTLrf 




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TYPES OF PURIFICATION PLANTS 



81 



Wash water is supplied from a reinforced concrete tank and 
delivered to the filters by a 24-inch line passing through the pipe 
gallery with 20-inch branches into each unit. It is distributed 
throughout the filter unit by means of the strainer system. After 
rising upward through and cleansing the sand, it is removed by 




DETAILS OF STRAINER 

Engineering Record, February 2 A, 1906, 

Fig. 42. — Columbus Filtration Plant. 

six lateral gutters in each half of the filter, leading into the central 
gutter, and is thence carried away by a 30-inch drain in the filter 
gallery. The plant is designed to give a rate of wash of 8 gallons 
per square foot per minute. 

In addition to water, air is used for agitation before or during 
washing, and for this purpose a system of air pipes and manifold is 
provided. There is a 12-inch air-supply line in the gallery, with 10- 
inch branches to each filter. These branches are hung along the 
central gutter, and outlets in the bottom connect with lateral 
pipes supported on the concrete ridges which hold down the 
gravel. These laterals are 1 inch in diameter, made of brass and 
spaced 8^ inches apart. They are drilled on the bottom with 
J/^inch holes, 8^ inches center to center. The air system is de- 
signed for a maximum rate of 3 cubic feet of air per square foot per 
minute. 

All valves in the operating gallery are hydraulically controlled, 



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WATER PURIFICATION PLANTS 




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the levers for each unit being grouped on a marble table, which 
also contains the loss-of-head gage. Each filter is further equipped 
with a small pump and motor, which draws water from the ef- 




CoHTtesy Charles P. Hoover, Chemist in Charge, 

Fig. 44. — Columbus Filtration Plant. Raising Lime Bags by Continuous 

Elevator. 

fluent pipe and discharges it into a small bowl on the operating 
table, so that a sample of filtered water from any unit can be 
readily obtained. 



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84 . WATER PURIFICATION PLANTS 

A one-story superstructure entirely covers the top of the 
mixing tanks and serves as a storage house for lime, soda ash, and 
alum. The chemicals are received in carload lots, generally in 
bags, there being a railroad siding on each side of the storage 
house, which has unloading platforms and side doors similar to a 
freight station. The capacity of the storage house is 900 tons, 
or about 20 carloads. An apron conveyor, running centrally the 
entire length of the storage house, and driven by an 18-horse-power 
motor, serves for carrying the bags of chemicals to the third floor of 
the head house, where the solutions are made up. 

The second floor of the head house is almost completely filled 
by the chemical-solution tanks, of which there are nine, three each 
for soda, coagulant (alum or ferrous sulphate), and lime. The 
tanks are of reinforced concrete, circular, 12 feet 6 inches in dia- 
meter and 11 feet 5 inches deep. The coagulant and soda solu- 
tions are kept uniform by agitation with compressed air, an air 
grid of brass piping in each tank distributing the air uniformly. 
In the lime tanks, revolving paddles on a centrally mounted ver- 
tical shaft serve the same purpose. The tanks are provided with 
the customary piping for carrying the solutions to the orifice boxes, 
and for draining, and each tank is equipped with a float gage for 
recording the depth of solution. 

The tops of the solution tanks support the third floor of the 
head house. Here are located the devices for making up the 
chemical solutions. The apron conveyor enters through the wall 
of this building adjacent to the storage house and traverses it 
centrally for about two-thirds the length, at which point the head 
pulley of the conveyor is located. Bags of chemicals, if not 
removed previously, are therefore dumped automatically at this 
point. As the amount of lime used exceeds that of alum and 
soda, it is delivered in this way, and the slaking tanks are located 
conveniently to the end of the conveyor. ,They are three in num- 
ber, 6 feet in diameter and 2 feet 8 inches deep, built of rein- 
forced concrete. Hot water is used in slaking, and the lime and 
water are stirred during the process by motor-driven vertical 
rakes. The slaked lime is discharged into the lime-solution tanks 
already described. There are two dissolving tanks each, for 
coagulant and soda ash, conveniently located along the sides of the 
conveyor. These tanks are of concrete, rectangular in plan, 
5 feet long, 3 feet wide, and 2 feet 8 inches deep. The material 



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TYPES OF PURIFICATION PLANTS 85 

to be dissolved is placed on a screen about 3 inches above the 
bottom of the tank, and water (which may be heated) is passed 
upward through it, overflowing a weir and passing into the solu- 
tion tanks. Scales for weighing are provided, and a chute is 
located at one end of the building by means of which empty 
sacks are returned to the storage room, where they are packed for 
shipment to the chemical-supply company. 

The chemical solutions are fed to the raw water automatically 
in proportion to its amount by orifice boxes controlled through 
the Venturi meter in the raw-water main. 

The plant contains the usual offices, bacteriological and chem- 
ical laboratories, a locker room, lavatory, and storeroom. 

Soon after commencing operation the method of handling lime 
was found to be unsatisfactory. The bags of lime varied as much 
as 15 pounds from the standard weight, and on storage they air- 
slaked and broke open. Thereafter the lime was bought in bulk 
and sacked at the plant, which proved a disagreeable and un- 
satisfactory method. To overcome these difficulties, a system of 
conveyors and automatic scales was installed and put into service 
in 1913.* 

Referring to Fig. 45, it will be seen that a large overhead 
storage bin, having a capacity of 220 tons, was built over one of the 
sidings adjacent to the head house. The lime, being received in 
bulk, in carload lots, is fed into a hopper by means of a power 
shovel operated by a man in the car. From this hopper the lime 
is fed to a bucket elevator by a screw feeder and lifted into the 
bin. To supply the solution tanks, the lime in the storage bin is 
fed to the elevator through a chute from the bin bottom and is 
lifted to an overhead screw conveyor, which carries it to any of 
three smaller hoppers suspended over the three Hme-slaking tanks. 
Each of these hoppers feeds into an automatic weighing device, 
electrically controlled, which weighs out a predetermined quantity 
of lime at regular intervals into the slaking tanks, whence the 
lime solution travels through the solution tank and orifice box 
to the raw water as already described. 

The weighing device consists of an equal-armed scale (like 
a chemical balance in principle), to one arm of which the desired 
weight is attached, while the other suspends a receptacle to receive 



* Annual Report, Division of Water, Columbus, O., 1913. 



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86 



WATER PURIFICATION PLANTS 




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TYPES OF PURIFICATION PLANTS 



87 



the lime from the hopper above. The tilting of the beam, when the 
proper amount is weighed out, automatically closes a gate in the 
bottom of the hopper. The charge is dumped into the slaking 
tank through an opening in the bottom of the receptacle, the 
gate to which is opened at the proper time by an electromagnet. 




