B Braun Infusomat fm Service Manual

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Infusomat® fm 


Service Manual 



B | BRAUN 

SHARING EXPERTISE 










































0 


This Service Manual is valid for 


This Service Manual is available under 
the following part number: 

Languages of this Manual 

The complete Service Manual contains 
the following pages: 


Voltages 200 V to 240 V: Ord. No. 

Infusomat® fm, German. 871 9420 

Infusomat® fm, French. 871 9527 

Infusomat® fm, Dutch. 871 9535 

Infusomat® fm, Italian. 871 9560 

Infusomat® fm, Danish. 871 9438 

Infusomat® fm, Norwegian. 871 9497 

Infusomat® fm, Swedish. 871 9500 

Infusomat® fm, Finnish. 871 9519 

Infusomat® fm, Spanish. 871 9457 

Infusomat® fm, Portuguese. 871 9462 

Infusomat® fm, English (BSI). 871 9446 

Infusomat® fm, English. 871 9543 

Infusomat® fm, Turkish. 871 9578 

Infusomat® fm, Czech. 871 9586 

Infusomat® fm, Polish. 871 9594 

Voltages 100 V to 120 V: 

Infusomat® fm, English (BSI). 871 9411 

Infusomat® fm, Dutch. 871 9470 

Infusomat® fm, Spanish. 871 9489 

Infusomat® fm, Castellano. 871 9551 

Designation Part No. 

Service Manual Infusomat® fm, English . 8713 9122 

Designation Part No. 

Service Manual Infusomat® fm, German. 8713 9121 


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Infusomat® fm 2.2 gb 


























Table of Contents 


0 


Important Preliminary Remarks 


Contact Persons 


System Overview 


Software 


Service Program 


Unit Elements 


Service Work 

Page 

0 - 5 

Technical Safety Checks 

Page 

0 - 5 

Current Versions 

Page 

0 - 5 

Revision Service 

Page 

0 - 5 

Quality Management 

Page 

0 - 6 

Checks and Repair 

Page 

0 - 6 

Notes on ESD 

Page 

0 - 6 

Spare Parts and Test Equipment 

Page 

0 - 7 

Setting Off 

Page 

0 - 7 

List of Abbreviations 

Page 

0 - 8 

Technical Training 

Page 

0 - 9 

Entry for Technical Training 

Page 

0 - 9 

Ordering of Spare Parts and Test Equipment 

Page 

0 - 9 

Service Hotline 

Page 

0 - 9 

Return of Spare Parts and Test Equipment 
Safety Officer 

Page 

0-9 

(§ 30 MPG) 

Page 

0 - 9 

Translation 

Page 

0 - 9 

Physical Construction 

Page 

1 - 1 

Operation Flow Chart 

Page 

1 - 2 

Function 

Page 

1 - 3 

Voltage Supply 

Page 

1 - 4 

Signal table 

Page 

1 - 5 

Mains Operation 

Page 

1 - 7 

Battery Operation 

Page 

1 - 7 

Alarm Circuit 

Page 

1 - 7 

Pump Unit 

Page 

1 - 8 

Computer Interface 

Page 

1 - 9 

Braun fluid manager system (fm system) 

Page 

1 - 10 

Internal Assignment 

Page 

1 - 10 

Accessories 

Page 

1 - 11 

Software Update 

Page 

2 - 1 

Approved Software Versions 

Page 

2 - 1 

Error Messages and Alarms 

Page 

2 - 3 

Software Default Values 

Page 

2 - 9 

Structure of the Service Program 

Additional Functions with 

Page 

3 - 1 

Plugged in Service Connector 

Page 

3 - 2 

Start / Quit the Service Program 

Page 

3 - 3 

Unit Data 

Page 

3 - 4 

History Data 

Page 

3 - 5 

Alignment 

Page 

3 - 6 

Unit Modifications 

Page 

3 - 7 

Calibration 

Page 

3 - 10 

Mains Fuses 

Page 

4 - 1 

Battery 

Page 

4 - 1 

Door Lock 

Page 

4 - 2 

Pump Cover 

Page 

4-3 

Housing 

Page 

4 - 4 


Infusomat® fm 2.2 gb 


0-3 




0 


Table of Contents 


Checks after Repair 
Maintenance 

Technical Safety Check TSC 
Procedural Instructions for Inspection 

Test Equipment and Special Tools 
Spare Parts List 


Appendix 


Handle 

Page 

4 - 5 

Microprocessor Board 

Page 

4 - 6 

Analog Board 

Page 

4 - 8 

Rear Panel 

Page 

4 - 9 

Drop Sensor Socket 

Page 

4 - 10 

Rear Panel Board 

Page 

4 - 11 

fm Recessed Plug 

Page 

4 - 12 

Potential Equalization Bolt 

Page 

4 - 12 

Recessed Mains Plug 

Page 

4 - 13 

Mains Transformer 

Page 

4 - 13 

Reed Sensor Set 

Page 

4 - 14 

Front Frame 

Page 

4 - 15 

Pump Unit 

Page 

4 - 16 

Pressure Sensor 

Page 

4 - 18 

Air Inline Sensor 

Page 

4 - 20 

Alarm Buzzer 

Page 

4 - 21 

Air Insulation Board 

Page 

4 - 21 

Frame with Seal Plate 

Page 

4 - 22 

Door Frame 

Page 

4 - 23 

Membrane Keyboard with Support Plate 

Page 

4 - 24 

Display Board 

Page 

4 - 25 

LCD Module 

Page 

4 - 25 


Page 

5 - 1 


Page 

6 - 1 


Page 

7 - 1 

1. Visual Inspection 

Page 

8 - 1 

2. Electrical Safety 

Page 

8 - 1 

4. Functional Inspection 

Page 

8 - 2 

Test Equipment and Special Tools 

Page 

9 - 1 

Unit Elements 

Page 

10 - 1 

Software Update 

Page 

10 - 2 

Colours 

Page 

10 - 2 

Miscellaneous 

Page 

10 - 2 

Accessories 

Page 

10 - 4 

Revision Service Documentation 

Page 

A - 1 

Current Information 

Page 

A - 1 


0 - 4 


Infusomat® fm 2.2 gb 





Important Preliminary Remarks 


0 


Service Work The present manual is for your information only. The possession of 

this manual does not authorize the performance of service work. 
Service tasks may only be executed by persons, who 

have received appropriate training on the system from 
B. Braun 

are included in the revision service 

possess the necessary test equipment and mechanical aids, 
and 

fulfill the personal requirements (training and knowledge). 

Technical Safety Checks The user is obliged to perform or to have performed the Technical 

Safety Checks on those medial products for which these checks 
have been prescribed by the manufacturer and to carry them out 
according to the indications of the manufacturer as well as the 
generally approved technical standards while adhering to the pe¬ 
riods stated (§ 6 MP BetreibV). 

B. Braun also recommends training on the Technical Safety 
Checks, or to perform at least the steps indicated in the current 
version of the manual, as: 

the TSC requires that the instructions in the manuals are ob¬ 
served 

the manuals are a reference for measurements 
depending on the unit type, the Service Program must be 
called which may lead to a dangerous unit condition in case 
of inappropriate operation. Furthermore, a special service 
connector may be necessary. 

Current Versions This manual version corresponds to the state when the manual 

was written. B Braun reserves the right to make technical modifi¬ 
cations. The state of the revision is indicated by the index number 
in the footer of every page. 

Revision Service The possession of this manual does not automatically mean inclu¬ 

sion in the revision service. You will be included in the revision 
service after: 

technical training by B. Braun Melsungen or 
a written order placed with the sales department of B. Braun 
(fee required). 

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the 

device can only be held responsible for safety, reliability and per¬ 
formance if 

mounting, enhancements, new settings, changes or repairs 
are carried out by duly authorized persons, 


Infusomat® fm 2.2 gb 


0- 5 





0 


Important Preliminary Remarks 


Quality Management 


Checks and Repair 


Notes on ESD 



the electrical installation in the corresponding room meets 
the requirements of the VDE 0107, VDE 0100 part 710 or 
IEC 60364-7-710 and the national standards, 
the device is used in accordance with the instructions for use 
and the Service Manual, 

the Technical Safety Checks are performed at regular inter¬ 
vals, 

a current manual which corresponds to the revision state is 
used when carrying out maintenance, repair and service, 
the service technician takes part in the revision service, 
the technician has participated in a technical training course 
for the specific B. Braun unit. 

B. Braun is certified in accordance with DIN EN ISO 9001 and 
ISO 13485. This certification also includes maintenance and serv¬ 
ice. 

The unit has the CE label. The CE label confirms that the device 
corresponds to the "Directive of the Council for Medical Products 
93/42/EC" of June 14, 1993. 

Training may only be performed by B. Braun. The possession of the 
manual does not authorize the performance of repairs. The in¬ 
structions on electrostatic sensitive components (ESD standards) 
must be observed. 

After repair a device check or diagnosis is to be carried out. 

Semiconductors can be destroyed by electrostatic discharge. Es¬ 
pecially MOS components can be damaged by interference from 
electrostatic fields, even without discharge via contact. This type 
of damage is not immediately recognizable. Unit malfunctions 
can even occur after a longer period of operation. 

