Sencore SG-165 AM-FM Stereo Analyzer (operators and service)

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SENCORE SAFETY REMINDERS 


When testing electronic equipment, there is always a danger present. Unexpected high vol- 
tages can be present at unusual locations in defective equipment. The technician should 
become familiar with the device that he is working on and observe the following precautions. 


1. 


When making test lead connections to high voltage points, remove the power. If this 
cannot be done, be sure to avoid contact with other equipment or metal objects. Place 
one hand in your pocket as a safety precaution and stand on an insulated floor to reduce 
the possibility of shock. 


Discharge filter capacitors before connecting test leads to them. Capacitors can store a 
charge that could be dangerous to the technician. 


Be sure your equipment is in good order. Broken or frayed test leads can be extremely 
dangerous and can expose the technician to dangerous potentials. 


Remove the test leads immediately after the test has been completed to reduce the possi- 
bility of shock. 


Do not work alone when working on hazardous circuits. Always have another person 
close by in case of accident. Remember, even a minor shock can be the cause of a more 
serious accident, such as falling against the equipment, or coming in contact with high 
voltages. 


When using the SG165 for signal injection, be sure to discharge the capacitor in the 
39G43 probe to chassis before each connection. If this capacitor, charged to a large DC 
voltage, is connected to the base of a transistor, possible damage to the transistor will 
result. 


TABLE OF CONTENTS 


SENCORE SAFETY REMINDERS 
SG165 FRONT PANEL 
DESCRIPTION 
INTRODUCTION 
FEATURES 
SPECIFICATIONS 
CONTROLS 
CONNECTIONS 
OPERATION 
SPEAKER LOAD AND POWER RANGE 
STEREO MPX MODULATION 
FM RF 
10.7MHz IF 
10.7MHz XTAL CONTROLLED 
10.7MHz SWEEP & MARKERS 
MPX SIGNAL 
SCA 67KHz 
AM RF 
AM IF 
400Hz AUDIO 
EXTRA CRYSTAL 
EXPLANATION OF STEREO 
RECEIVER TESTS 
CHECKING STEREO OPERATION 
CHECKING THE SENSITIVITY OF AN 
FM RECEIVER 
CHECKING A RECEIVERS MAXIMUM 
RMS POWER OUTPUT 
CHECKING AN AMPLIFIERS SENSITIVITY 
AND RMS POWER OUTPUT 
SQUARE WAVE TESTING OF AUDIO 
AMPLIFIERS 
TESTING 4 CHANNEL OR QUAD SYSTEMS 
RECEIVER ALIGNMENT 
FM IF ALIGNMENT 
FM RF ALIGNMENT 
FM STEREO SEPARATION ADJUSTMENTS 
AM IF ALIGNMENT 
AM RF ALIGNMENT 
RECEIVER TROUBLESHOOTING 
RECEIVER BLOCK DIAGRAM 
RECEIVER TROUBLE CHARTS 
DB TABLE 
SERVICING YOUR SG165 : 
DISASSEMBLY INSTRUCTIONS 
REMOVING THE MPX BOARD 
SG165 CALIBRATION ADJUSTMENT 
CIRCUIT DESCRIPTION - BLOCK DIAGRAM 
CIRCUIT DESCRIPTION - CIRCUIT OPERATIONS 
TROUBLE CHARTS 
BOARD LAYOUTS 
SERVICE AND WARRANTY 


Inside front cover 
Page 2 
Page 3 
Page 3 
Page 3 
Page 3 
Page 5 
Page 7 
Page 8 
Page 8 
Page 9 
Page 9 
Page 10 
Page 11 
Page 11 
Page 12 
Page 13 
Page 13 
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Page 19 
Page 19 


Page 20 
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Page 22 
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Page 34 
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Page 43 
Page 45 
Page 54 
Page 57 
Page 60 


SEPARATION 


© Watts 
LEPKCHANNEL OUTPUT | Sole ouTPUT 


SPEAKER LOAD POWER RANGE STEREO MPX MODULATION 


LEFT PILOT RIGHT 
8 46 SEPARATION. pe Si 400Hz I9KHz 400H2 


SPEAKERS « 032 a. 
SPEAKERS MUST 
BE CONNECTED 
TO USE THIS POS. 
OFF ON 


SENCORE $6165 AM-FM-STEREO ANALYZER 


RF TUNING FM OUTPUT | AM OUTPUT 
MODULATION MODULATION 
31D if 


MPK MX 


ee Ne 


RF RF : 
— 10.7 MHz IF e i 
.  AOIMHE 
yo : XTAL CONTROLLED i 
EM _ og AM COW ONL 
MHz | Hz 10.7MHz |, 400Hz 
‘ SWEEP & MARKERS” SINE WAVE 
aQOH? 
MPX SIGNAL « © stiee aut 


SCA 67KH2” | “EXTRA CRYSTAL 


1 
TO ROM MARKER AM/FM IF ROCKER MICRDVOLT OUTPUT 
SCOPE ETECTOR HEIGHT LOWER HIGHER xO0D 5 
ae — es 
ie) =e) ee «x10 


ALL SIGNAL OUTPUT 


SENCORE INC. SIOUX FALLS. 6.0. 47107 


Fig. 1 SG165 Front Panel 


DESCRIPTION 
INTRODUCTION 


The AM/FM/FM MPX receiver represents the fastest 
growing segment of the home entertainment elec- 
tronics market. Many consumers consider the sound 
system, whether component or console, their first 
purchase after the essentials of food and shelter. 


These consumers demand, and are willing to pay 
relatively large sums for, quality reproduction of their 
favorite music. When this equipment requires service 
they expect the repaired unit to meet the same exact- 
ing specifications it did when new. The technician 
who attempts to test, troubleshoot and align a stereo 
system, costing in some cases thousands of dollars, 
without proper equipment has a difficult task ahead 
of him. This need for a reasonably priced stereo 
analyzer to adequately service and test stereo units 
prompted Sencore to engineer the SG165 complete 
AM/FM/Stereo Analyzer. The SG165, with its 
accurate temperature compensated solid state cir- 
cuitry, eliminates the guess work by providing known 
accurate signals needed for full troubleshooting and 
performance testing from antenna to speaker termi- 
nals. 


FEATURES 


* Complete RF coverage of the AM and FM bands, 
with band edge limits as recommended by re- 
ceiver manufacturers. 


* Troubleshooting signals for the FM IF, AM IF, 
MPX, and audio circuits. 


* Crystal controlled as well as swept 10.7MHz 
with post injection crystal controlled 10.7MHz 
marker, and 100KHz limit markers for FM IF 
alignment. 


* Tight shielding; no RF leakage to cause problems. 


* 19KHz phase and frequency permanently locked 
with exclusive Sencore (patent pending) circuit. 


* Built in 4, 8, 16, and 32 ohm high wattage 
dummy loads to eliminate the annoying howl in 
the shop. 


* Meters calibrated in db of separation and wattage 
output up to 100 watts full scale. Compensated 
to read accurate power output for any speaker 
load resistor. 


* Calibrated RF output for making the all impor- 
tant IHF sensitivity check. 


* Complete with all cables and adapters including 
dummy auto antenna connector. 


SPECIFICATIONS 


NOTE: 1. All percentages are plus and minus 
unless otherwise noted. 
2. Temperature range for specified out- 
puts 10 - 40 degrees C unless otherwise 


noted. 


EXTRA CRYSTAL 


Holder type 
Frequency Range 
Circuit loading to 
crystal 


400Hz SINE WAVE 


Frequency 
Amplitude 
Distortion 


400Hz SQUARE WAVE 


Frequency 
Amplitude 
Rise Time 


262KHz and 455KHz IF 


Frequency (in 
center detent) 
Rocker frequency 
range 

Amplitude 
Modulation 
percentage 


AM RF 


Frequency range 
Dial calibration at 
550 and 1600KHz 


Amplitude 
Modulation 
percentage 
FM RF 


Frequency range 


HC6U 
3 - 12MHz 


15pf 


400Hz 20% 
1V RMS 5% 
5% maximum 


400Hz 20% 
2.8V p-p 30% 
2 uSec. max. 


262KHz or 
455KHz 2% 
25KHz above 
and below center 
.LV RMS 30% 
25% to 45% 
30% typical 


525KHz to 1625KHz 
4*5KHz at 20 degrees 
C; £19KHz 10 to 40 
degrees C 

100mV 5% at 1000 
KHz, 20% 525KHz 
to 1625KHz 

25% to 45% 

30% typical 


86 to 110MHz 


Dial calibration at 
88 and 108MHz 


Dial tracking 


Frequency change 
with temperature 
Amplitude (MICRO- 
VOLT OUTPUT set 

to 10 X 10) at 98MHz 


Amplitude tracking 


Modulation 


10.7MHz IF 


Frequency (center 
detent) 
Rocker range 


Amplitude 
Modulation 
percentage 


10.7MHz CRYSTAL 


Frequency 
Amplitude 


10.7 SWEEP AND MARKER 


Sweep width 
Center Frequency 


10.7MHz marker 
Frequency 
Amplitude 


100KHz limit markers 
Frequency 
Amplitude 


MPX SIGNAL 


Frequency of 19KHz 
pilot 

Phase of 19KHz vs 
88KHz 


Amplitude (modula- 
tion set to IHF) 


£ 200KHz at 20 de- 
grees C 


+300KHz any mark, 
20 degrees C 
+200KHz, 10 - 40 
degrees C 

100uV 10% 


20% 86 to 
110MHz 

STD: 30% 
(22.5KHz) 20% 
IHF: 100% 
(75KHz) 20% 


10.7MHz 1% 


250KHz above and 
below center 

LV RMS 10% 
STD: 30% 
(22.5KHz) 20% 
IHF: 100% 
(75KHz) 20% 


10.7MHz, .05% 
.065V RMS 40% 


500KHz typical 
Rocker will center 
sweep to 10.7MHz 


10.7MHz .05% 
1V p-p minimum 


100KHz 3% 
40% of 10.7MHz 
marker typical 


19KHz + 2Hz 


permanently locked to 
exceed FCC specifica- 
tions with Sencore ex- 
clusive (patent pending) 
phase lock circuit. 


2.5V p-p 25% 


SCA 67KHz 

Frequency 67KHz 3% 
Amplitude 1V RMS 40% 
Distortion 5% maximum 
ATTENUATOR 


Calibrated 20db 
(X10) steps 


Step attenuator 


Variable attenuator 
FM RF 
All other outputs 


0 to 18db typical 
0 to 20db minimum 


SG165 SPEAKER LOAD METER AND WATTS 
RANGE SPECIFICATIONS 


The meters on the SG165 measure the voltage across 
the speaker load, as selected by the SPEAKER LOAD 
switch. The sensitivity of this voltage measurement 
is automatically compensated to maintain wattage 
calibration for the 4, 8, 16 and 32 ohm positions of 
the SPEAKER LOAD switch. In the SPEAKERS 
position of the SPEAKER LOAD switch, the meter is 
compensated to read the correct wattage at 8 ohms. 
The accuracy of this voltage measurement is + 8% 
for any position of the SPEAKER LOAD or METER 
WATTS RANGE switches. The actual accuracy of 
the wattage measurement is further affected by the 
5% tolerance of the high wattage speaker load resis- 
tors. The continuous power dissipation rating of the 
speaker load resistors is 20 watts RMS to be derated 
at higher power levels to 100 watts RMS per channel 
maximum for a maximum of 5 minutes followed by 
a minimum of 10 minutes cooling off time. 


The SEPARATION scale on the meter uses 2.1 
volts RMS as the reference and is calibrated in db 
(voltage ratio) to a usable 40 db of separation. 


CABLES SUPPLIED 


1 - BNC to “F”’ connector cable to connect to 
the SG165 ALL SIGNALS OUTPUT. 


1 - Matching pad, (39G43) with 300 ohm 
balanced (red and green leads) and 75 ohm 
unbalanced (red and black leads) outputs. 
(Mates with “F’’ connector on cable.) 


1 - Combination detector probe (89G45) with 
high impedance detector (blue lead) and isolat- 
ion resistor (red lead). 


1 - Auto radio dummy antenna (39G53) to 
mate ‘‘F’’ connector to auto radio antenna 
socket. 


1 - Phono plug to alligator clip lead to connect 
to the TO SCOPE jack. May also be used in 


conjunction with the 39G48 to inject signals 
into phono plug inputs of equipment under 
test. 


CABLES OPTIONAL 


1 - BNC to phono plug (89G47) for connection 
of TO SCOPE jack to scopes having BNC inputs. 
May also be used to connect ALL SIGNALS 
OUTPUT directly to phono plug inputs of 
equipment under test. 


GENERAL 
Height 124%”? (32.2 cm) 
Width 10” (25.4 cm) 
Depth 9” (22.9 cm) 
Weight 18 lbs (8.2 kg) 
Power re- 105-180VAC 50/60Hz 
quirements 7 watts 

CONTROLS 


ON-OFF - This slide switch controls the AC power 
input to the SG165. The ON contition is indicated 
by the red indicator lamp above the switch. 


SPEAKER LOAD POWER RANGE 
8 2 SEPARATION 10W 100W 


SPEAKERS « <m* ped “~ 
SPEAKERS MUST 
BE CONNECTED 
TO USE THIS POS. 


es 


SENCORE Sl 


Fig. 2° Speaker Load and Power Range Switches 


SPEAKER LOAD - This rotary switch selects the 
load connected across the LEFT AND RIGHT 
CHANNEL OUTPUT meters. The SPEAKERS 
position provides no load other than the meter 
circuitry. The SPEAKERS MUST BE CONNECTED 
to use this position. 


POWER RANGE - This rotary switch selects the full 
scale sensitivity of the LEFT and RIGHT CHANNEL 
OUTPUT meters. The sensitivity for the SEPARA- 
TION TEST position is 2.1 volts RMS full scale. In 
the 10W and 100W positions, the SPEAKER LOAD 


switch automatically adjusts the sensitivity of the 
meters to maintain accurate wattage calibration for 
the 4, 8, 16, and 32 ohm speaker loads. In the 
SPEAKERS ONLY position the meters are compen- 
sated to read the correct wattage for 8 ohm speakers. 


STEREO MPX MODULATION 


LEFT PILOT . RIGHT 
400Hz 1SKHz 400Hz 


10% ON 


AM-FM-STEREO ANALYZER 


Fig. 3 Stereo MPX Modulation 


STEREO MPX MODULATION .- These three rocker 
switches control the MPX signal produced by the 
SG165. The LEFT 400Hz switch controls the left 
channel signal, and the RIGHT 400Hz switch controls 
the right channel signal. The 19KHz PILOT switch 
selects the percentage of modulation of the 19KHz 
pilot signal. The MPX signal as selected by the 
STEREO MPX CONTROLS is used to FM modulate 
the FM RF OUTPUT and the 10.7MHz IF signal. It 
is also available as an output for direct injection into 
the MPX decoder circuit of the receiver (MPX SIG- 
NAL position of output control). 


OUTPUT SELECTOR SWITCH 


FM OUTPUT! AM OUTPUT 
MODULATION MODULATION 


sto IHF 
MPX 


10.7 MHz IF « 


10.7 MHz 
XTAL Pipes 


& 7MHz 00 
SWEEP & MARKERS” * SINE WAVE 
400Hz 
MPX SIGNAL « i cnuaeeanive 
SCA 67KHz" * EXTRA CRYSTAL 


Fig. 4 Output Selector 


FM OUTPUT - The left hand side of the OUTPUT 
SELECTOR SWITCH selects the various outputs 
necessary to test, troubleshoot or align an FM or 
FM MPX receiver. 


MODULATION .- This slide switch selects the 
percentage of modulation of the FM RF and 
10.7MHz IF signals. The STD MPX position 
provides 30% modulation (22.5KHz deviation) 
as used by most FM stations, and the IHF MPX 
position provides 100% modulation (75KHz 
deviation) for the IHF sensitivity test. The 
setting of the MODULATION switch will also 
affect the level of the MPX SIGNAL output, 
and should be in the IHF position to provide the 
normal one volt RMS MPX Signal output. 


RF - This output provides an FM RF signal 
tunable from 86MHz to 110MHz, and frequency 
modulated with the signal selected by the 
STEREO MPX CONTROLS. 


10.7MHz IF - This output provides a 10.7MHz 
signal for injection into the IF amplifiers of the 
FM receiver. It is tunable from approximately 
10.45MHz to 10.95MHz by the AM/FM IF 
ROCKER control and frequency modulated with 
the signal selected by the STEREO MPX CON- 
TROLS. 


10.7MHz CRYSTAL CONTROLLED (CW 
ONLY) - This output provides an accurate 
crystal controlled signal for peak alignment of 
standard FM IF amplifiers. 


10.7MHz SWEEP AND MARKERS - This out- 
put provides a sweep signal with a center fre- 
quency tunable from approximately 10.45MHz 
to 10.95MHz by the AM/FM IF ROCKER con- 
trol, and a fixed sweep width of approximately 
500KHz. A 10.7MHz crystal marker and 100 
KHz limit markers are also generated and added 
to the sweep response at the TO SCOPE output 
jack. 


MPX SIGNAL - This output provides the signal 
selected by the STEREO MPX CONTROLS for 
direct injection into the stereo decoder circuits 
of the receiver. NOTE: The FM MODULA- 
TION switch should be in the IHF position to 
obtain the normal one volt RMS maximum sig- 
nal output. 


SCA 67KHz - This output provides an accurate 
67KHz signal for aligning the SCA traps in the 
FM receiver. 


AM OUTPUT - The right hand side of the OUTPUT 
SELECTOR SWITCH selects the signals necessary to 
test, troubleshoot, or align an AM receiver; the 400 


Hz sine and square wave signals, and the signal pro- 
vided by the extra crystal position (crystal not 
supplied). 


MODULATION - This slide switch selects the 
percentage of amplitude modulation (0 or 30%) 
of the AM RF, 455KHz IF, and 262KHz IF 
signals. 


RF - This output provides an AM RF signal 
tunable from 525KHz to 1625KHz and ampli- 
tude modulated at 0 or 30% by a 400Hz sine 
wave as selected by the MODULATION switch. 


455KHz and 262KHz IF - These outputs pro- 
vide signals for injection into the IF amplifiers 
of standard AM receivers. They can be ampli- 
tude modulated at 0 or 30% by a 400Hz sine 
wave as selected by the MODULATION switch, 
and are tunable over the range of *25KHz by 
the AM/FM IF ROCKER control. 


400Hz SINE WAVE and 400Hz SQUARE 
WAVE - These outputs provide audio signals 
for direct injection into the audio amplifier sec- 
tions of any AM or FM receiver. 


EXTRA CRYSTAL - This output selects the 
signal generated by a separate internal crystal 
oscillator (crystal not supplied) for injection 
into any receiver requiring a nonstandard fre- 
quency. The oscillator will accept crystals con- 
tained in an HC6U holder in the frequency 
range of 3 to 12MHz. 


RF TUNING - This dial tunes the FM and AM RF 
outputs. The FM output is tunable from 86 to 110 


RF TUNING 


COPE 


Sy 2) 
os % oO 
C/ iss \ 
/ 1 
FROM MARKER AM/FN 
DETECTOR HEIGHT Lov 


Fig. 5 RF Tuning control 


MHz, and the AM from 525 to 1625KHz. A4tol 
drive ratio is provided for increased tuning accuracy. 


‘f eSB \ 
i uae 
FROM MARKER AM/FM IF 
E DETECTOR HEIGHT LOWER I} 


SIGNAL OUTPUT 


Fig. 6 Marker Height Control 


MARKER HEIGHT - This control is operational only 
in the 10.7MHz SWEEP & MKRS. output. Its 
function is to vary the size (amplitude) of the 10.6, 
10.7, and 10.8MHz markers that are added to the 
response curve at the TO SCOPE jack. 


3 \ 
he 
1ARKER AM/FM IF ROCKER 
HEIGHT LOWER P HIGHER X10 


Xle 


SENCORE INC. 