Fig. 46. — Columbus Filtration Plant. Titning Device for Automatic Scales. 

The electric circuit controlling the dumping is closed by the clock 
device shown in Fig. 46. A clockwork gives a uniform rotative 
movement to a circular disk with contact points on its periphery. 
Every time a contact is made, the electric circuit actuating the 
magnet in the weighing device is closed, and a charge of lime is 



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88 



WATER PURIFICATION PLANTS 



dumped. Different disks are used to give any desired interval 
between contacts. A number of these are shown in the right and 
left hand comers of the case containing the apparatus. Switches 
are provided to throw any of the three weighing devices into 




■U©^ £ji9lXBQ ©X 



Engineering Record, July «5, 1910. 
Fig. 47. — Iowa City Iron Removal Plant. 

Works. 



General Plan of Purification 



operation and electric lights in series with the circuits indicate 
that these are unbroken by lighting up with each discharge. 

The original design and construction was carried on under 
direction of Messrs. Julian Griggs and Henry Maetzel, succes- 



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90 WATER PURIFICATION PLANTS 

sively chief engineers of the Board of Public Service. Mr. John 
H. Gregory was engineer in charge and Messrs. Rudolph Hering 
and George W. Fuller were consulting engineers. The later im- 
provements were carried out by Messrs. Charles P. Hoover, 
<;hemist in charge, and C. J. Clarke, engineer of the water-works 
department. 

The Iron-Remoyal Plant at Iowa City, la.* The mechanical 
filter plant requires no especial adaptation in order to remove iron 
successfully. If in the bicarbonate form, the addition of lime, 
followed by sedimentation of sufficient duration to allow of com- 
plete reaction between the lime and bicarbonates, and filtration 
to remove the precipitate, will eliminate the iron very readily. 
Sometimes a coagulant is added to hasten precipitation. Such a 
plant is in successful operation at Iowa City, la. The water 
supply is obtained from galleries in the bed of the Iowa River, 
-and contains from 3.5 to 4.3 parts per million of iron. 

The mechanical filter plant consists of lime-dosing apparatus, 
settling basins, and filters of 2,000,000 gallons per day capacity. 
The water is raised from the galleries to the settUng basins by 
centrifugal pumps, steam driven. Lime solution is applied near 
the point of entrance into the basins. The basins, two in number, 
are of 250,000 gallons capacity. The water takes a circuitous 
route through these and enters a fiume extending along the rear of 
the filters, as shown by Fig. 47. In this case, as in the Torresdale 
plant, the settled water enters the filters at the rear through 
valved branches from the flume. While this simplifies con- 
struction, it has the opposite effect on operation. Each filter 
contains one cast-iron wash trough through the center, by way of 
which the settled water is also introduced and distributed. The 
filtering material consists of 28 inches of sand of the' usual size, 
supported on 12 inches of graded gravel. The collector manifold 
consists of a single 6-inch cast-iron header extending longitudinally 
through the center of the filter with I3^inch wrought-iron laterals 
on either side, spaced 6 inches center to center. Brass strainer 
heads are tapped into these laterals, b/is inches on centers. 

The filters are washed in the usual way, both air and water 
being used. Wash water is supplied by an 8-inch centrifugal 
pump at the rate of 7.5 gallons per square foot per minute, the 
dirty wash water overflowing into the central trough and being 

* Engineenng Record^ July 23, 1910 



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TYPES OF PURIFICATION PLANTS 



91 



led into a sewer. Air is used in the customary manner, being dis- 
tributed through the same manifold as the wash water. 

Two Ume-solution tanks, 12 feet in diameter and 10 feet & 
inches deep, are located along one end of the settling basins. The 
lime is slaked in a concrete box, 3 feet wide, 9 feet long, and 2 feet 
deep, placed on the floor above the solution tanks, and is discharged 



^ y^ Index Wheel 




Engineering Record, July 2S, 1910. 
Fig. 49. — Iowa City Iron-Removal Plant. 



Lime-Solution Orifice. 



into the latter through sluice gates at both ends of the box. The 
lime solution is kept uniform in strength by means of revolving 
paddles in the solution tanks. Pipes from these tanks lead to two 
IJ/^inch bronze centrifugal pumps, which raise the solution to an 
elevated orifice box, through which it is discharged into the raw- 
water main. Fig. 49 shows a detail of the orifice box. The orifice 
consists of an annular slot in a rubber disk, the opening of which 
can be varied by means of a revolving sector turned by a vertical 
shaft. An index wheel at the top of the shaft indicates the rel- 
ative size of the orifice. A constant head is maintained by means 
of an overflow weir discharging back into the solution tanks. A 
clear-water basin is located below the filters. 

The plant is of reinforced concrete construction with brick 
superstructure. As it was built for a special purpose and at a 
minimum cost, it does not possess the flexibility and ease of opera- 
tion desirable in the average plant. This plant was designed and 
built by the New York Continental Jewell Filtration Company. 



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Digitized by LjOOQ IC 



CHAPTER III 

PHYSICAL AND CHEMICAL TESTS 

Tests must be made in connection with water purification in 
order to ascertain those qualities of the raw water affecting its 
treatment, to measure the improvement effected by purification, 
and to make sure that the filtrate is up to the standard of purity. 

It is not necessary to make a complete analysis of the water, 
in fact, it is not desirable, as to do so would occupy much valuable 
time, which could be better employed outside of the laboratory. 
It is of greater importance tha't the determinations herein out- 
lined be made with sufficient frequency to include all possible 
variations in the condition of the raw water, in general not less 
than once a day. 

The usual tests to be made are as follows: 

In the Raw Water: In the Filtrate: 

Taste, and odor Taste and odor 

Turbidity Turbidity 

Color Color 

Alkalinity or acidity Alkalinity 

Free carbonic acid (CO2) CO2 

Iron Free alum or ferrous sulphate 

Bacterial count at 20° Cent. Iron 

Bacterial count at 37° Cent. Bacterial count at 20° Cent. 

Coli determinations Bacterial count at 37° Cent. 

Coli determinations 

Of these, color may be omitted in waters where this quality is of 
small moment, and iron except in the case of waters containing an 
appreciable amount. The remaining tests are necessary in order 
to keep well informed on the condition of the raw and filtered 
water. 