Each workstation must be equipped according to the recommen¬ 
dations with the necessary static protective measures, if ESD 
components or boards are handled. 

Each workstation must be equipped with a conductive table sur¬ 
face. The conductive surface, the soldering iron or the soldering 
stations must be grounded via protective resistors. 

Chairs must be of antistatic design. The floor or floor mats should 
be of electrically conductive material. 

Personnel must wear conductive wristbands which are connected 
to a central ground potential via protective resistors, e.g. the 
ground contact of a wall outlet. Furthermore it is recommended 
that personnel wear cotton clothing and electrically conductive 
shoes to prevent electrostatic charge. 


o- 6 


Infusomat® fm 2.2 gb 






Important Preliminary Remarks 


0 


Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not 

tamper with assembly groups which can only be exchanged com¬ 
pletely. The spare parts required are listed in Section 9. 

Service personnel are responsible for the calibration of their test 
equipment. Original test equipment can be calibrated at the 
works of B. Braun. Further information is available upon request. 

Setting Off Additional notes and warnings are set off as follows: 

Note 

Is used for additional or special notes concerning information and 
working steps. 


CAUTION 

Is used for working steps which may result in damage to the unit, 
system or to a connected device. 


WARNING 

IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL 
INJURY. 


References to chapters are shown as follows 

(see ‘‘Setting Off" pg. 0 - 8) 

References to figures and tables are shown as follows 

Fig.: 2-3 orTable 2 - 1 

References to item numbers in figures are shown as follows 

(Fig : 1 - 1 / Item 1) 

In this case "Fig.: 1 - 1" is the figure number and "Item 1" the item 
number within the figure. 

When the Service Manual is stored as pdf-file, these references 
are displayed green. Click with the mouse button on a reference 
to jump to the corresponding source. 

Menu commands are described as: 

Menu File. 


Infusomat® fm 2.2 gb 


0- 7 










0 


Important Preliminary Remarks 


List of Abbreviations Abbreviations which are not generally known, but are used in this 

manual, are listed below. 


cc 

Computer Controlled 

CLR 

Clear 

Dig 

Digit 

ESD 

Electrostatic Discharge 

UA 

Unit Alarm 

FuP 

Function Microprocessor 

KuP 

Control Microprocessor 

LCD 

Liquid Crystal Display 

OIL 

Original Infusomat Line 

PCA 

Patient Controlled Analgesia 

TSC 

Technical Safety 


Check 

TEMP 

Temperature 


o- 8 


Infusomat® fm 2.2 gb 





Contact Persons 


Technical Training Via local representative. 

Entry for Technical Training Application for a technical training course must be made via the 

responsible representative. 


Ordering of Spare Parts and Test Equipment 


Service Hotline 


Return of Spare Parts and Test Equipment 


Safety Officer 
(§ 30 MPG) 

Translation 


Please contact your local B. Braun subsidary. 

International Technicians (Intercompany) 

Nadja Machal 

Fax: +49 5661 / 75 -47 89 

e-mail: [email protected] 

Karl Tippel, Tanja Kordel 

Phone: +49 5661 / 71 - 35 25 

Fax: +49 5661 / 71 - 35 26 

e-mail: [email protected] 

e-mail: [email protected] 

B. Braun Melsungen AG 
Schwarzenberger Weg 73-79 
Wareneingang Werk C 
34 212 Melsungen 
Germany 

Dr. Ludwig Schutz 

e-mail: [email protected] 
PAS GmbH, Bruckner GmbH, Germany 


Infusomat® fm 2.2 gb 


0- 9 




Contact Persons 


0 


For your notes: 


o - 10 


Infusomat® fm 2.2 gb 





System Overview 


1 


Physical Construction The Infusomat fm is a compact volumetric peristaltic infusion 

pump. 

Standard delivery rate range 1 to 999 ml/h 
The unit is operated via a membrane keyboard. It is equipped with 
an LED display (light emitting diode display) for delivery rate dis¬ 
play and an LCD display (liquid crystal display) for the operating 
support of the user. Four control LEDs display alarms, battery- and 
mains operation and the running of the infusion pump. 



Infusomat® fm 2.2 gb 


1 - 1 





























System Overview 



Switch on 


Standard operation 


Service connector 
plugged ... ^ 


Special functions... 


Standby function 


Set delivery rate Volume preselection Time preselection 


Drug selection 


Delivery calculation 


CC mode 


Start infusion 


Switch-off pressure 


Stop infusion 


Drop control 


Change delivery rate 


Battery capacity 


Recall info 


KOR mode 2 * 


See Service Program diagram 

2 Only when preselected time or preselected volume has expired 

3 Please pay attention to activation in Service Program 


Data lock 


Contrast setting 


Fig.: 1 - 2 



1 - 2 


Infusomat® fm 2.2 gb 







System Overview 


Function Two independent software-controlled microprocessor systems 

control and monitor the hardware. On the basis of their functions, 
they are defined respectively as a control and a function proces¬ 
sor. Both systems work with independent clock frequencies and 
have access to different program and data memories. All safety¬ 
relevant functions are handled by both microprocessors and the 
results are counter checked (CF- and FC-latch). 

The input via the keyboard is fed to both processors. Additionally 
the acknowledgement signal of the ON/OFF key is fed to the 
mains power supply logic (voltage E/A-TAS). The function proces¬ 
sor has also access to this logic via E/A-INT. 

Description of the voltage signals 

p. 1 - 5). 



Fig.: 1 - 3 


Infusomat® fm 2.2 gb 


1 - 3 














































































































































System Overview 


Voltage Supply The voltage supply can be generated directly from mains (170V to 

264V~ or 85V to 132V~), an external 12 V supply connected to a 
fluid manager system or the DIANET recessed plug or as an inter¬ 
nal supply via the internal 7.2 V NiCd battery. The battery type 
(long- or short time battery) is identified by the coded battery 
plug. 

A voltage of 12V to 32V is available after transformation and rec¬ 
tification. The voltage regulator limits voltage to max. 12V. This 
voltage is fed to the battery charge circuit and the unit supply via 
isolation diodes. This is also valid for an external 12V voltage from 
the DIANET or an fm plug. The FET V22 switches between external 
and internal voltage supply. The transistor V29 works as an ON/ 
OFF switch for the operating voltages UPS, UMOT and +5V. The 
+5V supplies the complete electronics including the double chan¬ 
nel microprocessor system. A window comparator constantly 
monitors the +5V for undervoltage or overvoltage. The function is 
checked during switch-on. The operating voltage UPS supplies the 
stepper motor and UMOT the stepper motor drive. 

The transistor V21 switches the operating voltage UMOT. In case 
of an alarm the motor is switched off by V21. Additionally the 
switching function of the transistor is checked during the switch- 
on test. 

The circuit has two separate assembly groups with separate sup¬ 
ply voltages UBA and UBB. The ON/OFF circuit UBA is a retrigger- 
able delay switch-off. A follow-up charging circuit drives the 
transistor V29. VI8 is additionally active in battery operation. 

The alarm logic UBB is an RS latch. This is set when the unit is run¬ 
ning and activates the alarm circuit. The alarm buzzer and driver 
are also driven by UBB. 

The ON/OFF circuit is activated and the voltage supply is switched 
on by pressing the ON/OFF key. The alarm latch is reset simulta¬ 
neously. A function test of the voltage monitoring, motor circuit 
and alarm activation is performed. The voltage supply is main¬ 
tained by cyclic self-holding pulses fed to the logic. The alarm 
latch is also activated. 


i - 4 


Infusomat® fm 2.2 gb 





System Overview 



UBS 

UMOT Drive 


+5V 


TEST 


EAJNT 

EA_TAS 

ALA_AK 


Fig.: 1 - 4 


Signal table 


Signal 

Meaning 

Signal 

Meaning 

+5V 

Voltage supply electronic 

PRS-K 

Staff call relay control channel 

5V-HT 

Overvoltage test 

PRT 

Staff call relay test 

5V-LT 

Undervoltage test 

RDCL 

Delivery display clock 

AK-I 

Battery charge and discharge current 

RDD 

Delivery display data 

AK-LAD 

Battery capacity ON/OFF 

RDE 

Delivery display enable 

AK-Test 

Battery test 

RDTA 

Delivery display test output 

ALA-RED 

Alarm reduction 

RDTS 

Delivery display test synchronization 

ALA-UB 

Operating voltage alarm 

RES 

Power on Reset 

CS 

Chip Select 

RES-F 

Reset function channel 

Dl 

Data Input 

RES-K 

Reset control channel 

DO 

Data Output 

RTS 

Return to send (DIANET) 

E/A-INT 

ON/OFF by microprocessor 

Rx 

Receive data 

E/A-ST 

ON/OFF status 

SA1 

Tube adapter 1 

Table 1 - 1 

Signal table (Part 1 of 2) 




Infusomat® fm 2.2 gb 


1 - 5 



















System Overview 


Signal 

Meaning 

Signal 

Meaning 

E/A-TAS 

ON/OFF key 

SA2 

Tube adapter 2 

EDB 

Electronic pressure control 

SCK 

Serial data lock 

EXTN 

External 12V supply (-) 