JSS 


Fig. 7 AM/FM IF ROCKER control 


AM/FM IF ROCKER - This control provides a varia- 
ble tuning for the 262KHz IF, 455KHz IF, 10.7MHz 
IF, and 10.7MHz sweep to accomodate the newer 
receivers with crystal filter IF’s. The range of con- 
trol is typically  25KHz for the 262KHz and 455 
KHz AM IF signals, and +250KHz for the 10.7MHz 
FM IF and 10.7MHz sweep signals. The center de- 
tent indicates the normal calibrated output frequency. 


MICROVOLT OUTPUT - The output level of the 
SG165 is controlled by two attenuators. The coarse 
control is calibrated in 20db (X10) steps, and the 
fine control provides an additional attenuation of 
approximately 20db (X10). 


MICROVOLT OUTPUT 
x10 x100 


Xle eX1000 4 


g 
30 
did 


ca ® 
1 10 
SENCORE INC. SIOUX FALLS, 5.0. 57107 105/120 VAC 50/60Hz 


Fig. 8 Microvolt Output Controls 


CONNECTIONS 
a ys ls% 
\ 
T0 FROM MARK 
SCOPE DETECTOR HEIGI 


— 
ee oo 


ALL SIGNAL QUTPUT 


if _ - 
Fig. 9 Front Panel Connections 


ALL SIGNALS OUTPUT - This BNC connector is 
the output terminal for all functions of the SG165. 
The SG165 should only be used with the properly 
terminated output cable to prevent standing waves 
which could result in inaccurate outputs. 


FROM DETECTOR - This phono jack is the input 
for the response curve signal when the 10.7MHz 
SWEEP & MKRS. function is in use. Use the 39G45 
detector input cable to couple the response curve 
from the receiver into this jack. 


TO SCOPE - This phono jack is the output to the 
oscilloscope vertical input for use with the 10.7MHz 
SWEEP & MKRS. function. The signal leaving the 
SG165 at the TO SCOPE jack is the same as that 
applied to the FROM DETECTOR jack, with the 
10.6, 10.7, and 10.8MHz markers added to it. 


LEFT AND RIGHT CHANNEL OUTPUT METER 
Leads - The two shielded alligator clip leads attached 
inside the lead compartment near the line cord are 
the input leads for the OUTPUT METERS. The 
RED and black lead is for the RIGHT channel, and 
the YELLOW and black lead for the LEFT channel. 


OPERATION 


SPEAKER LOAD AND POWER RANGE 


GENERAL 


The SPEAKER LOAD and POWER RANGE switches 
control the load resistance and meter sensitivity for 
the left and right channels simultaneously. The input 
connections for the OUTPUT meters and SPEAKER 
LOADS are the shielded cables attached to the SG165 
inside the lead compartment near the line cord and 
fuse. The RED and black cable connects to the 
RIGHT CHANNEL OUTPUT meter and SPEAKER 
LOAD, and the YELLOW and black cable connects 
to the LEFT CHANNEL OUTPUT meter and SPEAK- 
ER LOAD. 


NOTE: The audio outputs of the amplifier or receiver 
under test should be terminated with the correct load 
at all times. 


1. Connect the RED and black input cable to the 
RIGHT channel amplifier output, and the YELLOW 
and black input cable to the LEFT channel ampli- 
fier output. 


2. Use the SPEAKER LOAD switch to select the 
correct load for the amplifier under test. Note that 
in the SPEAKERS position, no load other than the 
meter circuit is provided to the amplifier, and an 
external load such as speakers must be connected to 
the amplifier to prevent possible damage to the ampli- 
fier output stage. Take care to limit the input power 
to the SG165 speaker loads to an absolute maximum 
of 100 watts RMS per channel. 


SEPARATION TEST 


Turn the POWER RANGE switch to the SEPARA- 
TION TEST position, and read the 0 to -40db scale 
on the LEFT and RIGHT CHANNEL OUTPUT 
meters. 


POWER OUTPUT TEST 


Turn the POWER RANGE switch to the 10W or 
100W position. Read the power output directly 
in watts on the 0 to 10W scale for the 10W position 
of the POWER RANGE switch, or multiply the met- 
er reading by 10 for the 100W position. 


LEFIMCHANNEL OUTPUT q RIGHNORANNEL OUTPUT 


— LOAD POW! 
a 2 SEPARATION 


Suporte +32 hi r/ 
0 Pee rH POS 


SENCORE $6165 AM-FM-STEREO ANALYZER 


Fig. 10 


¢ S/ io 


LEF 


Output Meters for Separation Test 


WATTS 


— 
CHANNEL OUTPUT 


SPE i LOAD 


sae —_— Z 
ie tomentes e 
70 USE THIS POS 


| 
Fig. 11 


Output Meters for Power Output Test 


STEREO MPX MODULATION 


PX MODULATION 
PILOT RiGHT 


19KHr 400h2 
10%. 
: : : : OFF ON 
SENICORE $6165 AM-FM-STEREO ANALYZER 


FM OUTPUT 
MODULATION | 


Oo Mis Te 


Fig.12 Stereo MPX Modulation Conirols 


The STEREO MPX CONTROLS are operational only 
in the FM RF, 10.7MHz IF, and the MPX SIGNAL 
positions of the output selector switch. In the FM 
RF and 10.7MHz IF positions, the MPX signal selected 
by the MPX CONTROLS is used to frequency modu- 
late the output carriers. In the MPX SIGNAL 
position, the signal selected by the controls is avail- 
able as a direct output. NOTE: The FM Modulation 
switch must be in the IHF MPX position to produce 
the rated 1V RMS MPX signal. The following table 
specifies the switch positions necessary to produce 
the indicated signals with the STEREO MPX CON- 
TROLS: 

Monophonic 400Hz audio LEFT 400Hz-ON 
RIGHT 400Hz-ON 
PILOT 19KHz-Zero 


Stereo, Left channel LEFT 400Hz-ON 
only RIGHT 400Hz-OFF 
PILOT 19KHz - 10% 


Stereo, right channel LEFT 400Hz-OFF 
only RIGHT 400Hz-ON 
PILOT 19KHz - 10% 


LEFT 400Hz-OFF 
RIGHT 400Hz-OFF 
PILOT 19KHz-10% 


19KHz sine wave 
(.1V RMS Max. in 
MPX SIGNAL output) 


FM RF 


STEREO MPX MODULATION 
LEFT PILOT RIGHT 
4008 19KHe 400H2 


RF TUNING FM OUTPUT 
HOOULATION | 


Bt ; 
RPE a | 
he 


ALS SIGHAL GUTPET 
: aes 
6 


MIDROVOLT GUTPUT 
rit ane 
eure »X 0 , 
j8 «ft 
. A 
. cf 
. é 


Fig. 13 Operational Controls for FM RF 


The FM RF output is used to inject a signal with 
composite stereo modulation into the antenna input 
of any standard broadcast FM receiver. The tuning 
range of the FM RF is from 86 to 110MHz, allowing 
coverage of band edge limits as recommended by 
some manufacturers of FM receivers. To use the 
FM RF output, proceed as follows: 

1. Setthe SG165 OUTPUT selector to FM RF, and 
connect the BNC to “F” connector cable to the ALL 
SIGNALS OUTPUT BNC connector. 


2. Connect either the 39G43 75/300 ohm match- 
ing pad, or the 39G53 auto radio dummy antenna to 
the “‘F” connector end of the cable. Use the red and 
green leads of the 39G43 for 300 ohm receiver inputs 
or the red and black leads for 75 ohm inputs. 


3. Adjust the STEREO MPX CONTROLS for the 
desired modulation signal. (Refer to the STEREO 
MPX CONTROLS-OPERATION section of this man- 
ual). 


4. Setthe FM MODULATION control to STD MPX 
for 30% (+22.5KHz) modulation, or to IHF MPX for 
100% (+ 75KHz) modulation. 


5. Adjust the RF TUNING control for the desired 
output frequency. The dial indicator for the FM RF 


frequency is the horizontal line on the small rectan- 
gle labeled FM MHz located to the left of the RF 
TUNING control. The RF TUNING dial is calibrated 
at intervals of 1MHz, with the small unnumbered 
marks corresponding to odd numbers. For example 
the small mark between 98 and 100MHz corresponds 
to an output frequency of 99MHz. 


6. Adjust the MICROVOLT OUTPUT controls for 
the desired output signal level. To determine the 
signal output level (measured in microvolts at the 
ALL SIGNALS OUTPUT) for the FM RF output 
multiply the setting of the coarse MICROVOLT OUT- 
PUT control by the corrected vernier control output 
from the table. 


CONTROL SETTING CORRECTED OUTPUT 


10 


1 
© 


Brow ROO ~I0 6 
PA Fa BD GO HB OTS CO 
NW ROROOHAH 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


10.7MHz IF 


The 10.7MHz IF output is used to inject a signal 
with composite stereo modulation into the IF amp- 
lifiers of standard broadcast FM receivers for test and 
troubleshooting purposes. The frequency of the 10.7 
MHz output is variable from approximately 10.45 to 
10.95MHz with the AM/FM IF ROCKER control to 
allow injection of this signal into the IF amplifiers of 
receivers employing fix tuned or crystal filter IF 
amplifiers. The 10.7MHz IF signal is intended pri- 
marily as a troubleshooting signal. The stage gain of 
each IF stage can be determined by injecting 10.7 
MHz IF signal into the input of each IF stage and 
noting the signal level required by each stage to pro- 
duce a given output. To use the 10.7MHz IF output, 
proceed as follows: 


1. Set the SG165 OUTPUT selector to 10.7MHz 
IF, and connect the BNC to ‘‘F’”’ connector cable to 
the ALL SIGNALS OUTPUT BNC connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the “‘F’’ connector end of the cable. Use the red 
and black leads of the 39G43 to inject the 10.7MHz 
IF signal. 


10 


"MPX MODULATION 
PILOT RIGHT 
19KHz 400Hr 
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Operational Controls for 10.7MHz IF 


Fig. 14 


3. Adjust the STEREO MPX CONTROLS for the 
desired modulation signal. (Refer to the STEREO 
MPX CONTROLS - OPERATION section of this 
manual.) 


4, Setthe FMMODULATION control to STD MPX 


for 30% (1 22.5KHz) modulation, or to IHF MPX for 
100% (+ 75KHz) modulation. 


5. Adjust the AM/FM IF ROCKER control if the 
receiver being tested uses crystal filter or fix tuned 
IF’s. The normal adjustment procedure for the 
ROCKER control is to inject the 10.7MHz IF signal 
into the receiver, and adjust the control for maximum 
undistorted signal at the output of the receiver. 


6. Adjust the MICROVOLT OUTPUT controls 
for the desired output signal level. To determine 
the signal output level (measured in microvolts at the 
ALL SIGNALS OUTPUT) for the 10.7MHz IF out- 
put, multiply the setting of the coarse MICROVOLT 
OUTPUT control by 10, and the result by the correc- 
ed vernier control output from the table. 


CONTROL SETTING CORRECTED OUTPUT 
10 10 
9 8.3 
8 — 6.9 


Pw hoe 
Coes tae 
BH ~Tho WIEN ON OO 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


10.7MHz XTAL CONTROLLED 


FM OUTPUT 


7 SIGNAL Bure 
o 
[ Cie. 


Fig. 15 Operational Controls for 10.7MHz Crystal 


The 10.7MHz CRYSTAL CONTROLLED output pro- 
vides an accurate 10.7MHz crystal controlled un - 
modulated signal for aligning the IF amplifiers of 
standard FM broadcase receivers. It can be used to 
accurately peak align the receiver IF amplifiers to 
10.7MHz, or as a preliminary step to sweep align- 
ment. The 10.7MHz crystal controlled signal also 
provides the most accurate method for zeroing the 
FM detector to exactly 10.7MHz. To use the 10.7 
MHz CRYSTAL CONTROLLED signal, proceed as 
follows: 


1. Set the SG165 OUTPUT selector to 10.7MHz 
CRYSTAL CONTROLLED, and connect the BNC 
to “F” connector cable to the ALL SIGNALS OUT- 
PUT BNC connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the “‘F”’ connector end of the cable. Use the red 
and black leads of the 89G43 pad to inject the 10.7 
MHz CRYSTAL CONTROLLED signal. 


3. Adjust the MICROVOLT OUTPUT controls for 
the desired output signal level. To determine appro- 
ximately the signal output level (measured in micro- 
volts at the ALL SIGNALS OUTPUT) for the 10.7 
MHz CRYSTAL CONTROLLED output, multiply 
the setting of the coarse MICROVOLT OUTPUT con- 
trol by 6.5, and the result by the corrected vernier 
control output from the table. 


CONTROL SETTING CORRECTED OUTPUT 


fuad 
© 
a 
wo CO 


FAD co OO ~100 
er Oo: fa ie ce ee 
HS 1 bo WI O11 00 © 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


10.7MHz SWEEP AND MARKERS 


The 10.7MHz SWEEP and MARKERS function pro- 
vides a 10.7MHz sweep signal, with post injection 
markers at 10.6, 10.7, and 10.8MHz, for accurate 
sweep alignment of the IF amplifiers and detector of 
any FM Stereo receiver. Even the newest receivers 
using fix tuned or crystal filter IF’s are covered with 
the ROCKER that allows you to vary the sweep cen- 
ter frequency over the normal range of these fix 
tuned circuits. The large amplitude markers are 
variable with the marker height control, and because 
of the post injection system used will not effect the 
size or shape of the IF response curve. To use the 
10.7MHz SWEEP and MARKERS function, proceed 
as follows: 


1. Set the SG165 OUTPUT selector to 10.7MHz 
SWEEP & MARKERS. Use the phono plug to alli- 
gator clip lead (supplied) to connect the TO SCOPE 
jack on the SG165 to the vertical input of an oscill- 
oscope, and set the oscilloscope vertical input con- 
trols for .5V p-p per inch (.2V p-p per cm.) Turn 
the oscilloscope horizontal frequency control to the 
internal 60Hz position, and adjust the oscilloscope 
phase control for a pattern with no indication of 
fold over. 


11 


SENCORE $6165 AM-FM-STEREO ANALYZER _ 


FM OUTPUT 


1O7MHr 
SWEEP & MARKERS 


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Fig. 16 Operational Controls for 10.7MHz Sweep 
and Markers 


2. Plug the 39G45 detector probe to the FROM 
DETECTOR jack on the SG165. Connect the red 
lead of the 39G45 to the receiver testpoint if the 
testpoint is after the detector (audio), and the blue 
lead if the test point is before the detector (10.7 
MHz). 


3. Connect the BNC to ‘‘F”’ connector cable to the 
ALL SIGNALS OUTPUT BNC connector, and the 
39G43 75/300 ohm matching pad to the “F” con- 
nector end of the cable. Use the red and black 
leads of the 39G43 pad to inject the 10.7MHz sweep 


signal. 


4, Adjust the AM/FM IF ROCKER control to 
center the response on the oscilloscope sweep. 


5. Adjust the MICROVOLT OUTPUT controls for 
just enough signal to obtain a clean response curve. 
(It is normal for some noise to appear on the base 
line near the edges of the sweep.) 


6. Adjust the MARKER HEIGHT control for mar- 
kers of the desired amplitude. (It is normal for the 
amplitude of the 10.6 and 10.8MHz markers to be 
approximately 40% of the 10.7MHz marker). 


12 


10.6 


Fig. 17 IF Response and Detector Response 


MPX SIGNAL 


STEREO MPX MODULATION 
LEFT PILOT RIGHT 
400Hz 19KHz 400H2 
_.. 102 


oe 


ax 


FM OUTPUT 


T OUTPUT 
x ¢ 5 
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Fig. 18 Operational Controls for MPX signal 


The MPX SIGNAL output provides a composite 
stereo signal for direct injection into the stereo multi- 
plex circuits of FM stereo receivers and stereo adapt- 
ors. The MPX SIGNAL can either be used as an 
alignment signal, or as a troubleshooting signal to 
isolate a receiver poor stereo separation problem to 
the multiplex or RF/IF circuits. To use the MPX 
SIGNAL, proceed as follows: 


1. Set the SG165 OUTPUT selector to MPX SIG- 
NAL, and connect the BNC to “F’’ connector cable 
to the ALL SIGNALS OUTPUT BNC connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the “‘F” connector end of the cable, and use the 
red and black leads of the pad to inject the MPX 
SIGNAL’ 


3. Adjust the STEREO MPX CONTROLS for the 
desired output signal. (Refer to the STEREO MPX 
CONTROLS - OPERATION section of this manual.) 


4. Set the FM MODULATION switch to IHF MPX. 


5. Adjust the MICROVOLT OUTPUT controls for 
the desired output signal level. To determine the 
signal output level (measured in milivolts at the ALL 
SIGNALS OUTPUT) for the MPX SIGNAL, multiply 
the setting of the coarse MICROVOLT OUTPUT con- 
trol by .1, and the result by the corrected vernier 
control output from the table. (The level of the 
PILOT 19KHz with the switch set to 10% will be 
approximatly one tenth of the composite output). 


CONTROL SETTING CORRECTED OUTPUT 


10 10 
9 8.3 
8 6.9 
7 4.8 
6 3.5 
5 2.5 
4 It 
3 1.2 
2 87 
1 04 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


SCA 67KHz 


The SCA 67KHz output provides an accurate 67KHz 
output for alignment of SCA or 67KHz traps in FM 
stereo receivers. The SCA 67KHz signal would nor- 
mally be injected at the detector composite audio 
output, and the receiver’s trap adjusted for minimum 
67KHz at the output of the stereo decoder. To use 
the SCA 67KHz output, proceed as follows: 


1. Setthe SG165 OUTPUT selector to SCA 67KHz 
and connect the BNC to ‘“‘F” connector cable to the 
ALL SIGNALS OUTPUT BNC connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the ‘“‘F”’ connector end of the cable, and use the 
red and black leads to inject the 67KHz signal. 


38. Adjust the MICROVOLT OUTPUT controls as 
necessary to obtain a minimum usable signal. 


SENICORRE $6165 AM-FM-STEREO ANALYZER 


FM OUTPUT 


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Fig. 19 Operational Control for 67KHz 


AM RF 


The AM RF output is used to inject an amplitude 
signal into the antenna input of any standard AM 
broadcast receiver. The tuning range of the AM RF 
is from 525 to 1625KHz, allowing coverage of the 
band edge limits as recommended by some manufac- 
turers of AM receivers. To use the AM RF output, 
proceed as follows: 


1. Set the SG165 OUTPUT selector to AM RF, 
and connect the BNC to “F” connector cable to the 
ALL SIGNALS OUTPUT BNC connector. 


2. Connect either the 39G43 75/300 ohm matching 
pad, or the 39G53 auto radio dummy antenna to the 
“F’? connector end of the cable. Use the red and 
black leads of the 39G43 for receivers with external 
AM antenna connections, or allow the signal from the 
leads of the 39G43 to radiate into the receivers rod 
antenna for receivers without external antenna con- 
nections. 


3. Select either 30% modulated, or unmodulated 
carrier output with the AM MODULATION switch. 


13 


AM OUTPUT 
MODE ATIIN 


RE 


Fig. 20 Operational Control for AM RF 


4. Adjust the RF TUNING control for the desired 
output frequency. The dial indicator for the AM RF 
frequency is the horizontal line on the small rectan- 
gle located to the right of the RF TUNING control. 
The AM side of the RF TUNING dial is calibrated at 
intervals of 50KHz from 550 to 1000KHz, and at 
intervals of 100KHz from 1000 to 1600KHz. 


5. Adjust the MICROVOLT OUTPUT controls for 
the desired output signal level. To determine the 
signal output level (measured in microvolts at the 
ALL SIGNALS OUTPUT) multiply the setting of the 
coarse MICROVOLT OUTPUT control by 10, and 
the result by the corrected vernier control output 
from the table. 