In carrying but the following tests, great care should be ob- 
served, in order to insure accurate results. The apparatus used 
should be clean, and immediately before use should be wiped out 
with a clean cloth and then rinsed out with distilled water of 

93 



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94 



WATER PURIFICATION PLANTS 



Mouth Piece 



known purity. This is best accomplished by means of a wash 
bottle, Fig. 50. This consists of a liter flask, with rubber stopper 
perforated for two glass tubes as shown. By blowing into the 
mouthpiece, a fine stream of distilled water can be directed on 
apparatus requiring to be rinsed. Glass tubing for making this 
and other apparatus can be cheaply bought and bent to the de- 
sired shape by heating to redness in an ordinary gas flame. The 

tubing can be cut with a small tri- 
angular file, by nicking and then 
breaking it, the cut ends being 
rounded in the gas flame. Ap- 
paratus should be thoroughly 
rinsed and dried after use. Oc- 
casionally it should be cleaned 
with the solution described in 
Chapter IV, being thoroughly 
rinsed afterward to remove all traces 
of fluid. 

Care must be used in measur- 
ing samples to obtain the exact 
amount required, as well as in read- 
ing the burettes and observing the 
end point in tests involving indi- 
cators. Needless to say, samples 
should be collected in clean bottles, 
and before testing it is well to rinse 
the mouth of the sample bottle by 
pouring out and wasting some of 
the water contained. If distilled 
water is not available, the apparatus should be washed out be- 
fore use with some of the water to be tested. 

A supply of distilled water is very desirable for laboratory use. 
The bottled " distilled " water on the market is often untrust- 
worthy and should not be accepted as reliable until proved by the 
tests given in this chapter, especially those for CO2, alkaUnity, and 
iron, which should all give negative results. More thorough tests 
are given in Appendix B. If possible the water should be distilled 
in the laboratory. The apparatus required is shown in Fig. 51. 
The water to be distilled is placed in the boiler (a) , generally made 
of copper, tin-lined, and is evaporated by means of a Bunsen burner 




Fig. 50.— Wash Bottle. 



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PHYSICAL AND CHEMICAL TESTS 



95 




iiiaiiiitltiuiiM 




Condenser 



tro Waat-L' 



Oolloutinij 



taat-L' / U \ From 



» 



Bottle ._^^Jr._^. 



Fsam Till? 



Fig. 51.— Water Still. 



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96 



WATER PURIFICATION PLANTS 



Glass Tube 



Loose Stopper 



Hose 



Pinch Cock aU o. 




-^ : 7£>^ ■^~ Carboy 



placed below the boiler. The steam passes off through the block 
tin tube into a " worm " or condenser of the same material, im- 
mersed in a tank of cold water, causing it to condense. The 
distilled water is collected in the bottle (6). A constant supply of 
cool water is kept circulating about the worm by means of a hose 

connection from the tap, and 
a waste overflow, generally 
carried by a hose to the sink. 
The first portion of the dis- 
tillate caught by the bottle 
(6) should be used to rinse 
out same and then be wasted. 
Distilled water greedily ab- 
sorbs CO2 and oxygen from 
the air, and, if desired to 
be free of these, should be 
freshly boiled. The labora- 
tory supply of distilled water 
is conveniently kept in the 
container shown by Fig. 52. 
It consists of a large glass 
carboy, loosely corked, with 
a siphon made of glass and rubber tubing. The water can be 
pulled over into the siphon by suction and will then continue 
to flow whenever the pinch-cock is opened until the carboy is 
empty. 

It is suggested that those inexperienced in making chemical 
preparations obtain the reagents and standard solutions required 
in the following tests from a competent chemist or chemical 
supply house. Those wishing to prepare their own standard 
solutions will find directions in Appendix B. 

Extreme care should be used in handling and preserving 
standard solutions. They should be kept in hard glass, glass- 
stoppered bottles, except sodium carbonate, the container for 
which is preferably rubber-stoppered. The bottles should be kept 
closed at all times to prevent the entrance of impurities or evapora- 
tion of the solution. The stoppers when removed should never 
be laid on their sides, nor should the mouth of the bottle be 
carelessly handled. Before opening, the mouth and neck of the 
bottle should be wiped free of du3t with a clean dry cloth. In 



Fig. 62. — Distilled-Water Container. 



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PHYSICAL AND CHEMICAL TESTS 97 

transferring solutions to bottles or burettes, the latter should be 
perfectly clean and dry. A small amount of the solution should 
then be poured into the bottle or burette, and used to rinse the 
same thoroughly, being then poured out. After this preliminary 
rinsing the bottle or burette may be l&lled with the solution. 
Burettes should be fitted with a small glass cap, or else corked, 
when not in use, to prevent evaporation. It is not advisable to 
keep a large stock of standard solutions on hand, as these de- 
teriorate, it being preferable to make or have made new solutions 
at intervals of a few months. Where large amounts of solutions 
are used, a standard may be prepared with especial care, and kept 
for comparative purposes, the solutions used being made up to the 
required strength by titration with this standard. A ^ solution 
of sulphuric acid is well adapted for this purpose and will keep a 
long time. Then to prepare a ^ solution of sodium carbonate 
dissolve the approximate amount required (see Appendix B) in a 
liter of double-distilled water and titrate 10 cc. of this solution 
with the standard acid, using erythrosin or methyl orange as an 
indicator. The sodium carbonate solution should be made a 
little strong, and then diluted down with distilled water until 
10 cc. of the standard acid will exactly neutralize 10 cc. of the 
sodium carbonate solution. An acid solution for general use can 
now be made, using the sodium carbonate just prepared as a 
standard of comparison. (In preparing acid solutions, or in 
diluting strong acids, the acid should always be poured into the 
water; if this operation is reversed the acid will sputter and fly 
about and may cause painful and dangerous burns.) To prepare 
solutions of other concentrations, it is only necessary to vary the 
ratio of standard solution used in titration. Thus for a j^ solu- 
tion of sodium carbonate, a sample of 10 cc. should require 50 cc. 
of the ^ sulphuric acid to neutralize it; for a f-^ solution |^ X 10 
or 22.7 cc. of the sulphuric acid would be required. 

The metric system of measurement is used in chemical and 
bacterial work. Lengths are measured in meters, decimeters 
(1/10 meter), centimeters (1/100 meter), and miUimeters (1/1000 
meter). The symbols for these units are " m.," " cm.," and " mm.'' 
respectively. Volumes are measured in cubes of the linear units, 
thus cubic centimeters (abbreviation " cc.''), and cubic decimeters 
are commonly used, the latter being the unit of liquid measure 
and being called the "liter" (abbreviation "1."). It follows 



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98 WATER PURIFICATION PLANTS 

that a liter equals 1000 cc. Units of weight are the gram, which is 
the weight of 1 cc. of water under standard conditions, the multiples 
being the " kilogram " (1000 grams) and the milligram (1/1000 
gram). The abbreviations used are respectively, " gm.," " kgm.," 
" mgm." The following table shows the relation between units 
of the English and metric systems. 