SL-S 

Tube adapter OIL 

EXTP 

External 12V supply (+) 

TD-AO 

Text Display Address 0 

EXTPP 

External 12V supply (FM) 

TD-A1 

Text Display Address 1 

FL-S 

Tube adapter OIL-FM 

TD-A2 

Text Display Address 2 

LFCL 

Air sensor clock 

TD-A3 

Text Display Address 3 

LFDA 

Air sensor data 

TD-B 

Text display illumination 

LFS 

Air sensor signal 

TD-E 

Text Display Enable 

LFSEL 

Air sensor selection 

TD-KL 

Text display contrast latch 

LFT 

Air sensor reset 

TD-R/W 

Text Display Read/Write 

MISO 

Serial data output interface 

TD4 

Text Display Data 4 

MOSI 

Serial data input interface 

TD5 

Text Display Data 5 

MOTEIN 

Motor ON 

TD6 

Text Display Data 6 

MS 

Motor control 

TD7 

Text Display Data 7 

NA 

Mains display 

TSA 

Drop sensor output 

P-ENA 

Port Enable 

TSCL 

Drop sensor clock 

PA 

Potential equalization 

TSE 

Drop sensor receiver 

PHO 

Phase 0 

TSR 

Drop sensor regulation 

PHI 

Phase 1 

TSS 

Drop sensor control 

PH2 

Phase 2 

Tx 

Transmit data 

PH3 

Phase 3 

UB 

Operating voltage 6-12V 

PKS 

Pump cover sensor 

UBA 

Supply voltage for alarm, On/Off logic, RTC 

PKS1 

Pump head sensor 1 

UPS 

Switched operating voltage UB 

PKS2 

Pump head sensor 2 

UPS-M 

UPS measuring line 

PKSS 

Pump head sensor control 

UMOT 

Supply voltage of motor drive 

PRS 

Staff call relay control 

UMOT-M 

UMOT measuring line 

PRS-F 

Staff call relay function channel 

URTC 

Supply voltage clock module 

Table 1 - 1 

Signal table (Part 2 of 2) 




1 - 6 


Infusomat® fm 2.2 gb 





System Overview 


Mains Operation When the unit is connected to mains the unit supply voltage is 

switched on for the duration of the switch-off delay time. If the 
microprocessor recognizes a sufficient mains voltage for charg¬ 
ing, the voltage supply is maintained. In this case only a battery 
balance is carried out, because a key was not pressed. The mains 
control LED is switched on, all other displays are off. 

The unit is switched off when the ON/OFF key is pressed for at 
least 2 seconds. Thereby the self-holding is triggered and the 
alarm latch is reset with a delay. After another 8 seconds the unit 
is switched off, because the pulses are missing. If the Infusomat 
fm is switched off in mains operation with the ON/OFF key, the in¬ 
ternal mains voltage is still present. All displays are switched off 
and battery charging is monitored. 

In mains operation battery function is checked during the switch- 
on test. Therefor the charge- and discharge current are measured 
and battery charging is interrupted for the duration of measure¬ 
ment. 


Battery Operation The battery function is monitored by the following data: charge 

current, discharge current and time, and self-discharge time. The 
electronic detects a short time or a long time battery by measur¬ 
ing the charge current. 

In battery operation the battery function is checked during 
switch-on test. The theoretical load condition is read from the 
clock module of the battery. Then the battery is connected to UPS 
and the voltage is measured. If the minimum requirements are not 
reached a battery alarm is activated. 


Alarm Circuit The control microprocessor drives the red alarm LED. 

A function check is performed during the switch-on test. 

The alarm buzzer is activated in case of: 

an operating alarm from control processor (ALA-AK signal) 
a unit alarm from both processors 
Alarm generation: 

The user checks this function during the switch-on test. The au¬ 
dible alarm volume in double stage operation is approx. 50 dBA. If 
no alarm acknowledgement or unit handling is performed, the 
maximum volume (approx. 65 dBA) is activated after 2 minutes. 

A single or double stage alarm can be selected in the Service Pro¬ 
gram. The volume is immediately 65 dBA in single stage mode. 


Infusomat® fm 2.2 gb 


1 - 7 





System Overview 


The staff call is activated by the processor system (PRS signal). A 
function cheek is performed with a second relay contact (PRT sig¬ 
nal). A static or dynamic staff call can be selected. 


Pump Unit The pump head is driven by a stepper motor. Each full step of the 

motor is realized with 5 microsteps. The motor is driven by an FET 
output stage. The function processor controls the motor via the 
MS signal. A slot disc which is mounted on the pump head axle is 
scanned by two light barriers (PKS1 and PKS2 signal). Thereby the 
control microprocessor monitors direction of rotation and speed 
of the pump head. 

The pump head position is also determined with the PKS2 signal. 
The motor can therefore be accelerated during the withdrawal 
phase. Thus a nearly pluse-free flow is realized in the lower deliv¬ 
ery range (<100 ml/h). The total pump head cycles and running 
time are available in the Service Program under history data. 

Mechanical Pressure Control: 

The Infusomat fm has a linear peristaltic pump. This pump has 12 
slides which are driven by a camshaft. 

When the pump cover is closed, the pump tube is squeezed (oc¬ 
clusion) by at least one of the slides, independent of the pump 
head position. The complete pump unit is mounted behind the 
front panel in the frame. Hinges and locking bow for the pump 
cover are led through the front panel. The pump cover is automat¬ 
ically closed when the operating unit door is closed. The slides are 
pressed against the pump cover by a spring system in the pump 
unit. Thereby a delivery pressure is realized and mechanically lim¬ 
ited by the springs. 

If the pressure limit is exceeded there is no volume delivery. The 
drop sensor activates an alarm. If one of the springs fails, the 
spring system will ensure that an unsafe condition cannot occur 
(free flow). The two remaining springs ensure an appropriately 
high occlusion pressure. 


i - 8 


Infusomat® fm 2.2 gb 





System Overview 



Electronic Pressure Control: 

The electronic pressure sensor is mounted on the output side of 
the pump. A spring pressure loaded slide is seated on the infusion 
line. An increase of pressure in the infusion line leads to a deflec¬ 
tion of the coil core via the pressure slide. The depth of immersion 
is measured inductively. When a preset pressure threshold is 
reached the pump drive is switched off, and an alarm is activated. 
The electronic pressure control is a single channel circuit. In case 
of a failure, the mechanically limited maximum pressure can be 

reached. 

Motor Switch-Off by Both Processors: 

Function processor: MS signal to switch off the motor drive. - 
Control processor: MOTEIN signal to switch off the drive of the 
motor operating voltage. 

Computer Interface 

The DIANET is designed as a 5VTTL interface until unit No. 17147. 
From unit No. 17148 on an RS 232 interface is present. Retrofit¬ 
ting is possible by exchanging the rear panel 

. The RS 232 interface is marked by a label 

on the rear side of the Infusomat fm. 

Only the following accessories must be applied for the ohmic in¬ 
sulation between the Infusomat fm and a PC. 


Designation Ord. No. 

For the 5V TTL interface. 0871 9322 

Interface converter DIANET sc 

Interface line. 0871 1640 

Infucab fm, for RS232 interface 

Interface cable fm without ohmic insulation. 0871 1658 

(Only applicable for servicing without unit connected to a 
patient.) 


Infusomat® fm 2.2 gb 


1 - 9 







System Overview 


Braun fluid manager system (fm system) The Infusomat fm can be operated as a stand-alone unit or inte¬ 

grated in an intensive care unit, e.g. the B. Braun fluid manager 
system. It is integrated by simply snapping the unit into the sys¬ 
tem. 

Mains supply and data communication are automatically con¬ 
nected. Thereby data acquisition and transmission to higher com¬ 
puter system levels are possible. 


Internal Assignment 




Fig.: 1 - 5 


i - 10 


Infusomat® fm 2.2 gb 







System Overview 


Accessories General 

Designation Ord. No. 

Mounting clip for drop chamber "TK 2000" . 3477 3223 

Mounting clip for drop chamber "Intrafix air". 3477 3215 

Drop sensor, complete. 3450 578A 

Short stand. 0870 1644 

Drop chamber holder. 3477 3088 

Mains lead (200-240V~). 3450 2718 

Mains lead (100-120V~). 3450 5423 

Holder for mains plug (option). 3450 5474 

Universal clamp, complete. 3450 5857 

Pole clamp (universal clamp, rotating) . 3450 9054 


Infusomat® fm 2.2 gb 


1 - 11 















System Overview 


For your notes: 


i - 12 


Infusomat® fm 2.2 gb 





Software 


2 


Software Update 


Position 1 23456789 

Digit I F MB00002 


Revision level 
Hardware identification 
Software group 
Infusomat fm 

Fig.: 2 - 1 


Designation Ord. No. 

Update kit IFMB00002 or IFMB01002 . 3450 6306 


The higher digit always replaces the lower digit for the revision 
level, e.g. IFMA00003 replaces IFMA00002. 

Units with an old software version, e.g. IFMA00003 can be updat¬ 
ed to the new software version IFMB00002. 

When the software group changes (IFMA00002) the unit func¬ 
tions are changed, too. Therefore unit users must be informed (e.g. 
instruct the user and exchange the instructions for use - software 
coding, e.g. IFMB00002 is on the cover page of the instructions for 
use.) 