CONTROL SETTING CORRECTED OUTPUT 


a 
cm) 
(om) 


Rn cob Om ~10 
qa & See are 
i ~1 bo WO Ot 0 © & 


14 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


AM IF 


a 


oy 


Fig. 21 Operational Control for AM IF 


The 455KHz and 262KHz outputs are used to inject 
an amplitude modulated signal for troubleshooting or 
alignment into the IF amplifiers of standard AM 
broadcast receivers. The 262KHz output is used 
primarily for auto radios, and the 455KHz for most 
portable, and in home radios. The frequency of the 
455KHz and 262KHz outputs is variable over a plus 
and minus 25KHz range to allow injection of these 
signals into the IF amplifiers of receivers employing 
fix tuned or crystal filter IF amplifiers. To use the 
455KHz or 262KHz IF output, proceed as follows: 


1. Set the SG165 OUTPUT selector to either 455 
KHz IF or 262KHz IF, and connect the BNC to “F”’ 
connector cable to the ALL SIGNALS OUTPUT BNC 
connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the “‘F’’ connector end of the cable. Use the red 
and black leads of the 39G43 to inject the AM IF 
signal. 


3. Use the AM MODULATION switch to select 
either a 30% modulated or unmodulated carrier out- 
put. 


4, Adjust the AM/FM IF ROCKER control if the 
receiver being tested uses crystal filter or fix tuned 
IF amplifiers. The normal adjustment procedure for 
the ROCKER control is to inject the AM IF signal 
into the receiver, and adjust the control for maximum 
undistorted signal at the output of the receiver. 


5. Adjust the MICROVOLT OUTPUT controls for 
the desired output signal level. Remember to keep 
the level as low as possible during alignment proce- 
dures to prevent overload to the IF amplifiers. To 
determine the signal level (measured in microvolts 
at the ALL SIGNALS OUTPUT) for the AM IF 
outputs, multiply the setting of the coarse MICRO- 
VOLT OUTPUT control by 10, and the result by the 
corrected output of the vernier control from the 
table. 


CONTROL SETTING CORRECTED OUTPUT 


© 
an 
© 


ea ee 
bo Wao ot & to 


ENwWROAWOOH 
on 
SG 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


400Hz AUDIO 


The 400Hz audio outputs are used to inject a signal 
into any audio amplifier for test or troubleshooting 
purposes. The 400Hz SINE WAVE output is most 
useful for distortion and maximum power output 
tests, while the 400Hz SQUARE WAVE is most use- 
ful for evaluating the frequency response of the audio 
amplifier. To use the 400Hz audio outputs, proceed 
as follows: 


1. Set the SG165 OUTPUT selector to either 400 
Hz SINE WAVE, or 400Hz SQUARE WAVE, and 
connect the BNC to ‘“‘F’’ connector cable to the 
ALL SIGNALS OUTPUT BNC connector. 


2. Connect the 39G43 75/300 ohm matching pad 
to the “‘F’’ connector end of the cable. Use the red 
and black leads of the 39G48 for injecting the 400Hz 
audio signals directly into the circuitry of the ampli- 


: a 2 OFF ON : io : 
 SENCORE $6165 AM-FM-STEREO ANALYZER _ 


AM OUTPUT 


Fig. 22. Operational Control for Audio Signals 


fier, or connect the 39G48 to the phono plug to alli- 
gator clip cable (black to black lead and red lead to 
red lead) for injecting signals into phono plug inputs. 


3. Adjust the MICROVOLT OUTPUT controls for 
the desired signal level. To determine the signal out- 
put level (measured in millivolts RMS at the ALL 
SIGNALS OUTPUT) for the 400Hz SINE WAVE, 
multiply the setting of the coarse MICROVOLT 
OUTPUT control by .1, and the result by the correct- 
ed vernier control output from the table below. To 
determine the signal output level (measured in milli- 
volts peak to peak at the ALL SIGNALS OUTPUT) 
for the 400Hz SQUARE WAVE, multiply the setting 
of the coarse MICROVOLT OUTPUT control by .28 
and the result by the corrected vernier control output 
from the table. 


NOTE: When using the SG165 to drive low impe- 
dances, such as loudspeakers, the output will be 
somewhat lower than that indicated. The level at the 
ALL SIGNALS OUTPUT, loaded with 8 ohms is 
approximately 1V p-p, and the signal at the output 
of the red and black leads of the 39G43 loaded with 
8 ohms is approximately .2V p-p. 


15 


CONTROL SETTING CORRECTED OUTPUT 
10 10 
9 8.3 
8 6.9 
7 4.8 
6 3.5 
9) 2.5 
4 1.7 
3 1.2 
2 87 
1 54 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


EXTRA CRYSTAL 


ON 


SENCORE $6165 AM-FM-STEREO ANALYZER 


EXTRA CRYSTAL 
MICROVOLT OUTPUT 
x10 = -xIh0 ‘ i 
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nee ro Xe #1006 4, Fs 
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ALL SIGHAL GaTeur a 4 es & 
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é : se . q 
Co : 
we WERKE IW cFMIN LR mK Se 
— ‘hae ai 4 


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Fig. 23 Operational Control for Extra Crystal 


The EXTRA CRYSTAL output provides a signal 
whose frequency is controlled by the crystal (not 
supplied) inserted into the extra crystal socket. The 
EXTRA CRYSTAL signal (with proper crystal in- 
stalled) can be used to test, troubleshoot, and align 
any circuit requiring a frequency in the range of 3 to 
12MHz. To use the extra crystal output, proceed as 
follows: 


1. Install the desired crystal into the extra crystal 


socket. (Refer to INSTALLING EXTRA CRYSTAL 
in service manual) . 


16 


Fig. 24 


2. Set the SG165 OUTPUT selector to EXTRA 
CRYSTAL, connect the BNC to “F” connector cable 
to the ALL SIGNALS OUTPUT, and connect the 
39G43 75/300 ohm matching pad to the “F” con- 
nector end of the cable. 


3. Adjust the MICROVOLT OUTPUT controls for 
the desired signal output. Note the output level, and 
frequency accuracy of the extra crystal signal will 
depend entirely on the crystal used. 


EXPLANATION OF STEREO 


Several receiver systems are currently in use, but une 
most common is the 4 diode full wave decoder. There 
are slight differences in the operation of this circuit 
whether it is decoding the stereo signal from the 
broadcast station or the simulated stereo signal from 
the SG165 although, the critical phase relationship 
between the 19KHz pilot, and the 38KHz subcarrier 
signal is the same. 


COMPOSITE SIGNAL 
LEFT @ TO MODULATOR 
400Hz ABAB 
400Hz fa) ® ® 
SIF i] A\ To 
Roane ; CR212 Ms 


How the SG165 Generates a Stereo Signal 


WITH THE $6165 


SG165 OPERATION 


The SG165 generates its stereo signal using a simple 
time switching . multiplexer. 
SG165 transmits the left channel signal during one 
alternation of its 383KHz switching signal, and the right 
signal during the next alteration. Fig. 24 shows the 


In other words, the 


circuitry used in the SG165 to produce the stereo 
signal. At time A, when the switching signal is 
positive at point 1 and negative at point 2, diodes 
CR207 - 210 are in the ON state, allowing the left 


channel signal to pass to the modulator. The positive 
switching signal is also present as point 3, causing 
diodes CR211-214 to be in the off state, blocking the 
right channel signal from the modulator. During 
time B point 1 is negative and point 2 is positive, 
turning diodes CR207 - 210 off, and blocking the 
left channel signal from the modulator. Point 3 
would be negative turning on diodes CR211 to 214, 
and allowing the right channel signal to pass through 
to the modulator. The SG165 also generates a 19 
KHz pilot signal that is held in exact phase with the 
38KHz switching signal. 


RECEIVER OPERATION 


AB 


38KHz 
OUTPUT 
XFMR 


COMPOSITE 
STEREO At ne 
SIGNAL — CY®OH® 

Fig. 25 How the Receiver Processes the SG165 

Signal 


In the receiver, the 19KHz signal is amplified and 
doubled, to produce a 88MHz signal that is exactly in 
phase with the 38KHz used in the generator. The 
composite stereo signal is decoded using the 38KHz 
to provide the original left and right signals. Fig. 25 
shows the operation of the common 4 diode circuit 
with the signal from the SG165. The composite signal 
(the same as went to the modulator in the SG165) is 
injected into the center tap of the 38KHz transformer 
secondary, therefore this signal would be present at 
both points 1 and 2 with equal amplitude and phase. 
The phase of the 38KHz signal is such that at time A 
point 1 would be positive with respect to point 2, 
and diodes D1 and D3 on. With both D1 and D3 on, 
the left channel signal present at points 1 and 2 
during time A would be coupled to the top of the 
left channel load resistor R1. During time B point 2 
would be positive with respect to point 1, turning on 
diodes D2 and D4. With D2 and D4 on, the right 
channel signal present at points 1 and 2 would be 
coupled to the right channel load resistor R2. 


WITH THE STATION SIGNAL 
TRANSMITTER OPERATION 


The system used by the FM station to generate the 
stereo signal is more complicated than that used by 


LEFT 
SIGNAL 
RIGHT 
SIGNAL 
LOWER 


LEFT 
CHANNEL 
SIGNAL 


UPPER 
e SIDEBAND SIDEBAND 
, 
‘ 
' 
a ' = 
L+R ‘ ' 
' 
: 
1 2 jz 
: 
: 
4 F 
No. 1 


BALANCED 
MODULATOR 


CHANNEL 
SIGNAL 


OSCILLATOR 


RIGHT 
SIGNAL 


Fig. 26 Block Diagram of FM Stereo Transmitter 


the SG165. The block diagram in Fig. 26 shows 
how the Stereo signal is generated at the FM trans- 
mitter. The left and right channel signals are added 
together in adder 1 to produce the sum of the two, or 
the L + R signal. (Fig. 26) The L + R signal is then 
applied to the mixer. Next the right channel signal 
is inverted and added to the left channel signal in 
adder 2. The result of adder 2 is the L- R signal. 
(Fig. 26) The L - R signal is AM modulated on a 
388KHz carrier using a balanced modulator. The out- 
put of the balanced modulator (upper and lower 
sidebands) is applied to the mixer. A 19KHz sine 
wave is generated from the 38KHz used in the bala- 
nced modulator and also applied to the mixer. The 
output of the mixer called the composit signal is then 
used to modulate the RF carrier. 


RECEIVER OPERATION 


The operation of the receivers 19KHz and 38KHz 
circuits is exactly the same on the station signal as it 
was with the SG165. The composite signal is injected 
into the center tap of the 38KHz transformer where 
the 38KHz carrier is reinstated to the sidebands con- 
taining the L - R information. 


The result of the carrier reinsertion is the modulation 
envelope shown. in Fig. 27. Note that the positive 


17 


V 

iy 
NX \ yy \ \ 

Fig. 27 38KHz Modulation Envelope 

side of the modulation envelope looks exactly like 
the L - R signal generated at the transmitter, while 
the negative side of the modulation envelope is a 
mirror image of the L - R signal, or a -(L - R) signal. 


During time A (Fig. 28) when point 1 is positive, 
diodes D1 and D8 will be on, allowing the positive 
side of the modulation envelope or the L - R signal to 
develop across the left channel load resistor R1. The 
L+R signal which is also present at points 1 and 2, 
would also be developed across R1, so that both L+R 
and L - Rare present at the left channel output. The 
sum of L - R and L+R is 2L or the left channel signal. 


During the time B (Fig. 29) when point 1 is negative 
and point 2 is positive, diodes D2 and D4 will be on, 
allowing the negative side of the modulation envelope 
or the -(L - R) signal to develop across the right 
channel load resistor R2. The L+R signal would also 
develop across R2 so that both L+R and -(L - R) are 
present in the right channel output. The sum of L+R 
and -(L - R) would be L+R - L+R, or 2R the right 
channel signal. 


{(L+R and 
L-R SIDEBANDS) 


Fig. 28 Decoder Operation During Time A 


18 


(L + R and 
L- R SIDEBANDS) 


L+R 


-L+R 


2R 


Fig. 29 Decoder Operation During Time B 


RECEIVER TESTS 
CHECKING STEREO SEPARATION 


RIGHT AND LEFT 
CHANNEL 
METER LEAD 


300 OHMS 

ANTENNA 

TERMINALS 
® ® 


SPEAKER 
TERMINALS 


Fig. 30 SG165 Connected to Receiver for 
Separation Test 


Many factors can influence a receivers stereo separa- 
tion. Antenna signal, IF alignment, stereo decoder 
alignment, and even power supply can in some cases, 


be responsible for a complaint of poor stereo. The 
on the air signal is a poor way of determining a re- 
ceivers performance, while a check with SG165 will 
quickly indicate the extent of the problem. In most 
cases it is not even necessary to remove the receiver 
from its cabinet to check its stereo separation with 
the SG165. 


1. Remove the antenna from the receiver, but 
leave the speakers connected. Turn the receiver 
volume or loudness control up so that even a weak 
signal is audible, and with the receiver’s AFC off, 
and all other controls set for a flat audio response, 
tune the receiver to a quiet spot on the dial near 
98MHz. 


2. Turn the receiver power off, remove the speak- 
ers, and connect the SG165 left and right channel 
meter leads to the receiver speaker terminals. Set 
the SG165 SPEAKER LOAD switch to the load re- 
quired by the receiver. If the load requirements are 
not given, set the switch to the 16 ohm position. 
Set the METER WATTS RANGE switch to SEPARA- 
TION TEST position. 


3. Connect the SG165 ALL SIGNALS OUTPUT to 


19 


the antenna terminals of the receiver using the 39G43 
matehing pad. For auto radios, use the dummy an- 
tenna 39G53. Set the SG165 OUTPUT SELECTOR 
to FM RF, and the MODULATION to STD MPX. 


4. Adjust the SG165 MICROVOLT OUTPUT con- 
trols for 500uV (7 X 100). 


5. Switch the LEFT and RIGHT 400Hz switches 
ON, and set the PILOT 19KHz switch to 10%. 


6. Turn the receiver power on, and adjust the 
SG165 RF TUNING control for a maximum indica- 
tion on the LEFT and RIGHT CHANNEL OUTPUT 
meters. Reduce the receiver volume or loudness con- 
trol as necessary to keep the OUTPUT meters below 
full scale. 


7. Fine tune the receiver as follows: 
a. For receivers with a zero center tuning 
indicator: Adjust the receivers control tuning 
for zero center indication. 
b. For receivers with a peak tuning meter: 
Adjust the receiver tuning control for a maximum 
indication of the tuning meter. 


NOTE: On receivers with both a zero center and 
peak tuning meter, both indications should coincide. 
If they do not, misalignment of the receiver IF 
amplifiers or detector is indicated. 


c. For receivers with no visible tuning indi- 
cator: Adjust the receiver tuning control for a 
maximum indication on the SG165 OUTPUT 
meters. 


8. Adjust the receiver volume or loudness control 
and balance control for a full scale (Odb REF) indi- 
cation of the LEFT and RIGHT CHANNEL OUT- 
PUT meters. NOTE: If it is necessary to adjust the 
receiver balance control more than 20% from center, 
a defect is indicated either in one of the audio 
channels, or in the MPX decoder circuit. 


——___ Odb 


LEFT OUTPUT RIGHT OUTPUT 


Fig. 81 Both Channels On Receiver Adjusted 
For Reference 


NOTE: If a receiver or tuner is not capable of a full 
scale indication on the output meters, refer to the 
db section of this manual to measure separation. 


20 


9. Alternately turn on and off the LEFT and 
RIGHT 400Hz switches, and observe the LEFT and 
RIGHT CHANNEL OUTPUT meters. Read the 
separation directly in db for the channel with the 
400Hz off. The readings for both channels should 
be at least 20db, with a maximum difference be- 
tween readings of 10db. If poor separation is in- 
dicated, refer to Receive Troubleshooting section. 


LEFT OUTPUT 


RIGHT a wae 


Fig. 32 Right Channel Off, Measure Separation 


10. Check the effect of the receiver tuning control 
on the separation. If better separation is obtained at 
some tuning point other than that obtained in step 7, 
misalignment of the receiver IF’s or detector is 
indicated. 


11. Check the “lock in range” of the receiver MPX 
circuits by switching the PILOT 19KHz to 5%, and 
observing the effect on the receiver separation. A 
properly operating receiver should produce nearly 
the same separation with the PILOT 19KHz at 5% as 
it did with 10% pilot. If difficulty is encountered, 
refer to the section of this manual on ALIGNING 
A RECEIVERS 19KHz and 38KHz CIRCUITS. 


12 You may wish to further evaluate the perfor- 


mance of the receiver by repeating the separation 
check at 90 and 106MHz. 


CHECKING THE SENSITIVITY 
OF AN FM RECEIVER 


The sensitivity test as made with the SG165 is a 
measurement of the signal (measured in microvolts) 
necessary to produce a 30Q0db signal plus noise to 
noise ratio. Results of this test will be of sufficient 
accuracy to compare with the published IHF sen- 
sitivity of the receiver for test and troubleshooting 
purposes. 


The graph in Fig. 33 shows the effect on the level of 
the noise and signal outputs of a receiver with respect 
to the input signal. Note that the noise decreases and 
the signal increases as the input signal increases. At 
some point, while the output signal is increasing and 
the noise is decreasing, the ratio between them will be 


RECEIVER OUTPUT 


ee ee 


INPUT SIGNAL 


Fig. 33 Effect of Input Signal on Receiver 
Outputs 
31 to 1 (80db). This is the point at which the sensi- 
tivity measurement is made. To make the sensitivity 
test, proceed as follows: 


1. Set up the receiver and the SG165 by making the 
connections as detailed in the first three steps of 
CHECKING STEREO SEPARATION. 


2. Switch the LEFT and RIGHT 400Hz ON and the 
PILOT 19KHz to 10%. Set the FM MODULATION 
to IHF MPX. 


3. With the MICROVOLT OUTPUT controls set for 
a low signal level of 100uV or less, fine tune the re- 
ceiver as in steps 6 and 7 of CHECKING STEREO 
SEPARATION. 


NOTE: If it is not possible to eliminate the third 
harmonic distortion from the output signal by care- 
ful fine tuning, insufficient FM IF band width is in- 
dicated. Refer to the FM IF Alignment section of 
this manual. 


4. Turn the SG165 AC power OFF. Adjust the re- 
ceiver volume control for an indication of -30db on 
the OUTPUT meters of the SG165. 


5. Turn the SG165 AC power ON. Without changing 
the control settings of the receiver, adjust the MICRO- 
VOLT OUTPUT controls of the SG165 to produce a 
full-scale indication of Odb on the OUTPUT meters. 


6. Note the setting of the MICROVOLT OUTPUT 
controls, and multiply the setting of the coarse con- 
trol times the corrected output of the fine control 
from Fig. 34. When using the 39G43 pad, or the 
39G53 dummy antenna, multiply the result by .5 to 
find the actual input signal to the receiver. This is 
the sensitivity in microvolts. 


CONTROL 
SETTING 


CORRECTED 
OUTPUT 


10 10 
8.1 
6.4 
5.1 
4.0 
3.0 
2.4 
1.8 


No BoB Ff oO ODO HN DO LC 


1.4 


fat 


1.2 


Fig. 34 Corrected Microvolt Output 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


CHECKING A RECEIVERS MAXIMUM 
RMS POWER OUTPUT 


Fig. 35 Point of Amplifier Distortion 
The power output measured with the SG165 is the 
RMS or true power. There is no 100% accurate for- 
mula for converting RMS power to the various mea- 
surements used in rating different receivers, however a 


21 


good rule of thumb is to multiply the RMS power 
for one channel by 4 to find the peak power rating. 
The 400Hz audio signal may be injected in a variety 
of ways; FM RF, FM IF, AM RF, AM IF, MPX signal 
or audio. The following procedure is given since it 
does not require removal of the chassis, or any inter- 
nal chassis connections. 


1. Set up and connect the receiver and SG165 as 
in steps 1 through 8 in the CHECKING A RE- 
CEIVERS SEPARATION section, except turn the 
METER WATTS RANGE to 10 or 100W. ( use 
AM RF for checking AM receivers). 


2. Connect an oscilloscope to one of the speaker 
outputs, and increase the setting of the receiver 
volume or loudness control while observing the out- 
put waveform, to just below the point where dis- 
tortion appears. The SG165 meters indicate the 
RMS power. Read the 1 to 10W scale directly for 
the 10W range, or multiply by 10 for the 100W range. 