Table 



1 inch = 


2.54 


centimeters 


1 foot 


30.48 


centimeters 


1 yard = 


0.9144 meters 


1 pound = 


0.454 


kilograms 


1 ounce = 


28.35 


grams 


1 grain = 


64.80 


milligrams 


1 pint = 


0.568 


liters 



The strength of standard solutions is given as normal (abbre- 
viated " N.'O? or fractions thereof, thus one-l&ftieth normal (fX 
one-tenth normal (j^). The meaning of these terms is beyond 
the scope of this book, but can be found in any work on general 
chemistry. 

The apparatus used in the following tests may be obtained from 
any scientific or chemist's supply house. For measuring out 
samples a measuring glass or graduate is generally used (Fig. 53). 
Greater accuracy can be obtained by using a measuring bottle 
(Fig. 54). This is a long-necked Tbottle of a size to hold a definite 
quantity of liquid (50 cc, 100 cc, etc.), when filled to a mark in the 
glass of the neck. In use, the bottle is filled slightly above the 
mark and the surplus is removed by smartly jerking the bottle. 
Where the test involves colorimetric determinations a Nessler tube 
(Fig. 55) is used, the sample being made up to the mark. For 
measuring out small quantities of Uquid (for instance, the eryth- 
rosin in the alkahnity test) pipettes (Fig. 56) are used. These ' 
are made to hold 1 cc, 5 cc, 10 cc, etc., up to 100 cc. or more. The 
pointed end is inserted into the solution and the mouth is applied 
to the other end, the solution being sucked into the pipette to a 
little above the mark on the stem. The mouth is then removed 
and a finger quickly substituted over the upper end. By slightly 
releasing the pressure of tlie finger the solution is allowed to run 
out until it stands just at the mark, after which the finger is 
tightly pressed over the end and the measured quantity of solution 



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PHYSICAL AND CHEMICAL TESTS 



99 



is removed and discharged into the sample. Needless to say it is 
inadvisable to use a pipette in drawing off strong acids or poisons, 
owing to the danger of getting some in the mouth. 

Standard solutions are measured out from burettes (Fig. 57). 
These consist of glass tubes graduated (generally to 1/10 cc), so 



t 



^ 




Fig. 53 



Fig. 64 



10 

oc 

u 




Fig. 58 



V 
Fig. 56 



Fig. 57 



Fig. 55 



3z 



^ 



Folded 



Fig. 59 



that the amount of solution run into the sample can be read off. 
The initial reading (to 1/10 cc.) is taken before the test and after 
sufficient solution has been run into the sample to produce the re- 
quired change in color of the indicator the burette is again read, 



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100 WATER PURIFICATION PLANTS 

the difference between the two readings giving the number of 
cc. of solution used. The glass pet cock at the lower end allows 
the stream from the burette to be regulated. The small glass bell 
cap on top prevents evaporation. 

The sample during the test may be contained in a glass bottle, 
a porcelain casserole (Fig. 58), or dish (any white porcelain dish or 
cup may be used), or in a glass beaker. The latter is simply a 
container of thin glass (see Figs. 73 and 75 of coagulation, which 
show typical beakers). Generally a clear drinking glass or bpttle 
may be substituted for a beaker, unless it is required to heat the 
solution contained. 

For special tests of water, other than those given here, the 
reader is referred to " Standard Methods of Water Analysis," 
published by the American Public Health Association, or to any 
standard work on volumetric analysis. 

Taste and Odor. Many waters contain mineral constituents 
or organic matter giving off tastes and odors. The odor of the 
raw water should be determined cold, that of the l&ltrate both hot 
and cold. It is not necessary to taste the water, as the senses of 
taste and smell are very closely allied. 

The cold odor is determined by half j&lling a large bottle with 
the water and inserting the stopper. Then shake the bottle 
vigorously, remove the stopper, and smell the odor at the mouth 
of the bottle. 

The hot odor is determined by heating about 200 cc. of the 
sample, in a beaker covered with a watch glass, to almost boiling. 
Allow the beaker and contents to cool for several minutes, remove 
the watch glass, and smell the odor. 

. The odor may be described in the report by the following 
abbreviations:* 

V — vegetable m — moldy 

a — aromatic M — ^musty 

g — grassy d — disagreeable 

^ f — fishy p — peaty 

e — earthy s — sweetish 

Turbidity. The generally accepted standard for turbidity is 
that as measured by the turbidity rod of the United States Geo- 
logical Survey. This, as generally constructed (Fig. 59), is a hard- 

*" Standard Methods of Water Analysis." American Public Health 
Association. 



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••• • 






PHYSICAL AND CbmfiCAL.iSslJ^: ••.• [v •/.; 101 

wood rod, half inch by half inch in section, about four feet long, 
having a platinum wire of 1 millimeter (0.04 inch) diameter in- 
serted at right angles to its length near one end, and an open sight 
(such as a screw eye) at the other end, 1.2 meters (4734 inches) 
from the wire. The wire should project beyond the rod at least 
one inch. The user places his eye at the sight and submerges the 
wire end of the rod into the water to be tested at right angles to the 
surface. The rod is pushed into the water until the wire just dis- 
appears, as seen by the observer. The turbidity is measured by 
the submergence of the rod. A turbidity which causes the wire 
to disappear with a submergence of 100 millimeters is called 100, 
other turbidities are marked on the rod as per the following table : 





Graduation oj 


^ Turbidity Rod* 




Turbidity 


Deothof 
Wire, 


Hazen 
Reciprocal 


Turbidity 


Depth of 
wire. 


Hasen 
Reciprocal 




min. 


Scale 




mm. 


Scale 


10 


794 


0.032 • 


160 


69 


.37 


15 


551 


.046 


180 


62 


.41 


20 


426 


.060 


200 


57 


.44 


25 


350 


.073 


250 


49 


.52 


30 


296 


.086 


300 


43 


.59 


40 


228 


.111 


350 


39 


.65 


50 


187 


.136 


400 


35 


.72 


60 


158 


.160 


500 


31 


.82 


70 


138 


.184 


600 


28 


.92 


80 


122 


.208 


800 


23 


1.09 


90 


110 


.230 


1,000 


21 


1.21 


100 


100 


.254 


1,500 


17 


1.49 


120 


86 


.295 


2,000 


15 


1.72 


140 


76 


.334 


3,000 


12 


2.10 



* From the papers of the U. S. Geological Survey. 

In this table the corresponding values for the Hazen Reciprocal 
Turbidity Rod have been given, as this standard was used in 
making some of the older records and may be convenient in re- 
ferring back to these. 