Note 

Mark the unit after having updated the software! The new soft¬ 
ware version must be clearly recognizable. 


Only update from old to new software versions, never in reverse 
order (e.g. never update from IFMB00002 to IFMB00001 or 
IFMA000031). 

All units used in one ward should have the same software status 
and basic setup to avoid operator mistakes. 

Note 

Software updates must be reported to B. Braun for registration. 
Observe the notes of the update program and the supplements. 


Approved Software Versions IFMA00002 

Basic software 

IFMA00003 

Improved resistance to interference against electrostatic 
charges. 

The opto staff call is corrected after switch-off. 

Extended display of unit alarms. The unit alarm no. is dis¬ 
played on the LCD display. 

IFMA00003 (17.05.95) 

Elimination of unit alarms (modification of the he-11 software): 
For frequent starts and KOR (KVO) operations. 

For switch-on with empty battery. 


Infusomat® fm 2.2 gb 


2 - 1 

















2 


Software 


IFMB00001 or IFMB01001 

Expanded functions: 

Optimization of staff call modes 

(see instructions for use - staff call lines). 

Extension of the interface functions for recommended data 
(see DIANET interface description). 

Display of battery capacity, ward identification and software 
version when the unit is switched off. 

Activation of the display light in battery operation when a key 
is pressed. 

Decimal function (can be activated in Service Program). 
Preselect delivery rate from 1 to 99.9 ml/h with increments of 
0.1 ml/h. 

Display of the calculated rate from volume and time with one 
decimal. Thus the rounding error is significantly reduced. 

Additional running control on the LCD. 

Additional alarm display. 

Delivery display flashes with RATE and AAA. 

Correction of the total air alarm (accumulation of 
microbubbles) from 0.7ml to 1.5 ml air per hour. 

10 minutes alarm tone suppression (can be activated in the 
Service Program). 

Special functions can be deactivated in the Service Program. 

Service Program menu point Calibration Pump Head (code 
500) is replaced by Calibration Pressure Sensor (code 500) 
and Calibration Scale Factor (code 510). 

Service Program menu point Air Inline Sensor (code 300) now 
includes only the display of the measured values and the test 
values. 

Stored operating alarms can be deleted in the Service Pro¬ 
gram. 

Software IFMB00002 or IFMB01002 

Expanded Functions 

The min./max. delivery rate can be set. 

The air rate alarm can be set between 0.5 ml/h and 3.5 ml/h. 

Display of the operating hour counter in the SM battery ca¬ 
pacity 

Error Elimination 
Opto staff call 


2 - 2 


Infusomat® fm 2.2 gb 





Software 


2 


Error Messages and Alarms WARNING 

NEVER OPERATE THE UNIT WITH PLUGGED IN SERVICE CONNEC¬ 
TOR ON THE PATIENT. WHEN THE UNIT WAS OPERATED WITH 
PLUGGED IN SERVICE CONNECTOR IT IS TO BE SWITCHED OFF 
ONCE BEFORE ANY FURTHER USE. 


Alarms of the function processor 80c535 are displayed on the LCD 
display. Alarms of the control processor 68hc11 are displayed on 
the LED display. The alarms help to troubleshoot unit malfunc¬ 
tions. As not all malfunctions can be considered, unit malfunc¬ 
tions with different messages or even no messages can be 
displayed on the LCD/LED display. 

Software IFMA00002, IFMA00003: 

Detected unit alarms are displayed as 

"!! Unit Defective I!" on the LCD display in the selected language. 
If the unit LED has malfunctions "LED Test Error !" will be dis¬ 
played. Additionally the error number (from IFMA0003 on, for 
IFMA00002 the number is not displayed) is displayed on the LCD 
display if the service connector is not plugged in. If the service 
connector is plugged in, a German text is displayed instead of the 
alarm number. 

1. LCD display function processor 80c535: 


Code 

Text* 

Description 

— 

??? 

alarm reason not clear 

01 

externes RAM defekt 

defective external RAM 8k x 8 

02 

Tl_Netzteiltest 

power supply test: 5V_HT=0; 5V_LT=1; MOTEIN=1: UMOT-M unequal 1 

03 

T2_Ueberspannungtest 

power supply test: 5V_HT=1; 5V_LT=1; MOTEIN=1: UMOT-M unequal 0 

04 

T3_Motorabschalttest 

power supply test: 5V_HT=0; 5V_LT=1; M0TEIN=0: UMOT-M unequal 0 

05 

T4_Unterspannungstest 

power supply test: 5V_HT=0; 5V_LT=0; MOTEIN=1: UMOT-M unequal 0! 

06 

EA_Taste_klemmt 

ON/OFF key was pressed longer than 14 sec 

07 

Luftfalie defekt 

defective air sensor (calibration value?) 

08 

LED Test Fehler I 

defective LED display 

09 

LED Test Fehler I 

defective LED display 

OA 

LED Test Fehler I 

defective LED display 

OB 

LED Test Fehler I 

defective LED display 

OC 

LED Test Fehler I 

defective LED display 

OD 

LED Test Fehler I 

defective LED display 

Table 2 - 1 

(Part 1 of 2) 


Infusomat® fm 2.2 gb 



2- 3 








2 


Software 


Code 

Text* 

Description 

OE 

LED Test Fehler ! 

defective LED display 

OF 

535 ROM defekt 

defective program 

10 

Modulzeitkon. XX 

defective program flow 

11 

MS hat Frequenz 

MS has frequency without drive 

12 

pku Erfassung 535 ! 

pump head cycle not plausible 

13 

Tastatur defekt 

different keypad gaps between 80c535 and 68hc11 

14 

Mode unterschiedlich 

mode in 68hc11 different from 80c535 

15 

Mode geaendert 

changed operating mode 

16 

Schlauchadapter fehlt 

defective tube adapter 

17 

Version ungleich 

different program versions between 68hc11 and 80c535 

18 

c535 Timeout XX 

defective program flow 

19 

testbit_defekt 

testbit=enable out of switch-on limits 

1A 

personalruf_defekt1 

535 active PR, hell not active PR: PR=active 

IB 

personalruf_defekt2 

535 not active PR, hell active PR: PR=active 

1C 

personalruf_defekt3 

535 not active PR, hell not active PR: PR=not active 

Table 2 - 1 

(Part 2 of 2) 



* Text will be only displayed if the service connector is plugged in. 

2. LED display control processor 68hc11: 

Fxx/Exx flashes alternately on the LED display. Fxx is the error 
code. Exx can be neglected. If errors occur simultaneously, 
the alarms are displayed by hexadecimal addition, e.g. defec¬ 
tive battery F01 and defective time F10 = error code F11. 


Code 

Description 

F01 

defective battery 

F02 

defective pump head 

F04 

defective ROM memory 

F08 

defective EEPROM memory 

F10 

defective time 

F20 

defective active 

F40 

defective active reset 

F80 

defective switch 

Table 2-2 



2- 4 


Infusomat® fm 2.2 gb 





Software 


2 


Software IFMBOOOXX 

Detected alarms are displayed on the LCD display as "Unit Alarms" 
in the selected language. If the unit LED display has malfunctions 
"LED Test Error I" will be displayed. Additionally the error number 
is displayed on the LCD display. 

1. LCD display function processor 80c535: 

Code Text* 

Description 

100 

defective RAM memory U13 

101 

UMOT cannot be switched on 

102 

UMOT still switched on despite overvoltage 

103 

UMOT still switched on despite M0TEIN=0 

104 

UMOT still switched on despite undervoltage 

105 

ON/OFF key pressed longer than 14 sec 

106 

defective air sensor (calibration value ? ) 

107 

defective LED display 

108 

defective LED display 

109 

defective LED display 

110 

defective LED display - RDTS 

111 

defective LED display 

112 

defective LED display 

113 

defective LED display 

114 

defective program memory U10, U11, U15 

115 

defective program flow 

116 

MS has frequency without drive 

117 

different number of pump head cycles 

118 

different keypad gaps between 80c535 and 68hc11 

119 

mode different in 68hc11 

120 

changed operating mode 

121 

defective tube adapter 

122 

different program versions between 68hc11 and 80c535 

123 

defective local program flow 

124 

testbit=0 out of switch-on test 

125 

PR is not active though 80c535 active PR and 68hc11 active PR 

126 

PR is active though 80c535 not active PR and 68hc11 active PR 

127 

text not loaded / defective program memory U10, U11, U15 

128 

text does not match with program / defective program memory U10, U11. U15 

Table 2-3 



* Text will be only displayed if the service connector is plugged in. 


Infusomat® fm 2.2 gb 


2- 5 





2 


Software 




2. LED display control processor 68hc11: 

Fxx is displayed on the LED display with flashing dots. Fxx is 

the error code. 