CHECKING AN AMPLIFIERS SENSITIVITY 
AND RMS POWER OUTPUT 


If an amplifier has more than one input (phono, 
tape, auxiliary, etc.) each input should be tested for 
proper sensitivity separately. If the sensitivity is not 
specified, the following table can serve as a guide 
for test purposes: 


Magnetic phono or tape head 1 - 5mV 
Tape, Tape Monitor, Tuner 

auxiliary 150 - 250mV 
Crystal phono 250 - 750mV 


To test an amplifiers sensitivity, proceed as follows: 


1. Set the SG165 OUTPUT selector switch to 
400Hz SINE WAVE, and the MICROVOLT OUT- 
PUT controls fully counterclockwise (1 X1). 


2. Turn the receivers volume or loudness control 
to maximum, the input selector to the input to be 
tested, and all other controls for a flat audio res- 
ponse as indicated by front panel markings. 


3. Use the 39G43 matching pad and phono 
plug to alligator clip leads (supplied) or the optional 
39G47 BNC to phono plug cable to connect the 
ALL SIGNALS OUTPUT of the SG165 to the input 
being tested. Connect the SG165 meter leads and 
the vertical input of an oscilloscope to the amplifiers 
speaker terminals. Select the correct SPEAKER 
LOAD, and POWER RANGE for the amplifier. 


4. Gradually increase the MICROVOLT OUTPUT 
from the SG165, while observing the speaker output 


22 


waveform on the oscilloscope, to just below the point 
where noticeable distortion occurs. The SG165 
meter now indicates the RMS power output of the 
amplifier. 


5. To find the input signal in millivolts RMS to 
produce this output, multiply the setting of the 
coarse MICROVOLT OUTPUT control by .1 and the 
result by the corrected output of the vernier MICRO- 
VOLT OUTPUT control from the table below. If 
ah 39G43 pad is being used, multiply this result 
y .D. 


CONTROL SETTING CORRECTED OUTPUT 


10 


orrNwO BO Or 
NANAK wow oO 


Pm Ww eR OVO 100 0 


on 
> 


NOTE: Output level specifications only valid when 
ALL SIGNALS OUTPUT terminated in 75 ohms. 


SQUARE WAVE TESTING 
OF AUDIO AMPLIFIERS 


For a complete evaluation of an audio system, some 
method of determining frequency response, and 
effectiveness of tone controls is necessary. This 
evaluation can take the form of a complete plot of 
the sine wave frequency response, which is time 
consuming, or the analysis of the systems response to 
a square wave input. The 400Hz square wave output 
of the SG165 is ideal for testing any audio system. 
High frequency performance is indicated by the 
response to the leading edge of the square wave, and 
low frequency performance by the tilt to the top of 
the square wave. The following drawings and expla- 
nations are normal for the amplifier control settings 
indicated. All front panel controls that would affect 
the audio response are adjusted for a flat response, as 
indicated by front panel markings, unless otherwise 
noted. 


Fig. 36 shows an amplifier response to the 400Hz 
square wave through the normal uncompensated 
inputs such as tuner, auxiliary, or tape monitor. 
Note that the square wave is nearly perfect indicating 
a flat amplifier response. 


Fig. 36 Auxiliary Input 
Fig. 37 shows an amplifiers response through a mag- 
netic phono input. Note that the square wave has a 
definite slope. This is the normal response for a 
magnetic phono input compensated for the standard 
RIAA playback curves. 


Fig. 37 Magnetic Phone Input 
Fig. 38 shows an amplifiers response through a crys- 
tal phono input. Note that the square wave has the 
slope of the RIAA playback curve, and that in addit- 
ion there is a peak on the leading edge. The peak on 
the leading edge indicates a high frequency boost to 
compensate for the normally lower high frequency 
response of the crystal type of cartridge. 


Fig. 38 Crystal Phono Input 


Fig. 39 shows an amplifiers response through the aux- 
iliary input with the base control adjusted for maxi- 
mum boost. Note that the square wave has an up- 
ward slope, indicating greater amplification to lower 
frequencies. Also note that the corner of the leading 
edge is square, indicating normal high frequency 
response. 


Fig.39 Auxiliary Input, Base Control Adjusted 
For Maximum Boost 


23 


Fig. 40 shows an amplifiers response through the 
auxiliary input with the base control adjusted to 
minimum. Note that the square wave has an expo- 
nential downward slope indicating less amplification 
to lower frequencies. Also note that the leading 
edge is square indicating normal high frequency res- 
ponse. 


Fig. 40 Auxiliary Input, Base Controls Adjusted 

to Minimum 
Fig. 41 shows an amplifiers response through the 
auxiliary input, with the treble control adjusted for 
maximum boost. Note that the square wave has a 
large spike on the leading edge, indicating increased 
amplification to higher frequencies. Also note that 
the top of the square wave is flat, indicating normal 
response to low frequencies. 


ee a a aS ne 


Fig. 41 
for Maximum Boost 


Auxiliary Input, Treble Control Adjusted 


24 


Fig. 42 shows an amplifiers response through the 
auxiliary input with the treble control adjusted to 
minimum. Note that the leading edge of the square 
wave is rounded, indicating less amplification to 
higher frequencies. Also note that the top of the 
square wave is flat, indicating normal response to 
low frequencies. 


Fig.42 Auxiliary Input, Treble Control Adjusted 

to Minimum 
Fig. 43 shows an amplifiers response through the 
auxiliary input, with the low or “rumble’’ filter 
engaged. Note that the top of the square wave has a 
downward slope, that extends nearly to the zero re- 
ference line indicating that the low filter effects 
lower frequencies than the base tone control. 


Fig. 43 Auxiliary Input, Low Filter On 


Fig. 44 shows an amplifiers response through the 
auxiliary input, with the high or “‘hiss’”’ engaged. 
Note that just the very corner of the leading edge of 
the square wave is rounded, indicating that the high 
filter effects higher frequencies than the treble con- 
trol. 


| 
| 


Fig. 44 Auxiliary Input, High Filter On 
Fig. 45 and Fig. 46 show an amplifiers response 
through the auxiliary input with the loudness contour 
on, at two different volume control settings. Note 
that in Fig. 45 with the volume control at 25% the 
top of the square wave has an upward slope, indicating 
increased response to low frequencies. Note also that 
the leading edge of the square wave retains its normal 
rise, indicating a normal or slightly increased response 


Fig. 45 Auxiliary Input, Loudness Contour On, 
Volume Control at 25% 


to higher frequencies. The loudness contour is 
intended to compensate for the human ears reduced 
sensitivity to low frequencies at low volume levels. 
As the volume control is advanced toward maximum, 
the effect of this control diminishes until with the 
volume control at maximum (Fig. 46) the normal 
square wave indicated a flat amplifier response. 


Fig. 46 Auxiliary Input, Loudness Contour On, 
Volume Control Near Maximum 


TESTING 4 CHANNEL OR QUAD SYSTEMS 


At present, all four channel systems are either dis- 
crete four channel tape, or some form of audio 
matrix or phase shift circuit. The discrete four 
channel systems may be tested using the same square 
wave, sensitivity, and maximum power output tests 
as conventional audio amplifiers. Just remember to 
load all four channels with speakers or load resistors 
of the proper impedance. 


To demonstrate the ability of the SG165 in testing 
four channel systems the waveforms in Fig. 47 were 
taken from the speaker terminals of a receiver using 
the SQ system. The SG165 was set to FM RF and 
connected to the receivers antenna terminals. For 
comparison purposes, the oscilloscope vertical input 
controls remain identical and unchanged for this 
series of photos. 


NOTE: Other systems will produce different outputs. 


Check manufacturers literature for specific informa- 
tion. 


25 


Fig. 47 Outputs of SQ Quad system 


In the first column of photos, Channel A (upper 
trace) is connected to the Right Front (RF) speaker, 
and channel B (lower trace) is connected to the 
Right Rear (RR). In the second column, Channel A 
is connected to Left Front (LF), and Channel B to 
Left Rear (LR). In the third column, Channel A is 
connected to Right Rear (RR), and Channel B is 
connected to Left Rear (LR). For the first photo in 
each column, both the LEFT and RIGHT 400Hz 
signals are ON, for the second, the RIGHT is ON 
and the LEFT is OFF, and for the third, the RIGHT 
is OFF and the LEFT is ON. 


The third column of photos (rear channels) would be 
best for evaluating the performance of the SQ matrix. 
Note that in the first photo (LFET and RIGHT 400 


26 


Hz ON) the RR and LR signals are 180 degrees out 
of phase, in the second photo (RIGHT ON, LEFT 
OFF) the LR lags the RR by approximately 30 
degrees, and in the third photo, (RIGHT OFF, LEFT 
ON) the LR leads the RR by approximately 30 
degrees. It is also interesting to note by comparing 
the A trace in the first column of photos that the 
front channel separation is reduced from the 35db of 
the receiver in normal 2 channel operation to approx- 
imately 8db in SQ operation. 


RECEIVER ALIGNMENT — 
FM IF ALIGNMENT 


The alignment of the IF amplifiers in the Stereo FM 
receiver is much more critical than in the mono 


nect the red lead of the 39G45 detector probe to 
the cathode output of one of the detector diodes 
(TPA), and the black lead to ground. Plug the 39G44 
detector cable into the FROM DETECTOR jack on 
the SG165. 


4. Use the 39G43 pad to connect the ALL SIG- 
NALS OUTPUT of the SG165 to the input of the 
mixer. Connect the red lead to the input of the 
mixer and the black lead to ground. 


5. Adjust the IF interstage transformers, A 1 to 
A4, and the primary of the detector transformer, 
Ad, for a response curve as shown in Fig. 48A. The 
peak of the curve should fall at 10.7MHz, and the 
10.6MHz and 10.8MHz limit markers should be at 
least 90% on the curve. Adjust the MICROVOLT 
OUTPUT controls to inject just enough signal for a 
noise free response curve. 


6. Reconnect the electrolytic capacitor and con- 
nect the red lead of the 39G45 detector probe to 
the audio output test point. (TPB) 


7. Adjust the secondary of the detector transformer 
A6, for the Symetrical “‘S” curve as shown in Fig. 48B. 
Retouch the primary of the detector transformer, 
A5, to obtain the best possible curve. 


ALIGNING FM IF’S CONTAINING 
CRYSTAL FILTERS 


The tuner shown in Fig. 49, is a good example of the 
latest trend in FM receivers. In place of the 3 or 4 IF 
stages followed by a ratio detector, this receiver uses 
a transistor as the first IF followed bv a ceramic 
filter to determine band width, and an IC that is a 
combination detector, limiter, and 5Q0db gain IF 
amplifier. The alignment procedure for this system 
is actually simpler, as it contains fewer adjustments 


BLACK TO 
GROUND 


CONNECTED 


TO SG165 
ALL SIGNALS OUTPUT 


Fig.49 Crystal Filter FM IF Circuit 


28 


than the standard system. The major difference from 
an alignment standpoint is that the operating frequency 
of the system may not be exactly 10.7MHz. The 
actual operating frequency will fall between 10.625 
MHz and 10.775MHz, and is determined by the pro- 
duction variations in the ceramic filter. The IC 
itself presents no alignment difficulties, as the circuit 
contains only one adjustment. This coil, connected 
externally to the IC, performs the same detector 
balance adjustment as the secondary of the ratio de- 
tector transformer and is adjusted for the proper 
“S”’ curve. 


1. Tune the receiver to a quiet spot on the dial, 
connect the SG165 SPEAKER LOADS in place of 
the receivers speakers, and set the SG165 OUTPUT 
selector switch to the 10.7MHz SWEEP and MARK- 
ERS position. 


2. Use the 39G43 matching pad to connect the 
SG165 ALL SIGNALS OUTPUT to the input of the 
mixer (red lead to the input, black to ground). Ad- 
just the SG165 MICROVOLT OUTPUT controls 
for approximately 10mV. (10X100) 


3. Use the phono plug to alligator clip lead pro- 
vided to connect the TO SCOPE jack to the vertical 
input of an oscilloscope. Set the oscilloscope hori- 
zontal frequency control to the internal 60Hz posi- 
tion, and adjust the oscilloscope phase control for 
a pattern with no indication of fold over. 


4. Plug the 39G45 detector cable into the FROM 
DETECTOR jack on the SG165, and connect the 
blue lead (detector) to test point V, black lead to 
ground. 


5. Us the AM/FM IF ROCKER to center the 
response on the sweep and adjust Tl for maximum 
gain and symmetry similar to Fig. 48A. 


IC LIMITER & DETECTOR 


FM AUDIO 


ui 


6. Adjust the oscilloscopes horizontal position 
control to center the peak of the response on the 
major vertical grid line. Do this carefully, as this 
establishes the IF center frequency for step 7. 


7. Remove the 39G45 from test point V, and 
connect the red lead to test point Z, the composite 
FM audio output. Adjust L1 for maximum ‘“S” 
curve amplitude and symmetry similar to Fig. 48B, so 
that the curve crosses the base line at the major ver- 
tical grid line that was established as the center fre- 
quency of the IF in step 6. 


FM RF ALIGNMENT 


There are as many variations in FM RF circuits as 
there are receivers on the market. FM RF adjustments 
are usually located in three places: on the input of 
the RF amplifier, the input of the mixer, and the 
local oscillator. The adjustments take the form ofa 
trimmer capacitor and/or an adjustable coil slug. 
Either or both forms of adjustment may be found in 
any of the three locations. If both forms of adjust- 
ment are present at a given location, the coil should 
be adjusted at a frequency near the low end of the 
band and the trimmer adjusted at a frequency near 
the high end of the band. If only one adjustment is 


uf CiA CI 


present in a given location, it will be necessary to 
optimize its adjustment for best receiver perfor- 
mance across the band. Though it is best to follow 
the manufacturers procedure if available, the proce- 
dure below is typical for most popular FM receivers. 


HOOK UP 


1. Connect the SG165 ALL SIGNALS OUTPUT to 
the receivers antenna terminals using the red and 
green leads of the 39G43 matching pad. For auto 
radios, use the 39G53 dummy antenna. 


2. Connect the SG165 SPEAKER LOADS in place 
of the receiver speakers, set the SPEAKER LOAD 
switch to the correct load resistance, and set the 
POWER RANGE switch to the SEPARATION TEST 
position. Switch the receiver AFC off. 


3. Set the SG165 OUTPUT Selector to FM RF, 
the FM MODULATION switch to STD MPX, switch 
the LEFT and RIGHT 400Hz on, and set the 
19KHz PILOT to zero. Use the lowest output 
setting of the MICROVOLT OUTPUT control that 
will produce a usable indication on the output meter. 


Tan + 


9643 


l 
L2 
UO 
O 
G 
ae] 


TO SG165 
ALL SIGNALS OUTPUT 


sf] CIE! CIF 


RF | IF DETEC 
AMP- MIXER re & 
LIFIER DEC 
REEN 
A 


LEFT | 
sie 
RIGHT 
poke 


TO SG165 
SPEAKER 
LOADS 


Fig. 50 Typical FM RF Circuit 


29° 


STEP RECEIVER SG165 ADJUSTMENT ADJUST FOR 
TUNING FREQUENCY 


OSCILLATOR ADJUSTMENTS 

4 108MHz 108MHz C1A Maximum indication on LEFT 
and RIGHT CHANNEL OUT- 
PUT meters. 

5 88MHz 88MHz L1 Maximum indication on LEFT 
and RIGHT CHANNEL OUT- 
PUT meters. 

6. Repeat steps 4 and 5 until the receiver tunes properly at 88 and 108MHz. 

RF SENSITIVITY ADJUSTMENTS 

7 108MHz 108MHz C1C, C1E Maximum indication on LEFT 
and RIGHT CHANNEL OUT- 
PUT meters. 

8 88MHz 88mHz L2,L3 Maximum indication on LEFT 
and RIGHT CHANNEL OUT- 
PUT meters. 


9 Repeat steps 7 and 8 until no further improvement can be obtained in the 
receiver sensitivity. 


FM STEREO SEPARATION ADJUSTMENTS 


IF COMP 


GREEN 
AUDIO 
AMP 
2 | BLACK ' i i \ ' 
O | NOT 
© | USED 19KHz DOUB- 38KHz a SEPARATION 
AMP LER AMP MPX ADJUSTMENT 
i DECODER (IF USED) 
TO SG165 


ALL SIGNALS OUTPUT 


AUDIO 
AMP 


TO SG165 
OUTPUT 
METERS 


Fig. 51 Typical Stereo Decoder Circuit 


30 


RED TO 1ST 
INPUT O IF 
MIXER 
0.7 10.8 
GREEN 
NOT 


CONNECTED 


‘TO SG165 
ALL SIGNALS OUTPUT 


PRIMARY 


A6 ~~ SECONDARY 
CRI 


- 


B OUTPUT oor 
TPB TPA 


Fig. 48 Standard 10.7MHz IF Circuit 


receiver. The difference is much the same as in color 
TV versus black and white TV. The multiplexed 
stereo signal requires a greater receiver band width, 
and more linear phase and frequency response than 
was required by the mono receiver. The SG165 pro- 
vides both a 10.7MHz crystal signal for peak align- 
ment and a 10.7MHz sweep signal with markers for 
sweep alignment of the FM IF amplifiers. 


FM IF ALIGNMENT USING 10.7MHz CW (NOT 
RECOMMENDED FOR STEREO RECEIVERS) 


1. Tune the receiver to a quiet spot on the dial, 
connect the SG165 SPEAKER LOAD in place of the 
receiver speaker, and set the SG165 OUTPUT selec- 
tor switch to the 10.7MHz CRYSTAL CONTROL- 
LED position. 


2. Use the 39G43 pad to connect the ALL SIG- 
NALS OUTPUT of the SG165 to the input of the 
mixer. Connect the red lead to the input of the 
mixer and the black lead to ground. 


3. Connect the positive input lead of a FET meter 
to the audio output (TPB). Use a 100K resistor in 
series with the lead. 


4, Detune the secondary of the detector transfor- 
mer to produce a positive indication on the FET 
meter. Reduce the SG165 MICROVOLT OUTPUT 
controls as necessary to produce a maximum indica- 
tion of .5 volts on the FET meter. 


5. Adjust the FM IF inter-stage transformers (A1 - 
A4) and the primary of the detector transformer (A5) 
for a maximum positive indication on the FET meter. 
Reduce the setting of the SG165 MICROVOLT OUT- 
PUT controls as necessary to maintain a .5 volt 
indication. 


6. Momentarily disconnect the FET meter and 
adjust it for a zero center indication on the plus and 
minus .5 volt range. 


7. Reconnect the FET meter to the audio output 
test. point, and adjust the secondary of the detector 
transformer (A6) for a zero center indication on the 
FET meter. An approximately equal positive and ne- 
gative indication should appear on either side of the 
correct setting. 


FM IF ALIGNMENT USING 10.7MHz SWEEP AND 
MARKERS (BEST FOR STEREO) (Refer to Fig.48) 


1. Tune the receiver to a quiet spot on the dial, 
connect the SG165 SPEAKER LOADS in place of the 
receivers speakers, and adjust the receiver volume or 
loudness control to minimum. Set the SG165 OUT- 
PUT selector switch to the 10.7MHz SWEEP and 
MARKERS position. 


2. Use the phone plug to clip lead to connect the 
TO SCOPE jack on the SG165 to the vertical input of 
an oscilloscope, and set the scope vertical gain con- 
trols for .5 volts per inch, or .2 volts per cm. Tum 
the oscilloscope horizontal frequency switch to the 
60 cycle line sweep position, and adjust the scope’s 
line sweep phase control for a pattern with no indi- 
cation of foldover. Adjust the AM/FM IF ROCKER 
to center the markers on the trace. NOTE: A BNC 
to phone plug cable (39G47) is available from any 
Sencore regional office to connect the TO SCOPE 
jack directly to the vertical input of any scope with a 
es connection. The price of the cable is 
.0O. 


3. Temporarily disconnect the electroyltic capac- 
itor, C3, from across the detector load resistors, con- 


27 


3. Turn the receiver volume or loudness control to 
mid-range and adjust the SG165 MICROVOLT OUT- 
PUT controls for a mid scale indication on the SG165 
OUTPUT meters. 