Turbidity measurements should be made in the open, pref- 
erably during the middle of the day and not in direct sunlight. 
For high turbiditie? a glass jar about 6 inches in diameter and 
8 to 10 inches deep can be used. For low turbidities a tank 3 feet 
in diameter and 4 feet deep or a barrel is required. Very high 
turbidities must be diluted in order to obtain accurate results, that 
is, the sample is mixed with one or more times its volume of clear 



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102 ;.\J ;/; V- ^JST-^i^^yiiuFjCATION PLANTS 

water, and the turbidity obtained multiplied by a corre^wnding 
factor. 

For convenience in laboratory use, " bottle standards '' are 
often prepared* (Fig. 60). Take diatomaceous earth, wash with 
water to remove soluble salts, and ignite to remove organic matter; 
treat and warm with dilute hydrochloric acid; wash with dis- 




FlG. 60.— Turbidity Standards. 

tilled water to remove acid, and dry. Grind and sift through a 
200-mesh sieve. Fill a number of clear glass half-gallon bottles 
with distilled water, and add the prepared diatomaceous earth, 
testing with the turbidity rod until the desired turbidity is ob- 
tained. Or one gram of this powder can be mixed with 1000 
grams of distilled water to give a stock suspension having a 
turbidity of 1000, and the bottle standards prepared from this by 
dilution. Low turbidities can be obtained by dilution with dis- 
tilled water. Standards having turbidities of 3, 5, 10, 15, 20, 30^ 
40, 50, 60, 70, 80, 90, and 100 are generally prepared in this way. 
The bottles should be kept tightly corked and sealed. The water 
to be tested is put in a bottle similar to those used for the standards 
and compared with these, both sample and standard being well 
shaken before comparison. 

* " Standard Methods of Water Analysis." American Public Health 
Association. 



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PHYSICAL AND CHEMICAL TESTS 



103 



Color. The standard solution for color determination is pre- 
pared as follows: "Dissolve 1.246 grams of potassium pla- 
tinic chlorid (PtCl42KCl), containing 0.5 gram platinum, and one 
gram crystallized cobalt chlorid (COCI26H2O), containing 0.25 
gram of cobalt, in water, with 100 cc. concentrated hydrochloric 
acid, and make up to one liter with distilled water."* This 




Fig. 61. — Color Standards and Rack. 



standard solution has a color of 500 parts per million. Slight 
variations may be made in the amount of cobalt chlorid to more 
nearly match the color of any particular water. From the stand- 
ard solution, dilutions are made with distilled water having colors 
of 0, 5, 10, 15, 20, etc., up to 70, and these are put into 100 cc. 
Nessler tubes of such dimensions that the 100 cc. mark comes 
about 25 cm. above the bottom and is uniform in all the tubes. 
The solution must be up to the 100 cc. mark and the tubes should 
be corked when not in use to prevent evaporation and the entrance 
of dust. The tubes are placed in a vertical position in a " color 
rack " (which can be obtained from any dealer in chemical ap- 
paratus), resting on a white porcelain plate or slab. 

The water to be tested is first filtered to remove the turbidity 

♦''Standard Methods of Water Analysis." 
Association. 



American Public Health 



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104 



WATER PURIFICATION PLANTS 



and then poured into a 100 ec. Nessler tube similar to those in the 
rack. For comparison it is placed next to those in the rack, the 
color being determined by looking downward into the upper ends 
of the tubes against the white porcelain slab beneath. It is thus 
compared successively with the various standard tubes, the results 




Fig. 62. — ^Apparatus for Alkalinity Test. 

being recorded as that of the standard to which the color of the 
sample most nearly agrees. 

Alkalinity. Apparatus: 1-100 cc. burette, graduated to 1/10 cc. 
for ^ sulphuric acid (H2SO4); 1-100 cc. burette, graduated to 
1/10 cc. for f-Q sodium carbonate (Na2C03); 1-250 cc. clear glass, 
wide-mouthed, glass-stoppered bottle; 1-100 cc. measuring glass 
or flask. 



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PHYSICAL AND CHEMICAL TESTS 



105 



Reagents: ^ sulphuric acid; ^ sodium carbonate; eiythrosin 
solution (0.1 gram of the sodium salt in one liter distilled water); 
chloroform, neutral to erythrosin. 

Procedure: With a graduated glass or flask measure 100 cc. 
of the sample to be tested into the 250 cc. glass-stoppered bottle, 




Fig. 63. — Apparatus for Free Carbonic-Acid Test. 

add 1 cc. of erythrosin with a pipette and 5 cc. of chloroform. 
Cork the bottle and shake well. If the sample has a pink color it 
is alkaline. In that case titrate with ^ sulphuric acid, adding a 
little at a time, and shaking well after each addition. Continue 
to add the, acid until the pink color disappears. The number of 
cubic centimeters of sulphuric acid added, multiplied by 10, gives 
the alkalinity in parts per million. 



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106 WATER PURIFICATION PLANTS 

In case the sample remains white after adding the erythrosin, 
it is acid, and should be titrated in a similar manner, using the ^ 
sodium carbonate. The number of cubic centimeters of sodium 
carbonate used, multiplied by 10, gives the acidit'" in parts per 
million as H^&Oa- 

Remarks: For strict accuracy, a correction should be applied 
for the alkalinity of the erythrosin. This correction can be 
obtained by running a test as above with distilled water, when 
the alkalinity obtained will be that due to the erythrosin. In gen- 
eral, this correction is about 1 part per million, to be subtracted 
for alkaline samples and added for acid samples. 

The chloroform used can be recovered by emptying the samples 
into a wide-mouthed bottle after the test. The chloroform col- 
lects in the bottom of the bottle, the water above can be decanted 
from time to time, and when sufficient chloroform has collected it 
can be recovered by redistillation. 

If the sample is very turbid, it should be filtered before the test, 
so that the action of the indicator will not be obscured. 

Free Carbonic Acid. Apparatus: 1-100 cc. burette, graduated 
to 1/10 cc. for f-Q sodium carbonate* 1-250 cc. porcelain dish or 
casserole; glass stirring rod. 

Reagents: ^ sodium carbonate (Na2C03) and phenolphthalein 
solution (1 gram in 200 cc. of 50-per-cent alcohol). 

Procedure: Pour 100 cc. of the sample into the procelain dish 
and add a few drops of phenolphthalein. If the water remains 
colorless it contains carbonic acid. In that case, add sodium car- 
bonate from the burette slowly, gently stirring the water mean- 
while. Continue adding sodium carbonate until a faint, per- 
manent pink color appears in the water. The niunber of cubic 
centimeters of sodium carbonate added, multiplied by 4.4, gives 
the amount of free carbonic acid (as CO2) in parts per million. 