Code 

Description 



F01 

dummy for test 

F02 

battery not present / missing battery current 

F03 

defective RAM memory U17 

F04 

defective program memory U21, U22, U31 

F05 

defective program memory U21, U22, U31 

F06 

calibration data error from EEPROM U1 

F07 

pump head cycle not plausible 

F08 

failure / inaccuracy of system clock 

F09 

failure 100msec system clock 

F10 

reset during active operation 

F11 

changed mode or 80hc535 different 

FI 2 

no dynamic pressure sensor signal (EDB) 

FI 3 

different status during start 

Table 2-4 



2 - 6 


Infusomat® fm 2.2 gb 





Software 


2 


Alarm Causes 

1. Drop alarm/pressure alarm 

Empty infusion bottle? 

Connect new bottle. 

Closed roller clamp/flow? 

Close roller clamp, stop infusion, open roller clamp. There 
must be no continuous dripping. If necessary insert new 
infusion line. 

Occlusion? 

Lay line without any kinks and check integrity of 
complete infusion line. 

Drop chamber clouded? 

Shake to remove. Drop sensor not inserted/connected? 
Insert/connect drop sensor. 

Defective drop sensor? 

If necessary exchange drop sensor. 

2. Air alarm 

Air in system? 

Insert line correctly. Vent and reset fluid level in the drop 
chamber. 

3. Standby alarm 

Alarm after set PAUSE has expired? 

Switch to standby with SM, stop PAUSE with OFF or 
extend PAUSE with ON. 

4. Battery alarm 

Battery alarm or battery prealarm? 

Switch off immediately, connect to mains or to 12V. 
Charge battery. 

5. KOR alarm 

Preselect new delivery rate and start again. 

6. Further alarms/displays 

Pump cover open? 

Close door, set rate. 

No rate? 

Enter new value. Value correction? 


Infusomat® fm 2.2 gb 


2- 7 





Software 


2 - 8 


Infusomat® fm 2.2 gb 





Software 


2 


Software Default Values 


Unit No.: 


Standard function 


Special Functions* 


User Data 


Calibration Data 

Unit Specific Data 


Menu Item 

User language 
Alarm type 
Staff call 

Ward identification 
Drug 0 
Drug 1 ... 9 
Operating alarms 
Minimum delivery rate** 
Maximum delivery rate** 
Maximum air rate** 

Maximum bubble size** 

Standby 
Drug selection 
CC mode 

Switch-off pressure 
Drop control 
Battery capacity 
Data lock 
Contrast 

Decimal function* 

Switch-off pressure 
Contrast 
CC address 
Drug 

Data lock 
Standby time 
Drop control 

Air inline sensor calibration value 
Scale factor OIL 
Contrast only if necessary 
DIANET type no. 

Unit No. 

Operating hours 
Battery hours 

Number of pump head cycles 


Default Customer Setting 

depending on Art. No. _ 

double-stage _ 

static without OFF alarm_ 

"Ward Identification" _ 

blank _ 

drug 1 ... 9 _ 

0 _ 

I.Oml/h _ 

999.0 ml/h _ 

1.5 m l/h _ 

0.3 ml _ 

activated _ 

activated _ 

activated_ 

activated _ 

activated _ 

activated_ 

activated _ 

activated _ 

deactivated _ 

high _ 

optimum contrast _ 

1 _ 

0 _ 

Off _ 

30 min _ 

On _ 

182mV must not be changed 

54 _ 

set to maximum without overmodulation 

depending on unit _ 

depending on unit _ 

depending on unit _ 

depending on unit _ 

depending on unit _ 


* only from software IFMB01001 or IFMB0001 on 
"from software IFMB00002, IFMB01002 on 


Infusomat® fm 2.2 gb 


2- 9 





Software 


For your notes: 


2 - 10 


Infusomat® fm 2.2 gb 





Service Program 3 


Structure of the Service Program 


Service connector 
plugged 


Switch on 


Short display: 
software version 
user language 


Standard operation ... 


Special function 

(see operating 


(see operating 

flow diagram) 


flow diagram) 


Service Program 
activated 


Group: 


Group: 


Group: 


Group: 


Group: 

Unit data 


History data 


Alignment 


Unit modification 


Calibration 


Software version 
100 


Drug 

110 


Ward identification 
120 


Infusion line 
130 


Serial number 
140 


DIANET type no. 
150 


Operating hours 
200 



Air inline sensor 

300 



Battery hours in h 
210 



Pressure control 

310 


Pump head 
cycles 
220 


Operating alarms 
230 


* until software IFMA00003 

** from software IFMB00001 / 01001 on 

** from software IFMB00002 / 01002 on 

Fig.: 3 - 1 


Service language 
400 


User language 
410 


Alarm tone 
420 


Staff call 
430 


Special function 
440 ** 


Decimal function 
450** 


Delivery rate 
460 *** 


Air alarm 
470*** 


Pump head 
500 * 


Air inline sensor 
510* 


Pressure sensor 
500** 


Scale factor 
510** 


Air inline sensor 
520** 


Infusomat® fm 2.2 gb 


3- 1 







3 


Service Program 


Additional Functions with 
Plugged in Service Connector 

WARNING 

NEVER OPERATE THE UNIT WITH PLUGGED IN SERVICE CONNEC¬ 
TOR ON THE PATIENT. WHEN THE UNIT WAS OPERATED WITH 
PLUGGED IN SERVICE CONNECTOR IT IS TO BE SWITCHED OFF 
ONCE BEFORE ANY FURTHER USE. 


Software Version and User Language 

1. Plug service connector on staff call socket at the rear of the 
unit. 

2. Switch on unit and keep the ON/OFF button pressed 
(for max. 15 s). 

3. The software version, date, and user language are displayed 
in the LCD display. 

4. The unit is switched on when the ON/OFF button is released. 

5. ** appears in the LCD display if the service connector is 
plugged. 

The following conditions are activated: 

Operating alarms are muted. 

All special functions are accessible (including the disabled 
ones). 

Special functions are slightly modified. (Example: SM battery 
capacity has keys for 0 min/5 min). 

Contrast Setting 

1. Select "Contrast Setting" with SM key. The softkey symbols 
"clock" and "ml/h" are flashing. 

2. Set display contrast with the (+) or (-) key. 

3. Return to main menu with END. 

Mechanical Pressure Control 

Switch off the electronic pressure monitoring to check the me¬ 
chanical pressure control. 

1. Select "Switch-off pressure" with SM key. 

2. Then select "mechanical". 

3. Return to main menu with END. 


3 - 2 


Infusomat® fm 2.2 gb 






Service Program 


3 


Start / Quit the Service Program 



Activate the Service Program 

1. Plug service connector on staff call socket at the rear of the 
unit. - ** appears in the display. 

2. Select "Service Program" with the SM key. When the Service 
Program is activated the red alarm LED flashes. The LED dis¬ 
plays the code number of the selected group and function. 

Soft key functions 

END Jumps to the initial function 

GR+ Selects group 

FU+ Selects function in the 

activated group 

OK Activates the selected function or if 

necessary skips to sub-functions 
with NEXT 


Note 


When the service connector is plugged in the audible alarm is de¬ 
activated and only active during the switch-on test. 


Quit the Service Program 

1. Press END in the main menu. - A data storage query is acti¬ 
vated: "Save changes? YES/NO". 

Modified values are only saved with the YES key. 

YES/NO terminates the Service Program. Press END to jump to 
the last function. 

2. Switch off the Infusomat fm and remove service connector. 

Note 

Disconnect the Infusomat fm from mains for at least 30 seconds. 
Then the unit can be switched on again. 


Infusomat® fm 2.2 gb 


3- 3 















3 


Service Program 


Unit Data 


Fig.: 3-3 


Dru 

ig 

N 

0 





























/V 




Chi 

a r ; 

a 

cl 

:e 

r 













EN( 

) 



( 

( 


A 


> 

) 



NEXT 


Software Version Function 100 

1. Select sub-functions with NEXT. 

2. The current software version is displayed in the LCD display: 

- User program version with date 

- Language with text version. Further languages with (+) 

- Service Program version 

- Service language with text version 

3. Return to initial function with END. 

Drug Name Function 110 

Memory for maximum 10 drugs and 20 characters per name. 

1. Display stored drug names with NEXT key. 

2. Delete displayed entry with CLR. 

3. Press YES to modify a drug name: 

Move cursor to character with NEXT. 

Select new character from line 3 with « or ». 

4. Repeat procedure for each character. 

5. Return to initial function with END. 

Ward Identification Function 120 

Enter and display of a ward specific unit identification. Permanent 
display if the unit is connected to mains and switched off. 

1. Delete displayed entry with CLR. Press YES to enter modifica¬ 
tions: 

Move cursor to character with NEXT. 

Select new character from line 3 with « or ». 

2. Repeat procedure for each character. 

3. Return to initial function with END. 

Infusion Line Function 130 

(Tube Adapter) 

The fitting position of the tube adapter is displayed. 

Check that display and position of the adapter correspond 
after having exchanged the Reed sensors. 

1. OK activates the display of the adapter position. 

2. Return to initial function with END. 

Serial Number Function 140 

The displayed serial number must correspond with the number on 
the unit type plate, as this number is used in CC mode. 

1. YES activates the entry mode. Enter via the numeric key¬ 
board. 


3 - 4 


Infusomat® fm 2.2 gb 






Service Program 


3 


2. YES stores the changed or new number. 

3. Return to initial function with END. 

DIANET Type Number Function 150 

The displayed serial number must correspond with the number on 
the unit type plate, as this number is used in CC mode. 