PEAK ALIGNMENT 


1. Set the SG165 AM/FM IF ROCKER control to 
the normal center position. 


2. Adjust the receiver mixer output transformer, 
Al and A2, and IF interstang transformers, A3, A4, 
A5 and A6, for a maximum indication on the SG165 
OUTPUT meters. Reduce the SG165 MICROVOLT 
OUTPUT controls as necessary to maintain a near 
mid scale indication of the meters. 


STAGGER TUNING 


1. Set the SG165 AM/FM Rocker control 15 
degrees clockwise from the normal center position 
(approximately 5KHz above normal IF frequency). 


2. Adjust all stage input transformers, A2, A3, and 
A6, for a maximum indication on the SG165 OUT- 
PUT meters. Use the SG165 MICROVOLT OUTPUT 
controls to maintain a near mid scale indication on 
the meters. 


L2 
cic CiD 


(alot 


TO SG165 
ALL SIGNALS OUTPUT 


3. Set the SG165 AM/FM ROCKER control 15 
degrees counterclockwise from the normal center 
position (approximately 5KHz below the normal IF 
frequency). 


4. Adjust all stage output transformers, Al, A3, 
and Ad, for a maximum indication on the SG165 
OUTPUT meters. Use the SG165 MICROVOLT 
OUTPUT controls to maintain a near mid scale indi- 
cation on the meters. 


AM RF ALIGNMENT 


The front ends of AM receivers range from the very 
simple single transistor oscillator mixer combination 
to more elaborate systems involving one or more RF 
amplifiers, and separate oscillator and mixer stages. 
AM RF adjustments are located in three places: The 
antenna circuit, the output of the RF amplifier (if 
used), and the local oscillator. The adjustments can 
take the form of a trimmer capacitor and/or an ad- 
justable coil. If both forms of adjustment are pre- 
sent in a given location, then the capacitor is adjusted 
for best response to a frequency near the high end of 
the band, and the coil adjusted for a frequency near 
the low end of the band. If only one adjustment is 
present in a given location, it will be necessary to 


IN STEREO 


RECEIVERS TO SG165 


SPEAKER 
LOADS 


Fig. 53 Typical AM RF Circuit 


32 


optimize its adjustment for best performance across 
the band. The best procedure in all cases is to follow 
the manufacturers instructions. 


HOOK UP 


1. Set the SG165 OUTPUT selector switch to the 
AM RF position, and the AM MODULATION switch 
to 30%. 


2. Allow the signal from the SG165 to radiate into 
the receiver by laying the 39G43 matching pad near 
the receiver rod antenna and set the SG165 MICRO- 
VOLT OUTPUT controls fully clockwise. For auto 


radios, plug the 39G53 dummy antenna connector 
into the antenna jack, and set the SG165 MICRO- 
VOLT OUTPUT controls for 500uV (5 X 10). 


3. Connect the SG165 SPEAKER LOADS in 
place of the receiver speakers, tum the POWER 
RANGE switch to the SEPARATION TEST position, 
and set the receiver volume control to maximum. 
(Even though the SG165 meters will Bek be damaged 


‘by momentary overloads, it is a good idea to reduce 


the setting of the receiver volume control when tuning 
across strong local stations). Use the SG165 MICRO- 
VOLT OUTPUT controls to maintain a near midscale 
indication during the alignment procedure. 


STEP RECEIVER SG165 ADJUSTMENT ADJUST FOR 
TUNING FREQUENCY 

OSCILLATOR ADJUSTMENTS 

4 1600KHz 1600KHz C1D Maximum indication on 
LEFT and RIGHT CHAN- 
NEL OUTPUT meters. 

5 550KHz 550KHz L2 Maximum indication on 
LEFT and RIGHT CHAN- 
NEL OUTPUT meters. 

6 Repeat steps 4 and 5 until the receiver tunes properly at 550KHz and 

1600KHz. 

RF SENSITIVITY ADJUSTMENTS 

7 550KHz 550KHz Tl Maximum indication on 
LEFT and RIGHT CHAN- 
NEL OUTPUT meters 

cLa 

8 1000KHz 1000KHz 1B Maximum indication on 
LEFT and RIGHT CHAN- 
NEL OUTPUT meters. 

9 1600KHz 1600KHz C1E Maximum indication on 
LEFT and RIGHT CHAN- 
NEL OUTPUT meters. 

10 Repeat steps 7, 8, and 9 until no further improvement in the receivers 


sensitivity can be obtained. 


33 


‘. 


t 


The most common reason for poor stereo separation 


is misadjustment of the receivers 19KHz and 38KHz 
circuits. The phase relationship for proper stereo is 
very important, and even a 10% phase error on the 
38KHz signal will nearly eliminate the stereo effect. 
The SG165 provides a quick concise way to accurate- 
ly adjust these circuits. 


1. Set up the SG165 and adjust the receiver the 
same as for checking separation. 


2. Connect an oscilloscope, or FET meter set to 
measure AC volts to the output of the secondary of 
the last 38KHz transformer. 


3. Adjust the receiver 19KHz and 38KHz coils 
for a maximum indication on the scope or meter. 
Remove the scope or meter from the output of the 
38KHz transformer. 


4. Tum the SG165 LEFT 400Hz off and the 
RIGHT 400Hz on, and observe the LEFT CHANNEL 
OUTPUT meter. Adjust the receiver 19KHz and 
38KHz coils for a minimum indication on the meter. 
Make these adjustments carefully, turning all adjust- 
ments a small amount, rather than one a great deal. 


5. Turn the LEFT 400Hz on and the RIGHT 400 
Hz off, and observe the RIGHT CHANNEL OUTPUT 
meter. Adjust the receiver 19KHz and 38KHz coils 
for a minimum meter indication. Make these ad- 
justments carefully, turning all adjustmenst a small 
amount, rather than one a great deal. 


6. Repeat steps 4 and 5 until equal and maximum 
separation between channels is obtained. 


7. If the receiver has a separation or balance ad- 
justment in the decoder, adjust this control for 
optimum separation on both channels. 


8. If proper separation cannot be obtained, refer to 
section on Receiver Troubleshooting. 


9G43 


TO SG165 
ALL SIGNALS OUTPUT 


Al i A3 i . as 
CON- 1ST 2ND 
RED VERTER IF IF 
! A2 A4 
oo) 


AM IF ALIGNMENT 


The hook-up for aligning the IF amplifiers of any 
AM receiver is basically the same. Most receivers 
require a simple, all stages tuned to the same fre- 
quency “peak” alignment, however, some may re- 
quire stagger tuning to obtain the required band 
width and prevent oscillation. If service information 
is not available, the best procedure is to peak align 
the receiver, and then check the receiver performance. 
If the receiver exhibits poor high frequency response, 
and tends to motorboat or oscillate, the receiver 
should be realigned using the stagger tuning proce- 
dure. Stagger tuning involves tuning the input and 
output of a stage to slightly different frequencies, 
thereby increasing the band width of the stage, and 
preventing the stage from acting as a tuned plate, 
tuned grid oscillator. Other receivers that require 
special treatment of the IF alignment are those using 
ceramic or crystal filters. The filter used in these 
receivers may operate at a slightly different frequency 
than the standard 455 or 262KHz, and the receiver 
IF adjustments must be adjusted to the natural reso- 
nant frequency of the particular filter used. 


HOOK UP FOR AM IF ALIGNMENT 


1. Tune the receiver to a quiet spot on the band, 
connect the SG165 speaker loads in place of the 
speakers, and tum the POWER RANGE switch 
to SEPARATION TEST. Set the SG165 OUTPUT 
selector switch to either 455KHz or 262KHz position 
as required. 


2. Loosely couple the output of the SG165 to the 
input of the AM mixer stage. Loose coupling may be 
accomplished either by clipping the red lead of the 
39G43 to the body of a resistor in the input of the 
mixer, or by connecting a 1000 ohm resistor in series 
with the red lead of the 39G43 to the input of the 
mixer. Set the SG165 AM OUTPUT MODULA- 
TION switch to 30% 


AUDIO TO SG165 
AMP SPEAKER 
FOR LOADS 
STEREO 


Fig. 52 Typical AM IF circuit 


31 


RECEIVER TROUBLESHOOTING 


RECEIVER BLOCK DIAGRAM 


The following block diagrams, waveforms, and tables 
provide a quick reference to the waveforms at differ- 
ent locations in AM and FM receivers, along with the 
correct settings of the SG165 to inject signals at the 
various points. No attempt has been made to indicate 
signal levels, except that in general the signal level 

necessary to maintain the same audio output should 
decrease for each additional stage of amplification 


between the point of injection and the output. For 
example, it should take less signal to drive the input 
of the second FM IF than it took to drive the input of 
the third FM IF. 


The numbered waveforms are taken at the numbered 
testpoints in the receiver block diagrams. 


The following table indicates the correct settings of the SG165 controls for injection into the numbered points on 


the block diagram. 
POINT SG165 OUTPUT MODULATION STEREO MPX CONTROLS NOTES 
1 FM RF STD MPX LEFT 400Hz OFF; RIGHT 1 
400Hz ON 19KHz PILOT 
10% 
2 10.7MHz IF STD MPX LEFT 400Hz OFF; RIGHT 1 
400Hz ON 19KHz PILOT. 
10% 
3 MPX SIGNAL IHF MPX LEFT 400Hz OFF; RIGHT 2 
400Hz ON 19KHz PILOT 
10% 
4 MPX SIGNAL IHF MPX LEFT 400Hz OFF; RIGHT 2 
400Hz OFF 19KHz PILOT 
10% 
5&6 400Hz SINE WAVE or 400Hz SQUARE WAVE 
7 AM RF 30% NOT USED 1 
8 455KHz IF or 30% NOT USED 1 
262KHz IF 
NOTES: 


1. Both RF and IF signals should pass through the input of the mixer stage. 


2. When using the MPX SIGNAL output of the SG165, the output level will be 30% of normal if the MODULA- 


TION switch is in the STD MPX position. 


3. The level of the OFF channel signal will be lower than the ON channel depending on the stereo separation of 


the receiver. 


4, The waveform shown for point 9 would be for the input of the AM detector. 


34 


AMP aa 


Osc \2/ | AUDIO | | : 
\t/ PRE AUDIO AUDIO 
OUTPUT 


RF MIXER 1ST 2ND 3RD FM COMP MPX z 


AMP IF IF IF DET 
® 
> PRE AUDIO AUDIO 
/i\ /3\ i9 @ AMP AMP OUTPUT 
19KHz DOUBLER 38KHz 
AMP AMP <a 


Fig. 54A Block Diagram FM Stereo Receiver 


AUDIO 


oe) pee rom 4 a 
ls — 7” 1 SECOND AUDIO CHANNEL 
“4 ar L-4 ra-< | IN.AM/FM STEREO 
7 | rl ' ‘ RECEIVERS ONLY 
SE Bae © tke | Megs et ok 
N 


r 
! 
- osc \w/ : 
| 
! 
1 
1 


1ST 2ND 
IF IF 


RECEIVER TROUBLE CHARTS 


RECEIVER DEAD 


DO PILOT LIGHTS LIGHT? 


NO 


Conclusion: 
Check Fuse and AC 
power connections 


YES 
Check B+ and/or B- 


voltages; are they OK? 


NO 
Conclusion: 
Troubleshoot power 


supply 


YES 
Inject 400Hz sine at input 
of audio output stage. Do 
you hear sound from speaker? 


NO 
Conclusion: 
Check and replace as 
necessary output, driver, 
pre-driver or speaker 


YES 


Inject 400Hz sine at out- 
put of DET. Do you hear 
tone? 


Conclusion: 
Follow procedure for AM 
or FM dead 


NO STEREO RECEPTION 


Follow procedure for ADJUSTING RECEIVER 
19KHz & 38KHz circuits. Do you have 38KHz 
age 


NO si ie. YES 


Starting with 19KHz take Is composite signal (photo 

off coil; troubleshoot with Bbdisiuil Ht mel vice at left) present at center 

scope to locate problem a wii mire fi i tap of 38KHz output tran- 
1, sformer. (1 channel ON) 


1" 
yyy iN 


NO YES 


Conclusion: 
Suspect composite amp 


Suspect decoder. 


(FOLD OUT FOR BLOCK DIAGRAM) 
35 


36 


AM OR FM DEAD OR VERY WEAK 


Inject 400Hz audio into output of detector. 
Is signal present at output of receiver? 


NO 


Conclusion: 
Check wiring to function switch 
or preamplifier if used 


NO 


Check and replace detector 
or detector transformer as 
necessary 


NO 


Conclusion: 
Defect in last IF stage 


NO 


Conclusion: 
Repair defective IF stage 


NO 


Set the receiver dial to a station 
near the low end of the band, and 
inject the SG165 set for a frequency 
equal to the station frequency plus 
the eseillatien frequency with the 
modulation OFF into mixer. If 
station signal is received, defect is in 
receiver local oscillator. 


YES 


Inject IF signal to input of 
detector. Is signal (weak) 
observed at output receiver? 


YES 


Inject IF signal into input of 
last IF stage. Is signal much 
stronger? 


YES 


Reduce SG165 MICROVOLT 
OUTPUT until signal is weak at 
output, and inject into input of 
preceeding IF stage. Repeat for 
each IF stage and the mixer stage. 
Do all IF stages including the mix- 
er have gain? 


YES 


Inject an RF signal into input 
of mixer, and tune the receiver. 
Is signal present at amplifier 
and receiver? 


YES 


Inject RF signal into input of RF 
amplifier (if used). Does RF amp 
have normal gain? 


(Cont. on next page) 


ET rn eet See ne a eer ce ae eee ap ae en ee ne ene ee ee eee ee 


eT Ma TRE eee Ne ng TT ee ee FO Te ee ee ee ee ee eg ae eg a ee ee eS Eee Ne te pe te ee TE a, eee ie Te Pe ag gts ae ET Ee Ngee | tage age Foe tae ee Pe ren a eT oe 
: sae te ieee a a ee 


NO YES 


Conclusion: Conclusion: 
Repair RF amplifier Check antenna and input 
circuits 


NOTE: In some cases a defective local oscillator 
will be shocked into oscillation during trouble- 
shooting procedures. If this happens, turn the re- 
ceiver off and on to see if it will quit again. 


I a 


POOR FREQUENCY RESPONSE 


Is problem evident in all functions? 


NO YES 


Do substitute speakers cure problem? 


Conclusion: 

If problem is in AM or FM function 
check RF & IF alignment of affected 
section. If alignment proves correct, 
inject 400Hz square wave at input of 
affected function, and use scope to 
locate stage causing problem. (Refer 
to Square Wave Testing of Audio 
Amplifiers) 


YES 


NO 


Are power supply output voltages Replace speakers 


and ripple normal? 


Conclusion: Ne . YES 
Repair power supply 
Inject 400Hz square wave into. 


Aux. or TAPE MON input, and 
use scope to locate defective stage. 


37 


DB TABLE 


HOW TO USE THE DB TABLE: DB VOLTAGE OR ss 
ma DB 
The db table of Fig. shows the relationship be- 1.000 0 1.000 
tween db and the ratio of two voltages across a 944] 5 1.059 
fixed impedance. The db values are listed in the 8913 1.0 1.122 
center column, the ratios corresponding to a de- .7943 2.0 1.259 
crease in signal level (-db) are listed in the left hand .7089 3.0 1.4138 
column, and the ratios corresponding to an increase .6310 4.0 1.585 
in signal level (+db) are listed in the right hand .0623 5.0 1.778 
column. .5012 6.0 1.995 
4467 7.0 2.239 
FOR 30db SIGNAL PLUS NOISE TO NOISE 3981 8.0 2.412 
MEASUREMENT (Increase in signal) 3548 9.0 2.818 
.3162 10.0 3.162 
1. Measure the peak to peak amplitude of the .2512 12.0 3.981 
noise signal. 1995 14.0 5.012 
1585 16.0 6.310 
2. Since this measurement is a 30db increase, refer 1259 18.0 7.943 
to the +db column to find the ratio of 31.62 to 1. 1 20.0 10 
.05623 25.0 17.78 
3. Multiply the amplitude of the noise signal mea- .03162 30.0 31.62 
sured in step 1 by the ratio from step 2. .01778 35.0 56.23 
OL 40.0 100 
For example if the noise signal measures .2v p-p, .005623 45.0 177.8 
the signal level necessary for a 30db increase would .003162 50.0 316.2 


be .1 X 31.62 or 3.162v p-p. 
FOR SEPARATION MEASURE (decrease in signal) 


1. Measure the peak to peak amplitude of the 
amplifier or tuner output signal with both channels 
on. 


2. Switch one channel off, and measure the peak to 
peak amplitude of the off channel output signal. 


3. Divide the amplitude measured with the signal 
off (small number) by the amplitude measured with 
the signal on (large number). 


4, Find the -db voltage ratio in the left column of 
the db table closest to the ratio calculated in step 3. 
The db listing corresponding to this ratio is the sepa- 
ration of the receiver or tuner, measured in db. 


38 


i 


SERVICING YOUR $6165 


DISASSEMBLY INSTRUCTIONS 


CASE WRAP 


1. Remove the two screws from the top of the case 
wrap, and the two from each side of the wrap near 
the bottom. 


2. Remove the cables from the lead compartment, 
and dress them so that they are hanging free from the 
back of the instrument. 


3. Spread the bottom front of the case wrap slight- 
ly, and lift the wrap straight up. Guide the cables 
through the opening in the floor of the lead compart- 
ment one at a time. 


SHIELD COVER 
(case wrap removed) 


1. Disconnect the molex plug carrying the power 
supply outputs from the feedthrough capacitors on 
the side of the main shielded assembly. 


2. Leave the power supply and fuse bracket mount- 
ed to the shield cover, and remove the four sheet me- 
tal screws that secure the cover to the shielded 
assembly. 


3. Spread the bottom of the shield cover, and lift 
it straight up. Take care that the shield cover clears 
the MPX PC board, SPEAKER LOAD switch, and 
the POWER RANGE switch. 


4. Place the shield cover next to the SG165 so that 
the fuse holder bracket faces in the same direction as 
the front of the SG165, and reconnect the molex 
plug disconnected in step 1. Take care to plug the 
supply output cable into the feed through terminals 
correctly. The SG165 is now ready to troubleshoot 
using the coil and component side PC board layouts. 


5. When replacing the shield cover, take care that 
the spring fingers mounted to the shield cover line up 
properly with the edge of the shielded assembly. 


REMOVING THE MAIN RF BOARD FOR 
COMPONENT CHANGE 
(case wrap and shield cover removed) 


1. Remove the knobs from the OUTPUT selector 
switch, the AM/FM IF ROCKER control, and the 
MICROVOLT OUTPUT controls. 


2. Use a long, small, thin bladed screwdriver to 
loosen both set screws that secure the shaft of the 
RF TUNING capacitor to the front panel mounted 
4:1 drive. 


3. Remove the molex connectors from the side of 
the shield assembly and the phono plug from the 
front of the assembly. 


4. Remove the four screws that secure the shielded 
assembly from the bottom of the case. 


5. Pull the shield assembly straight back until the 
shaft of the RF TUNING capacitor clears the front 
panel drive, and then lift it up and out of the case. 


6. Remove the screw, nut and spacer that secure 
the 2,000mfd electrolytic capacitor to the shield 
assembly. Reassemble the screw, nut and spacer to 
the capacitor mounting strap to prevent loss of the 
individual pieces. 


7. Remove all molex connectors and the phono 
plug from the RF board. 


8. Remove the four screws that secure the RF 
board to the shield assembly, and the three machine 
screws that secure the RF TUNING capacitor to the 
front of the shield assembly. 


9. Lift the rear of the RF board, and pull back 
until the shafts of the OUTPUT selector switch and 
the RF TUNING capacitor clear the holes in the 
shield assembly. 


REMOVING THE ATTENUATOR 
(case wrap, shield cover and RF board removed) 


1. Remove the three sheet metal screws that secure 
the cover of the attenuator, and remove the cover. 


2. Unsolder the wires from the phone plug to the 
input of the stepped attanuator and from the variable 
attenuator to the output of the stepped attenuator. 


3. Remove the %”’ nut and lock washer that secure 
the stepped attenuator to the shield assembly, and 
lift the stepped attenuator up and out of the shield. 
Take care that the wire from the output of the stepped 
attenuator clears the hole in the shield. 