Remarks: To obtain accurate results, it is very important 
that in collecting the sample, carrying it to the laboratory, and in 
conducting the test, it be as little agitated as possible, since the 
free CO2 readily escapes. The stirring rod should be used gently, 
merely to mix the reagent through the sample. A rubber-tipped 
stirring rod can be used to advantage. 

As in the alkalinity test, a very turbid water can be filtered 
before the test, but this must be accomplished with the least 
possible agitation. 



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PHYSICAL AND CHEMICAL TESTS 107 

In acid waters erroneous results will be obtained, due to the 
phenolphthalein indicating the acids as well as the CO2. In such 
a case, run the test as above outlined, then subtract from the 
reading in cubic centimeters of sodium carbonate required to 
obtain a pink coloration with phenolphthalein, two times the 
number of cubic centimeters required for the acid test with 
erythrosin, and multiply the remainder by 4.4 to obtain the 
parts per million of CO2. 

Example: Acidity test with erythrosin required 10 cc. of ^ 
Na^COs 

CO2 test with phenolphthalein required 25 cc. 

2 X 10 cc. = 20 cc. 



Subtracting 5 cc. 

Multiplying by 4.4 



Parts per million CO2 22.0 

The same result can be obtained by determining the amount 
of sodium carbonate required with phenolphthalein, then taking 
a second sample, boiling off the free carbonic acid, and repeating 
the test. The difference between the two tests, in cubic centi- 
meters, multiplied by 4.4, will give the CO2 in parts per million. 

Swamp waters and others containing weak organic acids may 
give slightly erroneous results in the above test, but this error is 
generally relatively unimportant. 

By means of Plate I, the results of alkalinity, acidity, and CO2 
tests can be determined graphically from the burette readings. 
In this chart the necessary corrections for the effect of reagents 
and the presence of acids in the free carbonic-acid test are made. 
The chart is ruled with a series of horizontal lines corresponding to 
the number of cubic centimeters of reagent required in making the 
test. There is also a series of vertical lines corresponding to the 
results required in parts per million, as indicated by the figures 
along the lower margin. Three heavy diagonal lines are drawn 
across the chart, representing respectively the relation of the de- 
sired result in parts per million to the cubic centimeters of reagent 
used, for the free carbonic-acid test, titrating with one-fiftieth 
normal sodium carbonate and phenolphthalein indicator, for the 
alkalinity test and for the acidity test, with (in both cases) eryth- 



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108 WATER PURIFICATION PLANTS 

rosin as indicator, and one-fiftieth normal sulphuric acid and sodi- 
um carbonate respectively. The fine diagonal lines in the lower left 
corner are for use in correcting the carbonic-acid results in acid 
water. The uses of this chart are best illustrated by examples: 

Example No. 1. Alkalinity Test with Erythrosin. In test- 
ing a water for alkalinity according to instructions given on page 
104, 12.60 cubic centimeters of ^ sulphuric acid are required to 
discharge the pink color of the erythrosin. Look along the left- 
hand margin of the chart for the horizontal line corresponding to 
12.6. As each horizontal line represents two-tenths of a cubic 
centimeter of reagent, the required line is the third above the 
heavy line marked 12. Follow this horizontal line toward the 
right until it crosses the diagonal line marked ^^ Alkalinity with 
1 cc. Erythrosin." This intersection occurs midway between 
two vertical lines. Following downward between these lines to 
the lower margin, this is intersected two and one-half spaces be- 
yond the 120 line. As each space on the lower margin corresponds 
to two parts per million, the result of the test, in parts per million, 
is 125. 

Example No. 2. Acidity Test with Erythrosin. In a test 
made according to instructions on page 104, 6 cubic centimeters 
were required before the pink color of the erythrosin appeared. 
Look along the left-hand margin of the chart, below the zero line, 
and find 6 on the scale marked " ^ Sodium Carbonate in CC." 
Follow this line horizontally toward the right until the diagonal 
Une marked ^' H2SO4 Acidity with 1 cc. Erythrosin " is intersected. 
This occurs midway between two vertical lines. Following down- 
ward between these to the lower margin, this is intersected one-half 
space beyond the heavy vertical line marked 60. As each space 
on the lower margin corresponds to two parts per million, the 
result of the test, in parts per million, is 61. 

Example No. 3. Test for Free CO2 with Phenolphthalein. In 
making a test for free CO2 in accordance with instructions on page 
106, 7 cubic centimeters of reagent were used to produce a pink 
color. In the left-hand margin of the chart find 7 in the column 
marked ^' Reagent Required in Cubic Centimeters." Tracing to 
the right along the horizontal line through this point, until the 
diagonal marked " Free CO2 with Phenolphthalein " is reached, 
follow downward along the vertical line through this intersection, 
and at the lower margin find 30.8 as the result in parts per million. 



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PHYSICAL AND CHEMICAL TESTS 109 

Example No. 4. Test for Free CO2 in an Acid Water. As- 
suming that it is desired to test for free CO2 a sample of water 
which has an acidity with erythrosin of 24 parts per million 
(requiring 2.4 cubic centimeters of ^ Na2C03 to neutralize). It 
is found to require 7.1 cubic centimeters of ^ Na2C03 to produce 
a pink color phenolphthalein. In the scale on the left-hand margin 
estimate the point corresponding to 7.1 (7 is the line midway be- 
tween 6 and 8; 7.1 would be 1/20 of a space, a very small distance, 
above this). Follow this line horizontally toward the right until 
the " Free CO2 " diagonal is reached. This occurs about midway 
between two vertical lines. Follow downward between these until 
the horizontal line under " O " in the left-hand scale is reached. 
From this point continue downward* and toward the left, parallel 
to the light diagonals until the horizontal line through 2.4 cc. on the 
" ^ Sodium Carbonate " scale is reached. (This horizontal is the 
second line below " 2 " on this scale, as each space represents 
0.2 cc. of reagent.) From this intersection follow vertically down- 
ward to the lower margin, where the result in parts per million is 
found to be 10. 