1. YES activates the entry mode. Enter via the numeric key¬ 
board. 

2. YES stores the changed or new number. 

3. Return to initial function with END. 


History Data 


Bit 15 14 13 12 11 

10 98765432 1 0 

Code 10000 

T 

00000000010 

T 

Example for alarm "Pump cover open" 

0 

Battery empty (battery alarm) 

1 

Pump cover open 

2 

Drop alarm 

3 

Air alarm 

4 

Pressure alarm 

5 

Expired standby time 

6 

CC alarm (interface) 

7 

KOR end alarm 

8 to 14 

free (insignificant) 

15 

Operating alarm 

Fig.: 3 - 4 



Operating Hour Counter Function 200 

1. OK activates the display. 

2. Return to initial function with END. 

Battery Operating Hours Function 210 

1. OK activates the display. 

2. Return to initial function with END. 

Pump Head Cycles Function 220 

Display of the pump head cycles (delivered volume). 

1. OK activates the display. 

2. Return to initial function with END. 

Operating Alarms Function 230 

The last 20 operating alarms can be recalled. 

They are displayed as 16 bit binary codes and each bit position can 
be set from 0 to 1. 

1. OK activates the alarm display. 

2. Display operating alarms 01 to 20 with the (+) and (-) key. 

3. Delete the operating alarms with CLR (from software 
IFMB01001 or IFMB0001 on). 

4. Return to initial function with END. 


Infusomat® fm 2.2 gb 


3- 5 






3 


Service Program 


Alignment Air Inline Sensor Function 300 

After exchange check function of the air inline sensor. 

See TSC list for permissible check values. 


For software IFMA00002 and IFMA00003 

1. Press OK. "Observe Service Manual" is displayed. 

2. Acknowledge with OK. 

3. Insert an infusion line filled with air and check the maximum 
permissible air value. 

4. Insert an infusion line filled with fluid and check the mini¬ 
mum permissible water value. 

5. Return to initial function with END. The alignment which is 
possible in this software version must not be performed. 

From software IFMB00001 or IFMB01001 on 

6. Press OK. The received signal amplitude is displayed as a 
measured value. 

(The test value with NEXT is not important). 

7. Insert an infusion line filled with air and check the maximum 
permissible air value. 

8. Insert an infusion line filled with fluid and check the mini¬ 
mum permissible water value. 

9. Return to initial function with END. 

Pressure Control Function 310 

Test equipment: 4 mm gauge 

(see „Test Equipment and Special Tools” Op.9-1) 

1. Push in bottom slide of the finger pump. 

2. Press OK twice. 

3. Open unit door. 

4. Note the OIL value (actual value). 

5. Insert 4 mm gauge and close the unit door. 

6. The new OIL value is displayed. It must be 5 to 15 digits high¬ 
er than the first value. 

7. Return to initial function with END. 

If the 5 to 15 digits are not reached, the pressure sensor unit must 
be mechanically adjusted (see ..Pressure Sensor" < p. 4 - 18). 


3 - 6 


Infusomat® fm 2.2 gb 




Service Program 


3 


Unit Modifications Service Language Function 400 

English or German can be selected. 

1. OK activates the function. 

2. Select language with NEXT. 

3. Acknowledge with YES. 

4. Return to initial function with END. 

User Language Function 410 

Four user languages per language group are available (depending 
on software). 

1. OK activates the function. 

2. Select language with NEXT. 

The language no. and text version are displayed. 

3. Acknowledge with YES. 

4. Return to initial function with END. 

Alarm Tone Function 420 

Different alarm modes can be selected: 

Software IFMA00002 and IFMA00003 
Single stage: continuous tone 65 dBA. 

Double stage: alarm with reduced volume (50 dBA) for the 
first 2 minutes, then 65 dBA. 

From software IFMB00001 or IFMB01001 on 

An additional "10 minutes off alarm" can be selected. 

In this mode the audible alarm is activated with a delay of 10 
minutes. 

The activation of the "10 minutes off alarm" is only permissi¬ 
ble if the staff call is connected and the Infusomat fm has an 
attention label (label drawing no. M007100000F04). 

1. OK activates the function. 

2. Select alarm tone with NEXT. 

3. Acknowledge with YES. 

4. Return to initial function with END. 


Infusomat® fm 2.2 gb 


3- 7 





3 


Service Program 


Unit OFF 


-►H4- 


Initialization Test 


Optical 

Alarm 

Alarm ON 
Alarm OFF 

Audible 

Alarm 

Staff Call 

Alarm ON 
Alarm OF! 


Fig.: 3-5 



Unit OFF 


Dynamic with OFF-Alarm (permanent contact) i 
1 sec). Static with OFR-Alarm (permanent contact) 

1 seq. Dynamic without OFF-Alarm 
1 sec. Dynamic with OFF-Alarm 

1 sect. Static without OFF-Alarm 



Staff Call Function 430 

Different staff call modes can be selected: 

Software IFMA00002 and IFMA00003 

Dynamic with OFF alarm (permanent contact). 

Static with OFF alarm (permanent contact). 

From software IFMB00001 or IFMB01001 on 
Dynamic without OFF alarm 
Dynamic with OFF alarm. 

Static without OFF alarm 

The self-test of the staff call relay during switching on has been 
cancelled. For further details see staff call line in the instructions 
for use. 

1. OK activates the function. 

2. Select staff call type with NEXT. 

3. Acknowledge with YES. 

4. Return to initial function with END. 


Special Functions Function 440 ** 

Only available from software version IFMB 00001 / IFMB 01001 
on. 

Special functions can be activated in the Service Program, which 
are then displayed on the user interface. Deactivated special 
functions will not be displayed. The SM softkey will not be dis¬ 
played in standard operation when all special functions are disa¬ 
bled. - Special functions to be selected: 

Standby function 
Drug selection 
CC mode 

Switch-off pressure 
Drop control 
Battery capacity 
Data lock 
Contrast setting 

1. OK activates the function. 

2. Select special functions with NEXT. 

3. Activate / deactivate the respective function with YES/NO. 

* software version IFMA00002 and IFMA00003 
"from software IFMB00001 or IFMB01001 on 
"* from software IFMB00002 on 


3 - 8 


Infusomat® fm 2.2 gb 



















Service Program 


3 


4. Return to main menu with END. 

Decimal Function Function 450 * ** *** 

Only available from software version IFMB 00001 / IFMB 01001 
on. 

1. OK activates the function. 

2. Activate / deactivate the decimal function with NEXT. 

3. Acknowledge with YES. 

4. Return to main menu with END. 

Delivery Rate min/max Function 460“ 

The maximum and minimum delivery rates can be set. Range of 
adjustment of the delivery rate: 0.1 to 999.0 ml/h 

1. OK activates the function. 

2. Select min./max delivery rate with NEXT. 

3. Acknowledge with YES. 

4. Enter value with a numeric key. 

5. Acknowledge with OK. 

6. Return to initial function with END. 

Air Alarm Function 470“ 

The air inline sensor sensitivity of the air rate alarm in ml/h (total 
air alarm) and of the maximum air bubble in ml (single bubble) 
can be adjusted. 

Setting range air rate: 0.5 to 3.5 ml/h 
Setting range air bubble: 0.01 to 0.3 ml/h 

1. OK activates the function. 

2. Select air rate (ml/h) or air bubble (ml) with NEXT. 

3. Acknowledge with YES. 

4. Enter value with a numeric key. 

5. Acknowledge with OK. 

6. Return to initial function with END. 


* software version IFMA00002 and IFMA00003 

"from software 1FMB00001 or IFMB01001 on 

*** from software IFMB00002 on 


Infusomat® fm 2.2 gb 


3- 9 





3 


Service Program 


Calibration 


Note 

All safety relevant parameters are set by the manufacturer. If 
these parameters are changed, a new calibration must be per¬ 
formed with calibrated test equipment. 


Note 

Only enter the scale factor values and pressure sensor values for 
OIL (Original Infusomat Line). Values for OIL-FM (Original Infuso- 
mat Line FM) are not applicable. This infusion line is no longer 
available. 


Pump Head Function 500* 

1. Software IFMA: 

Software module "Calibration Pump Head" for the entry of 
scale factor and pressure sensor data. 

2. From software IFMB00001 or IFMB01001 on: 

The entry groups pump head and pressure sensor are separate 
functions to avoid operating faults. 

Calibration pressure sensor: function 500 
Calibration scale factor: function 510. 

Pressure Sensor Data Function 500** *** 

Calibration (see „Pressure Sensor” V p. 4 - 18). 

Scale Factor Function 500* or 510** 

The scale factor can be set in the limits 40 to 99 digits. Every digit 
step is equivalent to a 0.5 % modification of the delivery rate. An 
increase of the scale factor reduces the pump speed, and a de¬ 
crease increases the pump speed. 

1. OK activates the function. 

2. The value can be changed with the entry keyboard. 

3. Acknowledge with YES. 

4. Return to initial function with END. 

5. Quit the Service Program and save changes with YES. 

6. Switch on unit and check delivery rate 

sure Measurement" O p. 8 - 3). If necessary repeat the de¬ 
livery rate measurement. 