4. Unsolder the wire from the output of the variable 
attenuator to the output phono jack, and remove the 
¥”” nut and lockwasher that secure the variable atten- 
uator to the shield. Remove the variable attenuator. 


39 


REMOVING THE MPX BOARD 


(case wrap removed) 


1. Unplug the molex connector that connects the 
MPX board to the feed through capacitors on the side 
of the shield assembly, and dress this cable over the 
top of the power supply PC Board. 


2. Remove the two screws that secure the MPX 
board to the front panel mounted stand offs. 


3. Remove the two 4” nuts that secure the MPX 
board bracket to the two lower meter mounting 
studs, and pull the top of the MPX board off the 
studs. Lift the MPX board up and away from the 
front panel. 


§6165 CALIBRATION INSTRUCTIONS 


NOTE: ADJUSTMENTS MARKED WITH AN * 
REQUIRE SPECIAL EQUIPMENT TO ADJUST, 
AND SHOULD NOT BE ATTEMPTED UNLESS 
THIS EQUIPMENT IS AVAILABLE. 


POWER SUPPLY 


1. Measure voltage on positive lead of C105. 


2. Adjust R113 for a negative voltage of 
equal value as measured at the negative lead of 
C106. 


400Hz SINE WAVE 


1. Tum the OUTPUT selector switch to the 
400Hz SINE WAVE position. 


2. Connect an oscilloscope or meter set to 
measure AC volts to the ALL SIGNALS OUTPUT 
of the SG165. Set the MICROVOLT OUTPUT 
controls for maximum output. 


3. Adjust R375 (PC control on board mounted 
to side of tuning capacitor) for 1 V RMS (2.8v 
Pp-p). 


67KHz* 


1. Turn the OUTPUT selector switch to the 
67KHz position. 


2. Connect a frequency counter to the ALL 
SIGNALS OUTPUT of the SG165. Set the 
MICROVOLT OUTPUT controls for maximum 
output. 


3. Adjust L807, the 67KHz oscillator coil, 
for an output frequency of 67KHz. 


40 


Fig. 54 SG165 Power Supply Adjustments 


MPX (STEREO SEPARATION ADJUSTMENT) 


1. Tum the SG165 OUTPUT selector switch 
to the MPX SIGNAL position. 


2. Connect an oscilloscope to the ALL SIG- 
NALS OUTPUT jack, and set the MICROVOLT 
output controls to maximum. 


3. Turn the LEFT 400Hz on, the RIGHT 400 
Hz off, and set the 19KHz pilot to zero. 


4, Adjust R250 the MPX balance adjustment 
on the MPX board for a straight base line. 


10.7MHz IF 
FREQUENCY* 


1. Set the OUTPUT selector switch to 10.7 
MHz IF and turn the AM/FM IF ROCKER con- 
trol to the center detent. Switch the LEFT and 
RIGHT 400Hz off, and set the PILOT 19KHz 
to zero. 


C303 
) 
10.7 AM {RF Freq 


Freq, R306 


AM RF Lev 


R392 


FM Mod Lev 
R389 


N 
\ 
N 
N 
N 
N 
N 
. 
N 
N 
. 
N 
N 
N 
: 
A 
N 


Fig. 55 SG165 Output Calibration Adjustments 


2. Connect an accurate DC voltmeter to the 2. Connect a frequency counter or an oscillo- 
positive lead of C303, and adjust R306 for 6 scope with a calibrated time base to the jumper 
volts DC with respect to chassis. wire on .the main RF board near TR305, and 


adjust L305 for an indication of 100KHz. 
3. Connect a frequency counter to the ALL 
SIGNALS OUTPUT jack and set the MICRO- 
VOLT OUTPUT controls for maximum. (A 
broad band instrument amplifier will be neces- 
sary if the counter does not trigger reliably with 10.7MHz SWEEP PHASE 


the 100mV signal available from the SG165). 
1. Connect the vertical input of an oscillo- 


4. Adjust L301 for exactly 10.7MHz as mea- scope to pin 3 of the main RF board (blanking 
sured on the frequency counter. input), and the horizontal input to pin 2 of the 
RF board (60Hz sweep). Adjust the scope to 
LEVEL* display a lissajous pattern between the vertical 
and horizontal inputs. NOTE: The VECTOR 
1. Remove the frequency counter from the input of the Sencore PS163 is ideal for this 
ALL SIGNALS OUTPUT, and connect an accur- application. If some other scope is used, be 
ate RF volt meter. sure tee check it for zero phase shift to the 60Hz 
signal. 
2. Adjust R391 for 100mV RMS as measured 
on the RF volt meter. 2. Adjust R103 on the POWER SUPPLY 
board to obtain a circular pattern on the scope, 
10.7MHz SWEEP AND MARKERS indicating a 90 degree phase shift between pins 


2 and 3. (Refer to Fig. 54) 
MARKER FREQUENCY 


1. Set the OUTPUT selector switch to the 
10.7MHz SWEEP AND MARKERS position. 


41 


AM RF 
FREQUENCY 


1. Tune a good quality AM receiver to a 
station with a known frequency near the lower 
edge of the band. 


2. Set theSG165 OUTPUT selector to AM RF, 
the MICROVOLT OUTPUT controls to maxi- 
mum, and the AM modulation switch to 30%. 


3. Loosely couple the output of the SG165 
to the receivers antenna by laying the open 
leads of the 39G43 pad near the antenna. 


4, Set the SG165 RF tuning to the frequency 
of the station tuned in step 1, and adjust L302 
and AM RF oscillator slug that the signal from 
the SG165 “zero beats” with the station signal. 


5. Tune the receiver to a station with a known 
frequency near the high end of the band, and 
set the SG165 RF tuning to the frequency of 
that station. 


6. Adjust C305A the trimmer across the AM 
section of the tuning capacitor so that the signal 
from the SG165 “zero beats” with the station 
signal. 


7. Repeat steps 1 - until the SG165 tunes 
properly at the low and high end of the AM 
band. 


LEVEL* 


1. Connect an accurate RF voltmeter to the 
ALL SIGNALS OUTPUT jack. 


2. Adjust R392 for 100mV as measured on 
the RF volt meter. 


455KHz 
FREQUENCY* 
1. 


Set the SG165 OUTPUT selector switch to 
the 455KHz IF position, slide the AM MODU- 
LATION switch to zero, and set the MICRO- 
VOLT OUTPUT controls for maximum output 
and center the ROCKER in the detent. 


2. Connect a frequency counter to the ALL 
SIGNALS OUTPUT jack, and adjust L303 the 
455KHz oscillator coil for an output frequency 
of 455KHz (a broad band instrument amplifier 
will be necessary if the counter does not trigger 
reliably on the 100mV output of the SG165). 


42 


262.5KHz FREQUENCY* 


Follow the same procedure as for 455KHz, 
except turn OUTPUT selector switch to 262KHz 
IF position, and adjust L304 for an output 
frequency of 262.5KHz. 


FM RF 
FREQUENCY 


NOTE: For accurate results these adjustments should 
be performed with all shields in place. 


1. Connect a good antenna to a good quality FM 
receiver, and with the receivers AFC off, tune a 
station with a known frequency near the high end of 
the band. 


2. Remove the antenna from the receiver, and with- 
out changing the receivers tuning connect the SG165 
to the antenna terminals of the receiver. Set the 
SG165 RF tuning to the frequency of the station 
tuned in step 1, and the OUTPUT selector switch to 
FM RF. 


3. Adjust C341A the trimmer across the FM section 
of the tuning capacitor so that the output frequency 
is exactly the same as the station tuned in step 1. 


4. Disconnect the SG165 from the receivers ante- 
nna terminals and reconnect the antenna. Tune the 
receiver to a station. with a known frequency near the 
low end of the band. 


5. Disconnect the antenna, and without changing 
the receivers tuning connect the SG165 to the ante- 
nna terminals. Set the SG165 RF TUNING to the 
same frequency as the station tuned in step 4. 


6. Adjust L308 and FM oscillator coil so that the 
SG165 output frequency is exactly the same as the 
station tuned in step 4. 


7. Repeat steps 1 -6 until the SG165 tunes accurat- 
ely at the low and high end of the FM band. 


LEVEL* 

1. Set the MICROVOLT OUTPUT controls to 
maximum, and connect an RF voltmeter with 10mV 
sensitivity to the ALL SIGNALS OUTPUT jack. 


2. Adjust R360 for an indication of 10mV on the 
RF volt meter. 


MODULATION PERCENTAGE* 

1. Set the RF TUNING to 98MHz, and connect a 
calibrated FM deviation meter to the ALL SIGNALS 
OUTPUT. 

2. Switch the LEFT and RIGHT 400Hz on, the 
PILOT 19KHz to Zero, and the FM MODULATION 
switch to IHF MPX. 


3. Adjust R389 for 100% modulation (75KHz 
deviation). 


CIRCUIT DESCRIPTION 
BLOCK DIAGRAM 


The circuit description of the SG165 is divided into 
two sections. The first section refers to the block 


diagram in Fig. 56, and is broken down by output. 


to show how the blocks are interrelated to produce a 
given output. The second section is a transistor by 
transistor explanation of the operation of each block. 


OUTPUTS USING BLOCK DIAGRAM 


67KHz - The 67KHz oscillator TR312 output is selec- 
ted by position 1 of SW301E, and coupled to the 
output buffer (TR316 - TR321). The buffer output 
provides current amplification to the 67KHz signal 
and couples it to the MICROVOLT OUTPUT con- 
trols and ALL SIGNALS OUTPUT jack through ter- 
minal 14 on the main RF board. 


MPX SIGNAL - The composite stereo signal generated 
by the MPX board is coupled from the output of the 
MPX board (pin 5) into pin 1 of the main RF board. 
Position 2 of SW301E selects the composite stereo 
signal and couples it to the output buffer, where it is 
current amplified and connected to the MICROVOLT 
OUTPUT controls and the ALL SIGNALS OUTPUT 
through pin 14 of the main RF board. 


10.7MHz SWEEP AND MARKERS - The 10.7MHz 
sweep is generated in the main oscillator (TR301 - 
304), switched to operate at 10.7MHz. 60Hz sweep 
voltage for the variable capacity diode in the main 
oscillator is provided by a 60Hz sine wave that ori- 
ginates at pins 4 and 5 of the power supply board, 
and is coupled into the main oscillator through pins 
2 and 3 of the main RF board. Control of the sweep 
center frequency is provided by the ROCKER con- 
trol. The sweep output of the main oscillator is 
coupled through the isolation buffer (TR308 - 311), 
position 3 of SW301E, and the output buffer to pin 


14 of the main RF board. From pin 14, the signal is 
coupled to the MICROVOLT OUTPUT controls and 
then to the ALL SIGNALS OUTPUT. 


Markers are generated by first modulating the 10.7 
MHz CW signal from TR313 with the 100KHz signal 
generated in TR305. The output of modulator TR303 
(a 10.7MHz signal with 100KHz side bands) is then 
coupled along with a sample of the 10.7MHz sweep 
taken from the output of the isolation buffer to the 
input of the birdy amplifier TR306 and 307. The 
amplified markers from the birdy amplifier are cou- 
pled through pin 6 of the main RF board to the 
MARKER HEIGHT control. Retrace blanking (pro- 
vides a clean base line) is provided by TR1. The 60 
Hz blanking signal coupled to the base of TR1 effec- 
tively shorts the TO SCOPE jack to ground during the 
retract time. 


10.7MHz XTAL CONTROLLED - The output of the 
10.7MHz crystal oscillator (TR313) is selected by 
position 4 of SW301E. The output of SW301E is 
amplified by the output buffer, and coupled through 
pin 14 of the main RF board to the MICROVOLT 
OUTPUT controls and then to the ALL SIGNALS 
OUTPUT. 


10.7MHz IF - The 10.7MHz IF signal is generated in 
the main oscillator (TR301 - 304) switched to operate 
at 10.7MHz, with fine frequency adjustment provided 
by the ROCKER control. The main oscillator is 
frequency modulated by the composite stereo signal 
that enters the main RF board through pin 1. The 
output of the mian oscillator is current amplified by 
the isolation buffer, and coupled through position 5 
of SW301E to the output buffer. The current ampli- 
fied signal from the output buffer is coupled through 
pin 14 of the main RF board to the MICROVOLT 
OUTPUT controls and then to the ALL SIGNALS 
OUTPUT. 


FM RF - The FM RF signal is generated in the FM RF 
oscillator (TR314 - 315) and coupled directly to pin 
14 of the main RF board and then through the 
MICROVOLT OUTPUT controls to the ALL SIG- 
NALS OUTPUT. The FM RF oscillator is frequency 
modulated by the composite stereo signal that enters 
the main RF board through pin 1. 


AM RF - The AM RF signal is generated in the main 
oscillator (TR301 - 304) switched to operate over 
the AM broadcast band. Amplitude modulation is 
provided by the 400Hz signal entering the main RF 
board through pin 12. The output of the main oscil- 
lator is current amplified by the isolation buffer, and 
coupled through position 7 of SW301E to the output 


43 


buffer. The current amplified signal from the output 
buffer is coupled through pin 14 of the main RF board 
to the MICROVOLT OUTPUT controls and then to 
the ALL SIGNALS OUTPUT. 


455KHz and 262KHz IF - The operation for the AM 
IF frequencies is the same as for the AM RF except 
that the main oscillator is switched to operate at 
455KHz or 262KHz, and fine frequency adjustment 
is provided by the ROCKER control. 


400Hz SINE AND SQUARE WAVE - The sine and 
square wave outputs of the 400Hz oscillator board are 
coupled to the input of the output buffer through 
positions 10 and 11 respectively of SW301E. The 
current amplified signal from the output buffer is 
coupled through pin 14 of the main RF board to the 
MICROVOLT OUTPUT controls, and then to the 
ALL SIGNALS OUTPUT. 


EXTRA CRYSTAL - The EXTRA CRYSTAL func- 
tion operates exactly the same as the 10.7MHz XTAL 
CONTROLLED, except that TR318 oscillates at a 
frequency determined by the crystal, (not supplied) 
inserted in the extra crystal socket. 


24k 


TR303 


Gs R334 
TO B5 
®7 — swa01a 108 
@6 €303 
60Hz o5 aut 
BLANKING 94 R335 
3 100K 
O—#; 
@ 6! = 


TO BLANKER 


“) 


Fig. 56 


CIRCUIT DESCRIPTION 
CIRCUIT OPERATION 


MAIN OSCILLATOR 10.7MHz SWEEP, 10.7MHz IF, 
AM RF AND AM IF 


GENERAL 


The main oscillator comprised of TR301 and TR302 
is used to generate the 10.7MHz swept signal, the 
10.7MHz frequency modulated IF signal, the AM RF 
signal, and the AM IF signals. Feed back to sustain 
oscillation is provided by cross-coupling capacitor 
C308. TR303 effectively shorts the collector of 
TR302 to ground during retrace in the 10.7MHz 
SWEEP & MARKERS function, producing zero out- 
put from the main oscillator during retrace. TR304 
provides amplitude modulation for the AM outputs 
by varying the emitter current to the main oscillator 
transistors. The output of the main oscillator is 
coupled from the base of TR301 through C357 to the 
input of the isolation buffer. 


+12 TO TR315 
MAIN OSCILLATOR FM RF OSC. 


+12 
/ $W301C 


R319 BLANKING 
10k 


R312 
100 


R311 INPUT TO 


100K WIPER 
357 TR301 = SWS01A 
150 R313 = 


3.9K a = 


TO ISOLATION 
BUFFER 


SW301D 


400H2 SINE 


R318 10 


on 


10.7MHz IF, AM RF, and AM IF + a1 


10.7MHz SWEEP AND MARKERS 


For the 10.7MHz Sweep output the resonant circuit 
comprised of L301 and varicap diode CR301 is con- 
nected to the base of TR301 by position 3 of SW301A 
causing TR301 and TR302 to oscillate at 10.7MHz. 
The resonant frequency of L301 and CR301 is varied 
(swept) by the change in capacity of CR301 caused 
by the 60Hz sine wave coupled to it through the 
series path of terminal 2 of the main RF board, 
position 3 of SW301B, R303 in parallel with C301 
C302, and R307. The DC bias, and therefore the 
steady state capacity of CR301, is controlled by a vol- 
tage divider comprised of R306, R19 (front panel 
ROCKER control), and R304. R306 is factory adjus- 
ted for positive 5 volts bias, with R19 in its center 
detent. R19 varies the bias voltage, providing front 
panel adjustment of the 10.7MHz sweep center fre- 
quency. 


A 60Hz blanking signal to turn off the oscillator 
during the retrace of the 10.7MHz sweep is coupled 
through pin 3 on the main RF board position 3 of 
of SW301A to the base of TR303. When the signal 
at the base of TR303 goes positive, TR303 turns on 
effectively shorting the collector of TR302 to ground 
and killing the oscillator. 


The emitter current for TR301 and TR302 flows 
from the minus 12 volt supply through R391, R314, 
R318 and position 3 of SW301D. R391 is a cali- 
bration adjustment adjusted for 100mV output at 
the ALL SIGNALS OUTPUT with the OUTPUT 
selector in the 10.7MHz IF position. 


The 10.7MHz IF function uses the same oscillator 
circuitry as the 10.7MHz sweep. The only differences 
are that the blanking signal is not applied to the base 
of TR303, and a composite stereo signal is applied to 
CR301 in place of 60Hz sweep voltage. 


AM RF 


For the AM RF output, the resonant circuit compri- 
sed of L302, C305, and C305A is connected to the 
base of TR301 by position 7 of SW301A, TR301 and 
302 oscillate at an AM RF frequency as determined 
by the setting of the front panel RF TUNING control 
C305. C305A (a trimmer mounted on C305) is a 
calibration adjustment adjusted for the correct output 
frequency at the high end of the AM RF band. L302 
is a calibration adjustment adjusted for the correct 
output frequency at the low end of the AM RF band. 
The 400Hz modulating signal switched by a switch on 
_ the MPX board and coupled into the main RF board 
through pin 12 varies the base voltage on TR304. 
TR304 actually functions as a variable constant cur- 
rent source whose output current is varied by the 
400Hz modulation signal at its base. The modulated 


(FOLD OUT FOR BLOCK DIAGRAM) 


output of the constant current source provides the 
emitter current for the oscillator transistors, resul- 
ting in a 80% amplitude modulated output from the 
oscillator. R392 is a calibration adjustment adjusted 
for 100mV at the ALL SIGNALS OUTPUT in the 
AM RF function. 


455KHz If 


For the 455KHz IF output, the resonant circuit com- 
prised of L303 and C306 is connected to the base of 
TR301 by position 8 of SW301A, causing TR301 and 
TR302 to oscillate at 455KHz. TR304 provides mod- 
ulation the same as it did for the AM RF output. 


262KHz IF 


For the 262KHz IF output, the resonant circuit com- 
prised of L304 and C307 is connected to the base of 
TR301 by position 9 of SW301A, causing TR301 and 
TR302 to oscillate at 262KHz. TR304 provides 
modulation the same as it did for the AM RF output. 


ISOLATION AND OUTPUT BUFFERS 


The isolation buffer (TR308 - TR310) and the output 
buffer (TR316 - TR321) are nearly identical high 
gain current amplifiers. The isolation buffer amplifies 
the signals from the main oscillator, and provides a 
low impedance drive for the output selector switch 
SW301E. The output buffer amplifies the signal 
selected by SW301E (all except FM RF), and pro- 
vides a low impedance drive for the MICROVOLT 
OUTPUT controls and ALL SIGNALS OUTPUT. 


The input FET (TR308 or TR316) provides the ini- 
tial impedance change from a high impedance voltage 
sensing input that does not load the preceeding cir- 
cuit to a low impedance voltage source to drive the 
following circuitry. TR3810 in the isolation buffer 
and TR318 in the output buffer operate in conjunc- 
tion with TR308 and TR316 as modified darlington 
pairs. 


If the drain current in TR308 or TR316 tends to in- 
crease in drive at the gate, the increased voltage drop 
across R343 and R370 will cause TR310 and TR318 
to conduct more heavily. The increased collector 


' current through TR310 and TR318 will act to make 


the source voltage of TR308 and TR316 more posi- 
tive which in turn will lower the gain of the two FET 
stages. The overall effects then of the compound 
connection are to provide an FET source follower of 
extremely high Gm and low output impedance. 