Alkalimetry and Indicators. The tests for alkalinity and CO2 
involve the use of alkalimetry (or acidimetry) and indicators. 
The bases (as sodium hydroxid (NaOH) and calcium hydroxid 
(Ca(0H)2) and certain salts cause alkaline reaction in water due to 
the presence of hydroxyl (OHO ions. The salts give this reaction 
by interaction with the water, a phenomenon known as hydrolysis. 
As an example of this interaction take a solution of sodium car- 
bonate in water; the salt is ionized as Na* and CO3'', the water 
slightly as H* and OH'. The two possible products are sodium 
hydroxid (NaOH) and carbonic acid (H2CO3). The latter is a 
weak acid — ^very slightly ionized — which does not affect the prop- 
erties of the solution. The sodium hydroxid is ionized to a much 
greater extent, giving the water an alkaline reaction. This inter- 
action may be represented schematically: 



Na2C03<=±2Na- + CO3" 
2H2O ?z>2H- +20H' 



i2NaOH 



Other salts, which by hydrolytic action with water produce a 
highly ionized acid, give the water an acid reaction. Thus the 
hydrolysis of aluminum sulphate is as follows: 



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110 



WATER PURIFICATION PLANTS 



Al2(S04)8^ 
6H2O 



^2A1*-+3S04" 
±6H' +60H' 



^3H2S04 



The indicators used, phenolphthalein and erythrosin, have the 
faculty of indicating the presence of a small excess of either 
hydroxyl ions (OH') or hydrions (H) by changes of color. The 
phenolphthalein (C14H10O4), a colorless substance and very feebly 
acid, is not perceptibly dissociated in solution: 

C14H10O4 (colorless) ?=iCi4H904' (red) + H* 
In the presence of an alkaUne salt the H ion combines with the 
OH' ion present and the above equilibrium is displaced forward, 
and a visible amount of the red negative ion is formed. 

The action of these two indicators with substances commonly 
met with in the above tests is as follows: 



Substance 


Colof 
with 


Color 

with 

Phenolphthalein 


Sulphuric acid, HgSO ^ . . 


Colorless 

Colorless 

Colorless 

Not indicated 

Pink 

Pmk 

Pink 

Pink 

Pink 

Pink 

Not indicated 

Not indicated 

Not indicated 


Colorless 


Ferrous sulphate, FeS04 


Colorless 


Aliinniniinn milphf^tp, Al2(SOj3 ..,,., 


Colorless 


Carbonic acid, H2CO3 


Colorless 


Sodium bicaruonate, NaHCO, 


Not indicated 


Calcium bicarbonate, CaH,(C03), 


Not indicated 


Sodium carbonate, Na^COo. . . . 7" 

Calcium carbonate. CaCO^. 


Pink 

PiTik 


Sodium hydroxid, NaOH 


Pink 


Calcium hydroxid, Ca(OH),, 

Sodium chlorid. NaCl. . 


Pink 
Not indicated 


Sodium sulphate, Na2S04 


Not indicated 


Calcium sulphate, CaS04 


Not indicated 







From this tabulation it is seen that phenolphthalein is a most 
deUcate indicator with acids, indicating even carbonic acid. Its 
use in determining the acidity of a water would be confusing, as 
it would be afifected by carbonic and weak organic acids present. 
ErytHrosin indicates both sulphuric acid and the acid sulphates 
of aluminum and iron. If it is desired to determine the free sul- 
phuric acid only, a less delicate indicator — ^methyl orange* — 

* Methyl-orange indicator is made by dissolving 1/10 gram of the com- 
pound (also known as Orange III) in a few cubic centimeters of alcohol and 
diluting to 100 cc. with distilled water. The 100 cc. sample to be tested for 
acidity is titrated in the cold with sodium carbonate solution (^) using a few 
drops of methyl orange as an indicator. The methyl orange gives a red color 
with acid water, which changes to yellow when the acid is neutrahzed. 



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PHYSICAL AND CHEMICAL T|JSTS 111 

must be used instead of erjrthrosin and chloroform, in the test for 
acidity. 

The table also shows that alkalinity may be due to the bicar- 
• bonates, carbonates, and hydroxids of the alkalies and alkaline 
earth metals. Bicarbonates in an untreated water are generally 
attributed to calcimn (Ca) and magnesimn (Mg), while car- 
bonates are attributed to sodium (Na) and potassium (K), as the 
carbonates of these metals are soluble in water, whereas those of 
calcium and magnesium are only very sparingly soluble. If there 
is a sufficiency or surplus of carbonic acid present, all the alkalinity 
will exist as bicarbonates. Bicarbonates and hydroxids cannot 
exist together, as they react chemically, forming carbonates and 
water. It will be noted that erythrosin indicates all three kinds 
of alkalinity, whereas phenolphthalein indicates only carbonates 
and hydroxids. Another peculiarity of the alkalinity with phenol- 
phthalein arises from the fact that it does not indicate bicarbonates. 
The reaction in neutralizing alkalinity with standard sulphuric 
acid may be represented by the equations: 

CaCOs + H2SO4 = CaS04 + H2CO3 
CaCOs + H2CO3 = CaH2 (€03)2 

Thus one unit of sulphuric acid neutralizes two units of carbonates 
as indicated by phenolphthalein. The following rules for de- 
termining the three types of alkalinity may be given: 

1. When an alkaline water is neutral or acid with phenolphtha- 
lein the alkalinity is due to bicarbonates. 

2. When the phenolphthalein alkalinity is less than half of the 
erythrosin alkalinity, twice the phenolphthalein alkalinity gives 
the carbonates, the difference between these and the erythrosin 
alkalinity gives the bicarbonates. 

3. When the phenolphthalein alkalinity is one-half the eryth- 
rosin alkalinity, carbonates only are present. 

4. When the phenolphthalein alkalinity is more than half 
the erythrosin alkalinity, hydroxids are present. To find the 
amount, multiply the difference between the two alkalinities by 
two and subtract this from the erythrosin alkalinity. The re- 
maining alkalinity is due to carbonates. 

5. When the phenolphthalein and erythrosin alkalinities are 
equal, only hydroxids are present. 

Knowing the alkalinity of a water with phenolphthalein and 



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112 WATER PURIFICATION PLANTS 

with erythrosin, the bicarbonates, carbonates, and hydroxids can 
be determined graphically from Plate II. The horizontal lines re- 
present phenolphthalein alkalinity, as indicated by the scale on 
the left-hand margin, each space being equivalent to one part per 
million. The diagonal lines represent erythrosin alkalinity, each 
space being equivalent to 5 parts per million. The vertical lines 
represent the components of these alkalinities as bicarbonates 
(lower margin, toward the left), hydroxids (lower margin toward 
the right), and carbonates (upper right margin). The following 
examples will illustrate the use of this chart: 

Example No. 1. Given a water of the following 
characteristics: 

Phenolphthalein alkalinity — 25 
Erythrosin alkalinity — 100 

Find 25 on the scale along the left-hand margin (the heavy line 
midway between 20 and 30), and follow the line through this point 
horizontally to the right until the erythrosin diagonal marked 
100 is reached. By following the vertical through this point 
downward to the lower margin, the bicarbonate alkalinity is found 
to be 50 (midway between 40 and 60). If the horizontal line 
through 25 is followed further to the right, it will be found to take 
a sharp upward turn, and continuing along this to the upper mar- 
gin the carbonate alkalinity of the water is found to be 50 
also. 