* software version IFMA00002 and IFMA00003 

** from software IFMB00001 or IFMB01001 on 

*** from software IFMB00002 on 


3 - 10 


Infusomat® fm 2.2 gb 







Service Program 


3 


Air Inline Sensor Function 510* or 520** *** 

Alignment or check of the air inline sensor threshold value 

„Air Inline Sensor" 'I p. 4 - 20). 

1. OK activates the function. 

2. Press OK again to call in the air inline sensor value. 

3. The value can be changed with the entry keyboard. 

4. Acknowledge with YES. 

5. AIR INLINE SENSOR IS SET acknowledges the entry. 

6. Return to initial function with END. 

7. Quit the Service Program and save changes with YES. 


* software version IFMA00002 and IFMA00003 

"from software IFMB00001 or IFMB01001 on 

*** from software IFMB00002 on 


Infusomat® fm 2.2 gb 


3-11 





Service Program 


For your notes: 


3 - 12 


Infusomat® fm 2.2 gb 





4 


Unit Elements 


4.1 Mains Fuses Designation Ord. No. 

Fuse T 0.16 A for 200-240 V (10 pcs.). 3477 2847 

FuseT 0.315 A for 100-120 V (10 pcs.). 3477 0534 

Fuse holder. 3450 5652 

Note 

Only use recommended fuses. 


Exchange 

1. Press the expansion clamps at the fuse holder on the recessed 
mains plug with a screw driver in direction of the arrows and 
pull out fuse holder. 

2. Replace blown fuses and press in fuse holder. 

Check 

Electrical safety, functional check. 


4.2 Battery 



Applicable types: Long time battery 1.8 Ah, short time battery 0.5 


Ah 

Designation Ord. No. 

Battery incl. connector plug, 1.8 Ah / 7.2 V. 3450 6357 

Cover for battery compartment. 3450 5504 

Exchange 

Tools: Pointed pliers 


1. Switch off unit and disconnect from mains. 

2. Open cover of the battery compartment. 

3. Remove battery from the battery compartment. 

4. Pull off battery plug with pointed pliers. 

5. Assembly is done in reverse order. 

6. After having exchanged the battery connect Infusomat fm to 
mains (thereby the charge and discharge current are bal¬ 
anced). 

7. Recharge battery (16 h). 

Check 

Perform switch-on test in battery operation and check the battery 
running time, if necessary. 


Infusomat® fm 2.2 gb 


4 - 1 














































Unit Elements 



4.3 Door Lock 



Designation Ord. No. 

Door lock complete with push button. 3450 5601 

Spring holder for door lock. 3450 5440 

Fixture for door lock. 3477 2790 

Exchange 


1. Open door and disassemble countersunk screw under the 
door lock button. 

2. Press fixture for the door lock forward and remove fixture. 

3. Press spring holder down with a screwdriver through the bot¬ 
tom hole and unlatch. 

4. Pull door lock forward and lift door lock. 

5. Remove door lock in an upward direction and exchange. 

6. Assembly is done in reverse order. 

Check 

Pump unit check (only mechanical pressure control). 


4- 2 


Infusomat® fm 2.2 gb 









Unit Elements 


4.4 Pump Cover 



4 


Designation Ord. No. 

Pump cover with lock. 3450 5717 

Blind plug 7.1 mm (10 pcs.) . 3477 3207 

Torsion spring in lever / pump cover (5 pcs.) . 3477 3363 

Torsion spring for pump cover (5 pcs.) . 3477 3355 

Lever (pump cover). 3477 4092 

Hinge pin for pump cover. 3477 3967 

Hinge pin for pump cover lever. 3450 5725 

Exchange 


Tools: Pin punch 1.8mm, pin punch 6mm, 4mm gauge 

1. Open door and remove hinge pin with pin punch (1.8 mm) 
from below. Do not lose torsion spring. 

2. Disassemble pump cover. 

3. Insert the torsion spring in new pump cover and assemble. 

4. Press hinge pin from the top in the holder with a pin punch. 

5. Check pressure sensor with 4mm gauge in the Service Pro¬ 
gram, and calibrate, if necessary. 

Check 

Electrical safety, pump unit check. 


Infusomat® fm 2.2 gb 


4- 3 


















Unit Elements 



4.5 Housing 



Designation Ord. No. 

Housing labelling 

German. 3450 5610 

French. 3450 5946 

Dutch . 3450 5954 

Italian . 3450 5962 

English . 3450 5970 

Spanish . 3450 5989 

Danish. 3450 5997 

Norwegian . 3450 6101 

Swedish. 3450 6110 

Finnish . 3450 6128 

Portuguese . 3450 6136 

Czech . 3450 6144 

Polish. 3450 6152 

Castellano. 3450 6160 

Turkish. 3450 6179 

Label for short instructions for use . 3450 8651 

Foot stand complete with rubber feet. 3450 5415 

Rubber feet (20 pcs.). 3477 3096 


Exchange 

1. Remove battery 

2. Turn unit upside down and remove the 4 screws from the foot 
stands. Remove foot stands. 

3. Place unit upright, remove safety seal from the rear panel, 
and break the tamper-proof cap. 

4. Remove countersunk screw and serrated lock washer (rear 
side). 

5. Slightly widen the sides at the bottom of the housing and pull 
off to the top. Do not damage the microprocessor board. 

6. Assembly is done in reverse order. 

7. Safety seal the rear panel screw after functional check. 

Check 

Electrical safety. 


4- 4 


Infusomat® fm 2.2 gb 







































Unit Elements 



4.6 Handle 



Designation Ord. No. 

Handle. 3450 5512 

0-ring (20 pcs.). 3477 1530 

Exchange 

1. Remove battery 

2. Dismount cover 

3. Remove the screw from handle/housing. 

4. Assemble new handle. Be sure that the knobs are seated in 
the guides. Seal screw-holes with 0-ring. 

Check 

Electrical safety. 


Infusomat® fm 2.2 gb 


4 - 5 











Unit Elements 



4.7 Microprocessor Board Designation 

Microprocessor boards with different software versions can be 
used. The user must be informed about the modified software ver¬ 
sions (see ,.Software Update" 1 I p. 2 - 1). 

The boards with the raw material no. 3810 6221*, 3810 6914*, 
3810 6973 and 3810 7228 have different membrane plugs. Please 
pay attention when ordering boards. 

* Raw material no. 3810 6221 and 3810 6914 only as exchange parts. If you wish 
to order new parts please use raw material no. 3810 6973 or 3810 7228. 



Exchange 

1. Remove battery 

2. Dismount cover 

3. Loosen countersunk screw and bridge. 

4. Remove both screws of the board. 

5. Carefully swivel out microprocessor board from the guide. 

6. Pull off plugs El to E5 and disconnect the flexible cable. 

7. Exchange the microprocessor board. 

8. Assembly is done in reverse order. 

Do not damage the optical components. Make sure that the rear 
panel guide and the fm recessed plug are correctly seated. 

Note 

Inform the user if functions have been modified due to the ex¬ 
change of the board (software IFMAOOxxx / IFMBOOxxx, see soft¬ 
ware coding), exchange the instructions for use, if necessary. 

Check 

Electrical safety, functional check. 


4- 6 


Infusomat® fm 2.2 gb 




















Unit Elements 



Language Group* 

New Part 

Exchange 

A 

— 

0rd.No.:3488 045B 

B 

— 

0rd.No.:3488 048B 

C 

— 

0rd.No.:3488 050B 

D 

— 

0rd.No.:3488 052B 

E 

— 

0rd.No.:3488 054B 


Table 4 - 1 


Language Group* 

New Part 

Exchange 

A 

Ord. No.:3450 6233 

0rd.No.:3488 0607 

B 

Ord. No.:3450 6195 

0rd.No.:3488 0569 

C 

Ord. No.:3450 6209 

0rd.No.:3488 0577 

D 

Ord. No.:3450 6217 

0rd.No.:3488 0585 

E 

Ord. No.:3450 6225 

0rd.No.:3488 0593 


Table 4-2 


Microprocessor Board 

(raw material no. 3810 6221 replaces raw material no. 3810 
7228) 

Delivery with: 

Membrane plug (Dupont blue) 

Software IFMAOOxxx (update to IFMBOOxxx possible). 
Compatible with display board, order no. of display boards 

..Display Board” Op.4- 25) 

(raw material no. 3810 6205) 

Microprocessor Board 

(raw material no. 3810 6973 replaces raw material no. 3810 
6914) 

Delivery with: 

Membrane plug (AMP black). 

Software IFMBOIxxx. 

Compatible with display board, order no. of display boards 

,,Display Board O p. 4 — 25) 

(raw material no. 3810 6906, AMP label and flex cable). 


* Language Group: 

A German, French, Dutch, Italian 
B English, Dutch, Spanish, Castellano 
C Danish, Norwegian, Swedish, Finnish 
D Spanish, Portuguese, English (BSI), English, Turkish 
E Czech, Polish 


Infusomat® fm 2.2 gb 


4 - 7 




















Unit Elements 



4.8 Analog Board 



Designation Ord. No. 

Analog board new part. 3450 580B 

Analog board exchange. 3488 047B 

Fuse T 1.6 A on analog board. 3477 3312 

(10 pieces) 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble the microprocessor board (see ,.Microprocessor 
Board" 1 p. 4 - 6). 