The only differences between the buffers are: the 
output buffer uses larger coupling capacitors to pass 
the lower audio frequencies, and the output buffer 


45 


MAIN RF 


COMP, MPX 


MAIN 
OSCILLATOR 


TO 


ALL SIGNALS 
OUTPUT 


60Hz Sweep 
to 2&3 
MAIN RF 


PWR SUP 


+ 12V To <i ON MAIN RF, SWITCHED BY SW 30IF TO & ON MAIN RF TO & ON MPX 


CIRCUIT GROUND 


-12 to @> ON MAIN RF TO >» MAIN RF TO © ON MPX 


LEFT 
SPEAKER 
LEADS 


Fig. 56 Block Diagram for SG165 


OUTPUT OUTPUT 
METER METER 


R343 C327 
470 ie To 
ee) TR3IO 
iN NN. /2N5227 
°t—} TR308 
R337 
eae SWEEP 
IM TO 
R338 1 C326 MARKER 
10 Ol ADDER 
O ; 10.7MHz 
= -2 = and 


EXTRA CRYSTAL 


Fig. 57 Isolation and Output Buffers 


contains two additional transistors (TR320 and TR 
321.) These two transistors function as zener diodes 
to protect the output buffer from excessive voltages 
applied to the ALL SIGNALS OUTPUT. 


67KHz OSCILLATOR 


The 67KHz oscillator (TR312) operates only in the 
SCA 67KHz function, when plus 12 volts is switched 
to the drain of the FET by position 1 of SW301F. 


+12 +12 
TO TR313 TO TR306, 307 


L307 
67KHz ADJ. 


Fig.58 67KHz Oscillator 


The output of the 67KHz oscillator is taken from the 
source of TR312, and coupled directly to position 1 
of the output selector SW301E. L307 is a calibration 
adjustment adjusted for an output frequency of 
67KHz. 


46 


The 67KHz oscillator current also contains the plus 12 
volt switching for the MPX board, the 10.7MHz/EX- 
TRA CRYSTAL oscillator, and the birdy amplifier. 
In position 3 of SW301F, plus 12 volts is switched to 
the birdy amplifier transistors TR306 and TR307 and 
100KHz oscillator TR305. This plus 12 volts is also 
coupled by CR304 to the 10.7MHz oscillator TR313. 
In position 3, 4, and 12 of SW301F, plus 12 volts is 
switched to TR313, producing the 10.7MHz marker 
the 10.7MHz CRYSTAL CONTROLLED, and the 
EXTRA CRYSTAL functions. CR304 blocks the 
plus 12 volts from the birdy amp. In positions 2, 5, 
and 6 of SW301F, plus 12 volts is switched to the 
MPX board, producing a MPX signal for the MPX 
SIGNAL, the 10.7MHz IF, and the FM RF functions. 


10.7MHz/EXTRA CRYSTAL OSCILLATOR 

This oscillator, comprised of TR313 and TR322 con- 
nected as a modified darlington pair as outlined in 
the ISOLATION BUFFER, operates only in the 
10.7MHz. SWEEP AND MARKERS, the 10.7MHz 
XTAL CONTROLLED, and the EXTRA CRYSTAL 
function when plus 12 volts is switched to the drain of 
the FET by positions 3, 4, and 12 of SW301F. 


In the 10.7MHz XTAL CONTROLLED and EXTRA 
CRYSTAL functions, one wiper of SW301G selects 
the crystal, and the other wiper connects the output 
taken from the high side of the crystal, to a capaci- 
tive voltage divider comprised of C331 and C330. The 
junction of C331 and C330 is the output of the 
oscillator for the 10.7MHz and EXTRA CRYSTAL 
functions, and is connected to positions 4 and 12 of 
output selector switch SW30LE. 


eae 
10 
e 


Fig. 59 10.7MHz - Extra Crystal Oscillator 


In the 10.7MHz SWEEP & MARKERS function, one 
wiper of SW301G selects the 10.7MHz crystal, and 
the other connects a 10pF capacitor in parallel with 
the crystal. This 10pF closely approximates the 
capacity across the crystal in the 10.7MHz XTAL 
CONTROLLED function. The output of the oscil- 
lator for the 10.7MHz SWEEP & MARKERS function 
is taken from the source of the transistor, and coupled 
through C317 to the 100KHz modulator (CR303). 


MARKER GENERATOR 


During the 10.7MHz SWEEP & MARKERS function, 
plus 12 volts is switched to TR305 - TR307 by 
position 3 of SW301F. TR305 oscillates at 1OOKHz, 
with L305 a calibration adjustment adjusted for a 
100KHz output frequency. The 100KHz output of 
TR305 is coupled through C315 and R322 to the 
modulator diode CR303. The 10.7MHz crystal signal 
is also coupled to the input of the modulator diode 


TO POS. 3 of 
SW301F 


R323 R328 
= 100K 6.8K 


A om “R327 
S : 
Kb C315 aap cR303. «C318 R326 (" 
313 Ch 


100KHz 6200 470 1.2K .001 220 


c314 R324 L306 319 R320 
27 


O -12 47 SWEEP 
SAMPLE 


through C317 and R325. The output of this modula- 
tor actually a 10.7MHz carrier with sidebands 100KHz 
above and below (10.6 and 10.8MHz), is coupled 
through C318 and R326 to the input of the birdy 
amplifier. Also coupled into the input of the birdy 
amplifier is a sample of the 10.7MHz sweep signal 
taken from the output of the isolation buffer. At the 
base of TR306 (input of birdy amplifier) the 10.6, 
10.7, and 10.8MHz signals (markers) from the modula- 
tor mix with the 10.7MHz sweep signal. As the 
frequency of the sweep signal approaches each of the 
marked frequencies in turn, an audio difference fre- 
quency is generated. This audio difference frequency 
is amplified by TR306 and TR307 and added to the 
response curve at the TO SCOPE jack to produce the 
‘“‘birdy”’ post injection markers. 


FM RF OSCILLATOR 


The FM RF oscillator transistor TR314 runs only in 
position 6 of SW301C when plus 12 volts is connected 
to the base of TR315, turning TR315 on, and supply- 
ing emitter current to TR314. R360 is a calibration 
adjustment that controls the emitter current of TR 
314, and therefore the output level of the FM RF 
oscillator. The effective resonant circuit for the 
FM RF oscillator is L308 and the parallel combina- 
tion of C841, C341A, and varicap diode CR307. 
C341 is a tuning capacitor connected to the RF 
TUNING control, and varies the frequency of the 
FM RF oscillator from 86 to 110MHz. L307 is a 
calibration adjustment adjusted for the correct output 
frequency at 88MHz, and C341A is a calibration ad- 
justment adjusted for the correct output frequency 
at 108MHz. CR307 changes capacity in proportion 
to the composite stereo signal applied to it, resulting 
in the desired frequency modulation. The level of the 
composite signal applied to CR307 is controlled by 


R332 
6.8K 


R333 = 
27 


To 
DETECTOR 


R18 
22K 


60Hz 
BLANKING 
SIGNAL 


Fig.60 Marker Generator 


47 


+12 FM RF OSC. 


R353 C338 R357 


5.6K 01 3.3K 
C339 10uf R358 


R354 1. —— 
12k = = Ta314 |e pe 
R356 33K =—C340 


6 
10 c341 | 03414 342 \ 
7+ 
us 


7, 
L308 I 
i 68 
CR307 LL 72k 


R355 
12K 


R351 C337 “ 50K 
15K 100 C344 R361 


TO COMPOSITE 
MPX SIGNAL 
PINT MAIN RF 
BOARD 


Fig.61 FM RF Oscillator 


R387 and R389. R389 is a calibration adjustment 
adjusted for the correct percentage of modulation. 
R387 is connected to the RF TUNING control, and 
adjusts the level of the composite signal to maintain 
a constant ratio between the capacity change of CR 
307 and the changing value of C341, resulting in a 
constant modulation percentage across the FM F™ 
band. 


AUDIO OSCILLATOR 


IC301 and IC302 form a function generator with 
simultaneous triangle and square wave outputs. When 
power is first applied current enters the positive 
(noninverting) input of IC301. This positive input is 
amplified by IC301, and coupled back to its input by 
positive feedback resistors R375 and R376. This 
feedback causes the output of IC301 to go maximum 
positive almost instantaneously. The output of IC301 
is coupled to the negative (inverting) input of IC302 
by R380. IC302 functions as an integrator, charging 
C352 with a linear negative going ramp. This nega- 
tive ramp is coupled back to the input of IC301 by 
R377. When the negative signal coupled to the input 
of IC301 reaches a high enough value to overcome 
the positive feedback, the input of IC301 starts to go 
negative. This negative going signal is amplified by 
IC301, and coupled back to the input through R375 
and R376, causing the output of IC301 to go to max- 


48 


TR324 
MPS5172 


CR311 CR310 CR309 
IN4148 IN4148 IN4148 


TO SW30TE 
POS 11 


C356 TO MPX 


2ut TO SW301E BOARD 
12 POS. 10 


Fig.62 Audio Oscillator 

imum negative almost instantly. This negative signal 
is coupled to the input of IC302, causing IC302 to 
charge C352 with a linear positive going ramp. When 
the amplitude of this positive ramp coupled back to 
the input of IC302 reaches a high enough value to 
overcome the negative signal from its output, IC301 
again switches to a positive output, completing one 
cycle of oscillation. 


The square wave from the output of IC301 is taken 
from the junction of R378 and R379, and coupled to 
position 11 of SW301E for the 400Hz SQUARE 
WAVE output. 


The triangular wave (positive and negative going 
ramps) is coupled from the output of IC302 to the 
active filter comprised of TR324 and TR323. The 
output of the filter (400Hz sine wave) is coupled to 
the input of the MPX board through pin 15 on the 
main RF board and pin 4 on the MPX board. The 
400Hz sine wave is also coupled to position 10 of 
SW301E for the 400Hz SINE WAVE output. CR309 
- 311 are used to insure that the DC component of the 
sine wave output will be slightly negative insuring 
the proper polarity voltage on C220 and C221 on the 
input of the MPX board. 


R375 is a calibration adjustment that controls the 
amount of feedback from the output of IC301 to its 
input, and therefore the level of the ramp on the 
output of IC301 necessary to cause IC3801 to change 
states. In practice, this control is adjusted for a one 
volt RMS output in the 400Hz sine wave position. 


76KHz OSCILLATOR AND SHAPER 


TR201 and its associated circuitry from a crystal 
controlled oscillator controlled by the 76KHz crystal 
connected from collector to base. The output of this 


Lia ihe eet aor i aad 


C204 


220 TO3BKHz 
MULTIVIBRATOR 


MPS5172 


) 
R203 
c201 TR201 10K 
.001 | 


Fig.63 76KHz Oscillator and Shaper 


oscillator (a clipped sine wave) is coupled through 
C203 to the base of TR202. C2038 and R203 form a 
differentiating network so that only the leading and 
trailing edges of the sine wave are coupled to the 
base of TR202. TR202 has no DC bias voltage applied 
to its base, so it will only conduct when it receives a 
positive pulse from TR201. The positive pulse is 
amplified, and inverted by TR202, producing a 12 
volt negative pulse at the collector. This negative 
pulse is coupled by C204 to the trigger input of the 
38KHz bi-stable multivibrator. 


38KHz MULTI-VIBRATOR 
\ 


+12V 


FROM 76KHz SHAPER 


OUTPUT 


R265 
5.1K 


-12V 


Fig.64 38KHz Multi-Vibrator 


TR208 - 206 and their associated circuitry function 
as a cross coupled bi-stable multi-vibrator that actively 
switches plus or minus 12 volts to its outputs. In 
normal operation, one pair of cross coupled tran- 
sistors (either TR203 and TR206 or TR204 and 
TR205) will be on, and the other pair will be off. 
When the multi-vibrator receives a negative trigger 
pulse at the junction of CR201 and CR202, both 


OUTPUT 


TO 19KHz 


pairs of transistors change states, causing the output 
that was positive to switch negative, and the output 
that was negative to switch positive. 


When power is first applied, one pair of transistors 
will turn on, and the other off as a result of the slight 
differences in transistors. If TR206 is on, it connects 
minus 12 volts to output 2. The minus 12 volts at 
output 2 is coupled to the base of TR203, turning it 
on, and to the base of TR205, turning it off. With 
TR208 on, and TR205 off, plus 12 volts is connected 
to output 1. The plus 12 volts at output 1 is coupled 
to the base of TR204, turning if off, and the base of 
TR206, insuring that it stays on. 


A negative trigger pulse at the junction of CR201 and 
CR202 would have no effect on TR203 because the 
base of TR2083 is already negative. The pulse would 
be coupled through CR202 to the base of TR204. 
TR204 would amplify and invert the negative pulse, 
resulting in a positive pulse at output 2. The positive 
pulse at output 2 would be coupled to the base of 
TR205, turning it on, and to the base of TR203, 
turning it off, resulting in output 1 switching negative. 


The negative signal at output 1 would be coupled to 
the base of TR206, turning it off, and to the base of 
TR204, reinforcing the negative trigger pulse, and 
turning TR204 on, resulting in output 2 switching 
positive. The next negative trigger pulse would turn 
TR203 back on, returning the multi-vibrator to its 
original state. In other words it takes two trigger 
pulses to cause the multi-vibrator to go through one 
complete cycle, resulting in two 38KHz outputs that 
alternately switch from plus to minus 12 volts. 


STEREO SWITCH 


Diodes CR207 - CR214 perform the actual stereo 
switching. When output 1 of the 38KHz multivibra- 
tor is positive, and output 2 is negative, diodes CR 
107 - CR210 (left channel switch) are forward biased, 
and couple the left signal to the FM MODULATION 
switch. When output 1 is negative, and output 2 is 
positive, diodes CR211 - CR214 (right channel switch) 
(SW202) and the RIGHT 400Hz switch (SW203) 
select the left and right channel signals. 


When both the LEFT and RIGHT 400Hz switches 
are on, as shown on the main schematic, the 400Hz 
sine wave coupled through C220 is connected to both 
the left and right channel switching diodes. If one 
channel is off, the on channel receives the 400Hz sine 
wave from C220. The off channel receives a small 
amplitude 400Hz sine wave that is 180 degrees out of 
phase with the 400Hz sine wave to the on channel. 
This out of phase signal compensates for any 400Hz 
that may be coupled to the off channel from the on 


49 


TO 400Hz 


SINE WAVE 


50 


TOMPX CR205 
FILTER 


Fig. 66 


Fig.65 Stereo Switch 


19KHz Multivibration and Filter 


channel. R250 is a calibration adjustment that con- 
trols the amplitude of the out of phase 400Hz, and is 
adjusted to exactly cancel any of the in phase 400Hz 
that may appear in the off channel. When both the 
LEFT and RIGHT 400Hz switches are off, the inputs 
of both diode switches are grounded resulting in zero 
400Hz on the output of the switches. 


19KHz MULTIVIBRATOR AND FILTER 


TR207, TR208 and their associated circuitry form a 
bistable multi-vibrator that divides the 38KHz input 
from the 38KHz multivibrator by 2 resulting in a 19 
KHz output. TR209 and TR210 provide active filter- 
ing for the 19KHz square wave from the multi-vibrator 
producing a 19KHz sine wave that is phase locked to 


_ the 38KHz multi-vibrator. The PILOT 19KHz switch 


(SW201) selects the level of 19KHz sine wave. In the 
“0” position the 19KHz sine wave is connected to 
ground. In the 5% position, R238 (33K) is shorted 
and R234 (62K) is in series with the 19KHz. In the 
10% position, R234 is shorted, and R233 is in series 
with the 19KHz. 


MPX OUTPUT FILTER 


TR212 - 216 form a very linear low pass filter with a 
cutout frequency of approximately 60KHz. This 
allows the filter to pass the fundamental of the com- 
posite stereo signal, but block the switching tran- 
sients of the 38KHz switching signal. 


The composite stereo signal at the input of the filter 
is amplified and inverted by TR212. The signal at 
the collector of TR212 is also present at the base of 
emitter follower TR213, which couples its base signal 
unchanged to its emitter. R254 provides negative 
feedback and DC bias to the input of TR212. This 
negative feedback fixes the input impedance of TR 
212 at 10K. 


The two active filters are basically the same, with the 
only difference being that the second uses two tran- 
sistors connected as a Darlington amplifier to achieve 
the required current gain to drive the output. The 
cutoff frequency is determined by the values of the 
two resistors in series with the base, and the value 
of the capacitor from base to ground and from the 
emitter to the junction of the resistors in series with 
the base. The sharpness of the filter is determined by 
the ratio of the values of the two resistors. An under- 
standing of how the resistor and capacitor values 
effect the filter characteristics can be obtained by 
comparing the filter on the 400Hz audio PC board 
with the MPX filter. The 400Hz filter operates at a 
much lower frequency, therefore the resistor and 
capacitor values are larger. The 400Hz filter is also 
designed for a sharp frequency cutoff with equal 


FROM 
MODULATOR 
OUTPUT 


values_of resistors. The MPX filter with approxi- 
mately a 4 to one ratio of resistor values is designed 
for a much smoother frequency cutoff. This smoother 
cutoff is necessary to prevent any phase shift that 
would degrade the separation of the MPX signal. 


SPEAKER LOAD AND OUTPUT METERS 


The circuitry for the left and right channel is identi- 
cal, so for simplicity sake we will only discuss the 


FROM 
AMPLIFIER OUTPUT 


LEFT CHANNEL 


Fig.68 Speaker Lodd and Output Meters 
operation of the left channel. SW3A selects the 
load resistor connected across the input leads. For 
the four ohm position of the SPEAKER LOAD 
switch, two 8 ohm resistors are paralled, for the 8 
ohm position an additional 4 ohm resistor is switched 
in series, for the 16 ohm position, an additional 8 
ohm resistor is switched in series. In the SPEAKERS 
position there is no load other than the meter circuit. 


In the 10W and 100W positions of the POWER 
RANGE switch SW4A switches the input to the wiper 
of SW3B. SW3B is ganged to SW3A, and selects the 
correct primary tap on the meter transformer T2 


Fig.67 MPX Output Filter 


TO RF MODULATORS 
R262 AND OUTPUT BUFFERS 
OK 


to maintain correct wattage calibration for the speaker 
load selected. In the SPEAKERS position, the 8 
ohm tap is selected. When the POWER RANGE 
switch is in the SEPARATION TEST position, SW4A 
bypasses SW3B, and connects the input directly to 
the 4 ohm tap of T2. This provides maximum meter 
sensitivity, and allows the separation scale to be used 
for even low power receivers. The meter circuit, 
with a sensitivity of 2.1V RMS full scale is switched 
to the taps of T2 by SW6B. In the SEPARATION 
TEST position, the full secondary voltage is selected, 
providing maximum sensitivity. In the 1OW and 100W 
position, lower secondary voltages are selected, pro- 
viding the necessary range switching. 


POWER SUPPLY 


The reference for the plus 12 volt output is zener 
diode CR105. TR103, the error amplifier for the 
positive supply, senses the voltage at the junction of 
R110 and R111. If this voltage increases, the current 
through TR103 increases, making its collector more 
negative. This negative change is coupled to the base 
of pass transistor TR101, reducing its forward bias, 
increasing its resistance, and bringing the output vol- 
tage back down to 12 volts. If the sense voltage 
decreases, the current through TR103 decreases, and 
its collector becomes more positive. This positive 
change is coupled to the base of TR101, increasing 
its forward bias, decreasing its resistance, and bring- 
ing the output voltage back up to 12 volts. TR102 
provides current limiting by sensing the output current 
through R107. When the current through R107 
reaches 125mA, the voltage drop across R107 is .6 
volts. This voltage turns on TR102, removing the 
forward bias from TR101. 