Example No. 2. Given a water of the following 
characteristics: 

Phenolphth^ein alkalinity — 40 
Erythrosin alkalinity — 60 

Find 40 on the scale along the left-hand margin, and follow this 
line horizontally to the right until it intersects the erythrosin 
diagonal marked 60. Following the vertical line through this 
point downward to the lower margin, the water is found to have a 
hydroodd or caustic alkalinity of 20 parts per million. Following 
the heavy diagonal line through this same point of intersection 
upward to the upper margin, the carbonate alkalinity is found to 
be 40 parts per million. 

The above determinations are in terms of calcium carbonate. 



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PHYSICAL AND CHEMICAL TESTS 



113 



More properly they should be multiplied by the following 
factors: 



Substance as 
CaCOs 


Multiply By 


Gives Result As 


Bicarbonates. . . 
Carbonates .... 
Hydroxids 


1.62 
1.06 
0.74 


Calcium bicarbonate (CaH2(C03)2) 
Sodium carbonate (NagCOa) 
Calcium hydroxid (CaCOH)^) 



Sometimes it is desirable to determine the " half -bound " and 
"bound " carbonic acid (CO2). To obtain these data, multiply the 
bicarbonates and carbonates respectively (in terms of calcium 
carbonate) by 0.44. It is not correct to record bicarbonates and 
half-bound C02,or carbonates and bound CO2, in an analysis, as the 
one includes the other in both cases. Free CO2, however, is an 
independent substance, as its name implies. 

Iron. Apparatus: 1-100 cc. measuring glass; 1-250 cc. porcelain 
evaporating dish; 100 cc. Nessler tubes, IJ/g ii^ch diameter by 534 
inches high to 100 cc. mark (at least twelve are required for per- 
manent standards); 1-100 cc. burette, graduated to 1/10 cc. for 
standard iron solution. 

Reagents: Hydrochloric acid (1:1); nitric acid (1:2); potas- 
sium permanganate solution (5 gm. per liter); potassium sulpho- 
cyanid solution (20 gm. per liter); standard iron solution ("dissolve 
0.7 gram of crystallized ferrous ammonium sulphate in 50 cc. of 
distilled water and add 20 cc. of dilute sulphuric acid. Warm 
the solution slightly and add potassium permanganate until the 
iron is completely oxidized. Dilute the solution to one liter."* 
One cc. of this standard solution in 100 cc. of distilled water is 
equal to one part per million of iron). 

Procedure: Boil 100 cc. of the sample several minutes in an 
evaporating dish with 5 cc. nitric acid. Add two or three drops 
of the potassium permanganate solution and allow to stand a few 
minutes. If the red color disappears, add more permanganate, drop 
by drop, until a faint pink color persists. Add 10 cc. of the potas- 
sium sulphocyanid solution, mix thoroughly, and pour into a 100 cc. 
Nessler tube. Pour 100 cc. of distilled water into a second 
Nessler tube, add 5 cc. of nitric acid and 10 cc. of potassium 

♦"Standard Methods of Water Analysis." 
Association. 



American Public Health 



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114 



WATER PURIFICATION PLANTS 



sulphocyanid. Add standard iron solution to the second Nessler 
tube until the color of its contents matches that of the sample. 
The number of cc. of iron standard added gives the dissolved iron 
in parts per million. 

If the sample contains organic matter, it must be treated as 
follows: after filtering, evaporate to dryness and ignite to destroy 




Fig. 64. — Apparatus for Iron Test. 

organic matter; cool and add 5 cc. of hydrochloric acid (1:1) to 
residue, and if this is not dissolved immediately, heat gently; wash 
the liquid into a 100 cc. Nessler tube, and make up to 100 cc. 
with distilled water; then add potassium permanganate and sul- 
phocyanid and proceed as before, using hydrochloric acid in the 
second Nessler tube also. 



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PHYSICAL AND CHEMICAL TESTS 



115 



If desired, permanent iron standards, similar to the color 
standards herein before described, can be made up. The follow- 
ing solutions are required:* 

Platinum solution: 12 grams of potassium platinic chlorid 
(PtCl4,2KCl), dissolved in distilled water, with the addition of 
100 cc. strong hydrochloric acid, and made up to one liter with 
distilled water. 

Cobalt solution: 24 grams of cobaltous chlorid crystals 
(CoCl2,6H20), dissolved in distilled water, with the addition of 
100 cc. strong hydrochloric acid, and made up to one liter with 
distilled water. The standards are made up by the addition of 
various amounts of these solutions to distilled water in the 100 cc. 
Nessler tubes described under " Apparatus," as follows: 



standard 






Standard 






Iron 


No. of CC. 


No. of CC. 


Iron 


No. of CC. 


No. of CC. 


Solution, 


Platinum 


Cobalt 


Solution, 


Platinum 


Cobalt 


Parts per 


Solution 


Solution 


Parts per 


Solution 


Solution 


MiUion 






MUlion 






0.0 





.0 


1.5 


28 


17.0 


0.1 


2 


1.0 


2.0 


35 


24.0 


0.3 


6 


3.0 


2.5 


39 


32.0 


0.5 


10 


5.0 


3.0 


40 


43.0 


0.7 


14 


7.5 


3.5 


40 


55.0 


1.0 


20 


11.0 


4.0 


40 


67.0 



In each case the platinum and cobalt solutions are poured into the 
Nessler tube first and enough distilled water is added to make up 
the solution to the 100 cc. mark. The water to be tested is treated 
as before, and after adding the potassium sulphocyanid is im- 
mediately compared with the permanent standards. 

Logwood Test for Free Alum and Iroii. Apparatus: Two 
250 cc. porcelain dishes or casseroles. 

Reagents: Solution of logwood in distilled water; acetic acid 
(glacial). 

Procedure: Pour 100 cc. of water to be tested into each of 
two porcelain dishes. To the second dish add a small piece of 
alum or iron sulphate, and run this dish as a control, to check the* 
color changes in the sample being tested. Add a few drops of log- 
wood solution to each dish, stir gently, and observe the colors. 
Then add a few drops of acetic acid to each dish, stir, and note the 

* Jackson, Tech. Quar., 13, p. 320. 



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/ 

116 WATER PURIFICATION PLANTS 

color changes. The colors obtained vary slightly with different 
waters, thence the need for running the check sample containing 
alum or iron along with the water being tested. Approximately 
the following color changes occur: If alum is present: when log- 
wood is added, the water turns blue, when acetic acid is added the 
blue changes to red, fading gradually to yellow. If no alum is 
present: when logwood
…[truncated]