TR105, the error amplifier for the negative supply, 
senses the voltage at the junction of R113 and R114. 
The voltage at this point will reflect any change in 


51 


either the positive or negative supply. If the negative 
output decreases, or if the positive increases, forward 
bias on TR105 decreases, causing its collector voltage 
to change in a negative direction. This negative 
change is coupled to the base of pass transistor TR104 
increasing its forward bias, decreasing its resistance, 
and maintaining the negative supply voltage equal 
and opposite the positive supply. If the negative out- 
put increases, or the positive decreases, forward bias 
on TR105 will increase, causing its collector voltage 
to change in a positive direction. This positive charge 
is coupled to the base of the pass transistor, decreasing 
its forward bias, increasing its resistance, and again 
maintaining the negative supply voltage equal and 
opposite the positive supply. 


SWEEP OUTPUTS 
TO RF SECTION 


Outputs 4 and 5 of the power supply provide the 
60Hz sine waves for the 10.7MHz SWEEP and MARK- 
ERS function. Output 5 is the blanking output that 
turns on the sweep when it is negative. Output 4 
supplies the voltage that is applied to the varicap 
diode to produce the sweep. The phase of output 4 
leads output 5 by 90 degrees, so that when the sweep 
is on (output 5 negative), output 4 is changing from 
maximum negative to maximum positive. R103 isa 
calibration adjustment adjusted for exactly 90 degrees 
between output 4 and 5. 


Fig.69 Power Supply 


52 


NO 


CONCLUSION: 

Check and replace as necessary 
line cord, or fuse. If new fuse 
opens, disconnect power trans- 
former from power supply board. 
If fuse still open, replace T1. If 
fuse remains good, check power 
supply board, especially CR101 - 
CR104. 


NO 


CONCLUSION: 

Remove power supply output plug 
from side of shielded assembly; if 
power supply voltages return to 
normal, a short exists in the po- 
wer supply distribution system. If 
still incorrect troubleshoot power 
supply, starting at output of 
rectifiers. 


NO 


Are output signals present at gate of 
TR316 (lead of large .47 capacitor)? 
Check all output functions. Only 
the FM RF is not connected through 
this point. Scope probe will load 
some outputs, so if any are present 
conclusion is yes. 


TROUBLE CHARTS 


SG165 COMPLETELY DEAD 


Check matching pad, and output cable. Check inter- 
nal molex connectors for proper installation. Turn 
unit on. Does pilot light light? 


YES 


Check all outputs. If all are dead, 
is plus 12 volts present at positive 

end of C105, and negative 12 volts 
at negative end of C106? 


YES 


Disconnect main RF board output 
phono plug from the PC board 

(near the rear of RF tuning control). 
Are proper signals present at PC 
board output? 


YES 


CONCLUSION: 
Check connecting cables and 
attenuator for shorts or opens. 


(Cont. on next page) 


53 


NO YES 


CONCLUSION: Are signals present on output 
Make DC voltage checks on main source of TR316? 

RF board. Note that some stages 

receiver power only when output 

selector is turned to that function 


NO YES 


CONCLUSION: CONCLUSION: 
Problem is in TR316 or associated Check all connections in output 


components. attenuator and wiring from main 
RF P.C, Board. 


ES ae EL a NE SE a tS 2 het EE eg Se 
STEREO MPX MODULATION MISSING OR INCORRECT 


Tum output selector to MPX SIGNAL and connect 
scope to ALL SIGNALS OUTPUT, MICROVOLT 
OUTPUT CONTROLS to maximum. Switch LEFT 
400Hz ON, RIGHT 400Hz OFF, PILOT 19KHz to 
10%. Is 2.8V p-p wave form below present at output. 
Pay particular attention to 19KHz riding on outside 
of 400Hz envelope. NOTE: If 19KHz is missing, 
check first at collector of TR208. If multivibrator 
is not running suspect TR207 and TR208. 


NO YES 


Is wave form correct at pin 
1 (MPX input) or main RF 
board? ll, 


CONCLUSION: 
‘| Problem is on main RF board, 
iui uyenryninyy check for waveform above on 
TET TRU THT TTT varicap diodes, with output 
selector turned to that output. 
Also check DC voltages and 
diodes themselves. 


f' 
HY 


ly NW 
WY 


(Cont. on next page) 


54 


NO 


Is signal present at output 
pin 5 of MPX board? 


NO 


Is signal present at base of 
TR212? 


NO 
Is 400Hz sine wave present 


at junction of CR207 and 
209? 


NO 
CONCLUSION: 


Use scope to locate missing 
400Hz? 


NO 


Is 76KHz negative pulse present 
at junction of CR201 and 202? 


NO 


CONCLUSION: 
Check and replace as necessary 
TR201 or TR202 


YES 


CONCLUSION: 
Check wiring and connections 
between MPX input and pin 14 


YES 


CONCLUSION: 

Check wiring and connections 
between MPX and main RF 
board 


YES 


CONCLUSION: 
Use scope to troubleshoot 60KHz 
filter 


YES 


Is 38KHz square wave (23v p-p) 
present at outputs 1 and 2 of 
38KHz multivibrator? 


CONCLUSION : 
Check and replace as necessary 
CR207 - CR214 


YES 


CONCLUSION: 

Defect in 38KHz multivibrator. 
Check and replace as necessary 
TR203 - 206 or CR201 and 
202. 


55 


TROUBLE 
All outputs clipped or distorted 


Bad ringing or slow rise to 400Hz 
square wave 


10.7MHz SWEEP & MARKERS, 
10.7MHz IF, AM RF, 455KHz 
IF, 262KHz IF outputs missing 
or distorted. 


No markers at to scope jack 
in 10.7 sweep output. 


One output only missing 


Raa 4 
R4 b 
R R IR 
43] 46 45 |44 Ad “ue 
e, aes? 
EEG ey ae 2 (Re ea 
© cre cril O ae) 
Or a) 
CRB cRi4 oe fo 
O é ie | 
J2 76KH 
CRIO ae \GerstaL 
es 
© J5 J7 
3 O 
lf TR 


C}+-6V R63 


cra IZ pg = 
a al na 


R26) —=R27 (8) REI ; ze) 
e( |. Jef \a/ b NG 
Die y Oe) RCPS 

Sie) , | —— +4 
é os Wad xX %® xX = R86 C26 C23. 22\ ln 
ee (TE x x & x ~~" 
<< 5 ee R39 3G Ni) He 
R2 = x x C20, + bh R5} 
ap R227 a Ray NIB XX XN LAD 
Cs WTR ames jO & R48 
CPx TR — Ov4 
CRS Zoe Vel Ce) SENCORE 
ho aT 1 Raz Re ay eS 
2 a Gis Rp ( I 
tre R32 31 \ AIS 


Fig. 70A MPX Board, Component Side 


56 


PROCEDURE AND PROBABLE CURE 


Follow trouble tree for no outputs. Likely 
cause: shorted TR318 - TR321 


Check for proper square wave at output of 
IC301. Likely cause, defective IC301 (748) 


Defect in either main oscillator, or isolation 
buffer. If outputs are present at source of 
TR308, suspect TR309 - TR3811. If not, sus- 
pect TR301 - TR303, and TR308. Make DC 
voltage measurements, and check transistors 
with an in circuit tester. 


Check for 100KHz at source of TR305, if not 
there, suspect TR805 or L305. If 100KHz is 
present, use scope to troubleshoot birdy amp, 
also suspect TR1. 


Check oscillator transistor(s), and coil. For 
10.7MHz SWEEP, also suspect TR1. 


ar | ~ 
B 3 } 
sor ps a 
ne ae t ; = © 
he ” 4 x FA neh x Re AL We if. 
S ; * /@#G) 
ote x oe 63 Jere(4)e 
46% e »»v):% @ pe 
O/ 55 Se $3CS\\eits @ | | 
x > 4 x Ps " DLN h-SEe 
di = 
pe © XO 83 x } *% rez ay 2 
‘ JS Ge r } 
PERS $ 8 
Bross st : is #6) | || 
——< ANKE ae yh . a 
] | SEN > ie. HH 
oe AG) Se 
‘ ee a — i 
tear hse bee | ||) sett 
= if x Sag at a8 
” FL 3 1 Sup) We 6 
6) eee dle AND 
eg = o..% 5) Rl | Hag (9) pnd 
s] £ x x Mus $ x x x Band Ws 
ie) a x KX S/ ends 3 
O65 ee AVN a 3 Oo 
ay 3 = ae at 
$ | Rigs 


Fig. 70B Foil Side 


Sil 


ovY 
_ SENCORE 
G2 L301 
Rol 
b 
= CR) 3 
a (BG 
= Xe) RIAA I 
i—Cc28 
al 


#43A48D 


xV ao) 
EXTRA Si Pe e 
CRYSTAL | 
SOCKET ae ; 
es > 
: 3] C30 Sik 7 2 is 
= 


RBLY G BY: 


3 = Ser RBZ RS ( 

Si , oy: R2 == 33 x a 

Rog SS [aes rok 
: oe ss P 4BR 

Os ee R30 > > 1) a 


C22 


Le 


ie 43A48D 


Fig. 71B Foil Side 


57 


=| 
= VW 
> 
>—jr\—2 div ake 
eS 43859 GZ) 
ES Seco coe ee 


Fig. 72A Audio.Osc. Board, Component Side Fig. 72B Foil Side 


+ 
C4 @ aR 
(6): eo @ # PL 
CRS 1) +3 = He 
Bigs 
. a) \. & 
of low 4) 2 
SENCORE | 2 nis i “6 , 
z o's 


* 43047 


Fig. 73A Power Supply Board, Component Side Fig. 73B Foil Side 


58 


®@ 


©©@©QHH © O@ 
LL | /f @ 


Ci) @) @) @) @) @® 


Fig. 74 Feedthrough Test Points 
(Main RF numbers) 


13 10 7:12 «19:15 
rR BLyosBY 


6 BR/W 
4R/W 
5B 


Fig. 75 Main RF Board Connections 


59 


SERVICE AND WARRANTY 


You have just purchased the only AM-FM Stereo Analyzer on the market today. The Sencore SG165 has been in- 
spected and tested twice at the factory and has passed a rugged use test by our Quality Assurance Department to 
insure the best quality instrument to you. If something should happen, the SG165 is covered by a standard 90 day 
warranty as explained on the warranty policy enclosed with your instrument. 


Sencore has six regional offices to serve you. Instruments to be serviced should be retumed to the nearest regio- 
nal office by UPS if possible. Parcel post should only be used as a last resort. Instruments should be packed with 
the original packing materials or equivalent, and double boxed to insure safe arrival at the regional office. The 
blue and white display carton IS NOT an acceptable shipping container. When returning an instrument for service, 
be sure to state the nature of the problem to insure faster service. 


If you wish to repair your own SG165 AM-FM Stereo Analyzer, we have included a schematic, trouble chart, and 
parts list. Any of these parts may be ordered directly from the regional office nearest you. 


We reserve the right to examine defective components before an in warranty replacement is issued. 


SENCORE REGIONAL OFFICES: 


East Central Sales & Service Central West Sales & Service 
4105 Duke Street 3200 Sencore Drive 

Alexandria, Va. 22304 Sioux Falls, South Dakota 57107 
703 751-3556 605 339-0100 

Western Coast Sales & Service Northeastern Sales & Service 

833 Mahler Road 1593H Central Avenue 
Burlingame, California 94010 Albany, New York 12205 

415 697-5854 518 869-0996 


Central Sales & Service 


Southeastern Sales & Service _ 2711 B Curtis St. 

2459 Roosevelt Hway Suite B-9 Ellsworth Industrial Park 

College Park, Ga. 30337 Downers Grove, Illinois 60515 

404 768-0606 312 852-6800 

Form 845 Printed in U.S.A. 


60 


N 


THE 


at less cost than foreign imports! 


oe PEO, 


ee SENCORE 


3200 SENCORE DRIVE, SIOUX FALLS, SOUTH DAKOTA 57107 


SCHEMATIC 
AND PARTS LIST 


$G165 
AM-FM 
STEREO ANALYZER 


<P PEO, 
RY <ée 
, 
2g 
3200 SENCORE DRIVE, SIOUX FALLS, SOUTH DAKOTA 57107 


REFERENCE 


§6165 PARTS LIST 


DESCRIPTION 


CHASSIS MOUNTED COMPONENTS 


C4 
CR1 
CR2 
M1 
M2 
R10 
R11, 12,14 
R13 
R15 
R16 
R17 
R19 
swWwl 
Sw2 
SW3 
Ssw4 
T1 
T2,3 
TR1 


Capacitor, variable, Rkr 
Diode, 1N4148 

Diode, 1N34A 

Meter, LEFT OUTPUT 
Meter, RIGHT OUTPUT 
Control, 75 ohm, L-pad 
Resistor, 8 ohm, 5%, 22W 
Resistor, 4 ohm, 5%, 22W 
Resistor, 16 ohm, 5%, 22W 
Resistor, 36K, 1%, 4%W 
Control, 200K, Mrk Ht. 
Control, 20K, 10%, Rkr 
Switch, slide, DPDT 
Switch, rotary, 4 section 
Switch, speaker load 
Switch, power range 
Transformer, power 
Transformer, 400Hz Audio 
Transistor, SE3002 


POWER SUPPLY BOARD COMPONENTS 


C101, 102 
C103, 108 
C104, 107 
C105, 106 
CR101, 102, 
103, 104 
CR105 
R103 

R113 
TR101 
TR102, 103 
TR104 
TR105, 106 


MPX BOARD COMPONENTS 


C201 
C202 
C206 
C218 
C225, 226, 
227, 228 


CR201, 202 


CR203-206 
CR207-214 


Power supply board assembly 


Capacitor, .22uF, 100V 
Capacitor, 1000uF, 25V 
Capacitor, 2uF, 15V 
Capacitor, 250uF, 15V 


Rectifier, 1A, 800 PIV 


Diode, 6.2V Zener, 1N1 766A 


Control, 25K, Vert, PC Mt. 
Control, 5K, Vert, PC Mt. 
Transistor, MJE180 
Transistor, 2N5172 
Transistor, MJE170 
Transistor, 2N4248 


Multiplex board assembly 


Capacitor, .001luf, 5%, 160V 
Capacitor, 560pF, 5%, 125V 
Capacitor, .luF, 10%, 100V 


Capacitor, .0luF, 5%, 33V 


Capacitor, 150pF, 5% 125V 


Diode, 1N34A 

Diode, 1N4148 

Diode, 1N4148, (2 matched 
quads) price for 4 diodes 


PART NO. 


24B285 
50C5-2 
50C3-1 
23B45 
23B46 
15C11-1 
14A72-2 
14A72-1 
14A72-3 
14C29-3604 
15C1-3 
15C3-26 
25G3 
25A168 
25A174 
25A181 
28B50 
28B53 
19A7-1 


143A47 
24G168 
24G272 
24G133 
24G111 


16G5 
50C2-1 
15C7-12 
15C7-14 
19A29 
19A28 
19A30 
19A14-1 


143A46-A 
24G188 
24G257 
24G104 
24G183 


24G262 
50C3-1 
50C5-2 


50C5-2 


PRICE 


8.75 
29 
.25 

15.75 
15.75 

7.25 
25 
.25 
.25 
15 

1.00 

1.25 
.50 

4.75 

2.25 

2.25 

5.75 

5.75 
.50 


R231 
R235, 239, 243, 
244, 245, 246, 
248, 254 

R238, 242 
R250 

R257, 260 
R258, 261 
Sw201 

SWw202, 203 
Sw204 

SW205 

TR201, 202, 
205, 206, 209, 
210, 212, 213, 
214, 215, 216 
TR203, 204, 211 
TR207, 208 
Y201 


MAIN RF BOARD AND AUDIO OSC. BOARD COMPONENTS 


C301 
C305 & 341 
C306, 307 
C308, 337 
C314 

C313 

C322 

C324 

C328, 353, 354 
C329 

C331, 348, 351 
C333 

C334 

C342, 357 
C345 

C349 

C352 

CR301, 307 
CR302, 304, 
305, 309, 310, 
311 

CR303 

1C301 

10302 

L301 

L302, 303 
L304 

L306 

L305, 307 
L308 

R306, 360, 389 
392 

R375 

R387 

R391 

SWw301 


Resistor, 3.2K, 2% ‘“2W 


Resistor, 10K, 1%, “%W 
Resistor, 29.4K, 1%, “%W 
Control, 2K, Vert., PC mt. 
Resistor, 4.7K, 1%, %zW 
Resistor, 17.5K, 1%, 42W 
Switch, rocker, 2P3P 
Switch, rocker, DPDT 
Switch, slide, 2PDT 
Switch, slide, 4PDT 


Transistor, 2N5172 
Transistor, 2N4248 
Transistor, 2N4274 
Crystal, 76KHz 


Audio Osc. Board Assembly 
RF Board Assembly 
Capacitor, 100pF, 5% 
Capacitor, variable, RF TUN 
Capacitor, 390pF, 5%, 125V 
Capacitor, 100pF, 5%, NPO 


Capacitor, 2100pF, 5%, 125V 


Capacitor, .0062uF, 5%, 33V 
Capacitor, .0056uF, 5%, 33V 
Capacitor, 150pF, 5%, 125V 
Capacitor, .0luF, 5%, 33V 
Capacitor, .005uF, 5%, 33V 
Capacitor, 6.8pF, 10% NPO 
Capacitor, 5pF, 5%, NPO 
Capacitor, 20pF, 5%, NPO 
Capacitor, 1.5pF, 20% 
Capacitor, .47uF, 200V 
Capacitor, 2000uF, 25V 
Capacitor, .047uF, 5%, 33V 
Diode, varicap, BA141 


Diode, 1N4148 

Diode, 1IN34A 

Linear IC, Na. 748 

Linear IC, No. 741 

Coil, 10.7MHz, Adj 

Coil, AM RF, Adj 

Coil, 455KHz, 262KHz, Adj 
Coil, 5uH 

Coil, 100KHz, 67KHz, Adj 
Coil, FM RF, Adj 


Control, 50K, Vert, PC Mt. 
Control, 25K, Vert, PC Mt. 
Control, 20K, Mod Tracking 
Control, 100K, Vert, PC Mt. 
Switch, Output selector 


14C30-3203 


14C29-1004 
14029-2944 
15C7-10 
14C29-4703 
14C29-1754 
25G170 
25G169 
25B171 
25B172 


19A28 
19A14-1 
19A18 
47G4-1 


43A52-A 
143A48-A 
24G283 
24B264 
24G105 
24G70 
24G174 
24G261 
24G179 
24G262 
24G183 
24G259 
24G138 
24G153 
24G77 
24G132 
24G146 
24G240 
24G237 
50C11-1 


50C5-2 
50C3-1 
69A2 
69A1 
46A53 
46A54 
46A55 
46G6 
46G11 
56A56 


15C7-11 
15C7-12 
15C3-25 
15C7-13 
25C173 


TR301, 302, 303 


314, 315 Transistor, SE3002 19A7-1 .50 
TR304, 306, 307 
320, 321, 323, 
324 Transistor, 2N5172 19A28 .50 
TR305, 308, 
312, 313. 316 FET, MPF102 19A19 15 
TR310, 318, 322 Transistor, 2N5227 19A16-1 .50 
Y301 Crystal, 10.7MHz 47A18 4,00 
MISCELLANEOUS 
Front panel escutcheon 8B68 .50 
RF TUNING dial 8A69 1.00 
Dial marker, AM 8A70 .50 
Dial marker, FM 8A71 .50 
Indicator Lamp and Holder 20A7 50 


Knob, speaker load, power 
range, microvolt output 


rocker 21A37 1.00 
4:1 drive, RF TUNING 21A56 2.50 
Knob, Output selector 21G52 2.25 
Knob, RF TUNING 21G53 2.25 
Line cord 27G12 1.25 
75/300 ohm matching pad 39G43 15.50 
and cable 

Scope vertical lead 39G44 _ 2.00 
Detector probe 39G45 4.00 
Auto radio dummy antenna 39G53 2.00 
Fuse holder 64G28 1.00 
Case wrap assembly 110C275 22.75 


Prices in effect at date of printing and are subject to change without notice. 

When ordering parts, please specify model number, part number and description. Service and parts invoices 
are C.0.D. Please include remittance (check or money order) with your order to save C.O.D. charges. 
Minimum billing $3.00. 


FORM 846 Printed in U.S. A. 


ENJ OY YOUR BOOKS 7 


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