4. Remove screw with the serrated lock washer on the analog 
board. 

5. Disconnect the 3 plugs from motor, rear panel wiring and 
drop/air inline sensor connections. 

6. Exchange the analog board. 

7. Position Pertinax cover over the battery socket. 

8. Assembly is done in reverse order. 

Check 

Electrical safety, functional check. 


4- 8 


Infusomat® fm 2.2 gb 





















Unit Elements 



4.9 Rear Panel 



Designation Ord. No. 

Rear panel without accessories. 3450 5628 

Cover for optical interface. 3477 3164 

Sealing strip for rear panel. 3477 3142 

Exchange 


1. Tools: Special socket spanner M18 

2. Remove battery see ..Battery" C p. 4 - 1). 

3. Dismount cover 

4. Disassemble microprocessor board (see ..Microprocessor 
Board" C p. 4 - 6) and analog board (see ..Analog Board" 
O p. 4 - 8). 

5. Turn unit to one side. Remove 2 screws with serrated lock 
washers from the bottom side. 

6. Place unit upright. Swivel rear panel aside and remove the 
wires (brown, white, green, yellow) out of the plug (do not 
damage the crimp terminals). 

7. Disassemble all components from the rear panel. 

8. Exchange rear panel. Assembly is done in reverse order. Safety 
lock the transformer screws with Loctite 242 e. 

Check 

Electrical safety, functional check. 


Infusomat® fm 2.2 gb 


4 - 9 





















Unit Elements 



4.10 Drop Sensor Socket 



Designation Ord. No. 

Drop sensor socket incl. cable and plug. 3450 5687 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble rear panel (see ..Rear Panel" O p. 4 - 9). 

4. Remove 4 wires (brown, white, green, yellow) out of the plug 
(do not damage the crimp terminals). 

5. Loosen nut and exchange the drop sensor socket. 

6. Safety lock nut and socket (Sicomet 50). 

7. Connect the 4 wires. 

8. Make connection to ground (at the fixture of the mains 
transformer). 

9. Assembly is done in reverse order. 

Check 

Electrical safety. 

The connection cable of the drop sensor from serial no. 15626 is shielded. If the 
shielded version is retrofitted check that the drop sensor socket (middle pin) is 
connected with the rear panel. Retrofit if necessary (compare with point 8). 


4- 10 


Infusomat® fm 2.2 gb 
















Unit Elements 



4.11 Rear Panel Board 



Designation Ord. No. 

DIANET recessed plug (8 pin). 3450 5679 

Staff call recessed plug (5 pin). 3450 5660 

Rear panel board 

with 5 and 8 pin recessed plugs 

with 5VTTL interface. 3450 5636 

with RS232 interface . 3450 563A 

Exchange 

Tools: Special socket spanner Ml8 


1. Remove battery ;e , .Battery" 1 . p. 4 - 1). 

2. Dismount cover 

3. Disassemble rear panel (see ..Rear Panel" O p. 4 - 9). 

4. Remove screw on the rear panel board. 

5. Remove crimp terminals (red/blue). 

6. Remove nuts from the fm recessed plug (red/blue). 

7. Remove coupling ring from the staff call plug and the 12V re¬ 
cessed plug (socket spanner Ml 8). Exchange rear panel board 
or the DIANET/staff call recessed plug. 

8. Assembly is done in reverse order. 

Supplementary Information 

The DIANET interface (PC connection) is designed as a 5V TTL in¬ 
terface until unit No. 17147. From unit No. 17148 an RS232 inter¬ 
face is present. Older units can be retrofitted by exchanging the 
rear panel board. 

Please pay attention to the microprocessor board model when 
retrofitting a rear panel board with an RS232 interface: 

Modification not necessary with microprocessor board order 
no. 3810 6221 index C. 

Perform retrofitting with microprocessor board order no. 
3810 6221 until index B (see „3. Modification of the Inter¬ 
face from 5VTTL to RS232" C p. A - 2) or exchange board 
by a current type. 

Check 

Electrical safety, functional check. 


Infusomat® fm 2.2 gb 


4- 11 































Unit Elements 



4.12 fm Recessed Plug 



Designation Ord. No. 

fm recessed plug (3 pin). 3477 3177 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble rear panel 

4. Remove nuts from the fm recessed plug (green/yellow, red, 
blue). 

5. Remove screw with washer. 

6. Slightly bend recessed plug to the top and pull out to the rear. 

7. Assemble new recessed plug. After assembly the plug must be 
slightly moveable. 

8. Assembly is done in reverse order. 

Check 

Electrical safety. 


4.13 Potential Equalization Bolt Designation Ord. No. 

Potential equalization bolt. 3477 0550 

Exchange 


1. Remove battery 

2. Dismount cover Housing p.4-4). 

3. Disassemble rear panel 

4. Remove nuts with ring spanner. Exchange bolt (see above fig¬ 
ure). 

Check 

Electrical safety. 


4- 12 


Infusomat® fm 2.2 gb 






















Unit Elements 



4.14 Recessed Mains Plug 



Fig.: 4-12 


Designation Ord. No. 

Recessed mains plug without fuse holder. 3450 5644 

Fuse holder. 3450 5652 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble rear panel 

4. Remove shrink tube from the cable terminals. 

5. Unsolder the connection cables (L/N/SL). 

6. Loosen countersunk screws and exchange recessed mains 
plug. 

7. Install new shrink tube. 

8. Solder the cables and insulate with shrink tube. Make sure 
that the terminal assignment is correct. 

9. Assembly is done in reverse order. 

Check 

Electrical safety. 


4.15 Mains Transformer 



Designation Ord. No. 

Mains transformer 200-240 V. 3450 5709 

Mains transformer 100-120 V. 3450 5695 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble rear panel 

4. Remove shrink tube from the transformer cable terminals and 
unsolder the connection cables. 

5. Loosen screws with serrated lock washers and washer. 

6. Disassemble the mains transformer. 

7. Assemble new mains transformer. Safety lock the 4 screws 
with Loctite 242e! 

8. Install new shrink tube. Solder the connection cables and in¬ 
sulate with shrink tube. 

9. Assembly is done in reverse order. 


Infusomat® fm 2.2 gb 


Check 

Electrical safety, functional check. 


4- 13 

















































Unit Elements 



4.16 Reed Sensor Set 



Designation Ord. No. 

Reed sensor set 

Sensor incl. 8 pin socket plug. 3450 5814 

Reed sensor incl. crimp terminals. 3450 5431 

Socket plug (AMP/100 pin) . 3451 3744 


Exchange 

1. Remove battery 

2. Dismount cover see ,.Housing" ': p.4-4). 

3. Disassemble front frame (see ..Front Frame" O p. 4 - 15). 

4. Press out Reed sensor set from the holder and exchange. 

5. Assembly is done in reverse order. Do not squeeze the cables. 

Note 

The Infusomat fm is only equipped with the OIL (Original Infuso- 
mat Line) from serial no. 33202 on. The Reed sensors for OIL and 
OIL-FM are not applicable and are replaced by a bridge from pin 
2a and 2b. 


Check 


Electrical safety, check of pump unit, tube type test in Service Pro¬ 
gram (only with the tube adapter version). 


4- 14 


Infusomat® fm 2.2 gb 




























































Unit Elements 



4.17 Front Frame 




Fig.: 4-16 


Designation Ord. No. 

Front frame without flow inhibitor 

and pressure spring. 3450 5822 

with distance sleeve and countersunk screw 

Circular seal behind front frame . 3477 3126 

Flow inhibitor with pressure spring. 3477 3258 

Pressure spring for flow inhibitor (5 pcs.). 3477 3266 

Tube adapter with magnet. 3450 5830 

Magnet for tube adapter . 3450 5849 

Exchange 

Tools: Pin punch 


1. Remove battery 

2. Dismount cover 

3. Disassemble pump cover (see „Pump Cover" Op.4- 3). 

4. Push the tube adapter in arrow direction and remove (only up 
to serial no. 33 201). 

5. Remove tamper-proof caps by piercing a screwdriver through 
the caps. 

6. Loosen countersunk screws. 

7. Remove front frame by pressing the snap-in pins inwards on 
the outer side of the frame (rear side) and pull off frame to 
the front. 

8. Remove flow inhibitor with pressure spring and Reed sensors 
and assemble in new front frame. 

9. Assembly is done in reverse order. Make sure that the tube 
adapter is correctly assembled and that the cable run of the 
Reed sensors is correct. Snap-in pins manually. 

Note 

Up to serial no. 5878: Exchange complete front frame with flow 
inhibitor. - Up to serial no. 33 201 (from 10/96): Use distance 
sleeve (17.5 mm) and countersunk screw M4x25 when the front 
frame is exchanged. Remove OIL and OIL-FM sensors, plug bridge 
in connector position 2a-2b 
p. 4 - 14). 

Check 

Electrical safety, pump unit check. 


Infusomat® fm 2.2 gb 


4- 15 

























































Unit Elements 



4.18 Pump Unit Designation Ord. No. 

Finger pump (without motor) including pump, . 3450 5407 

pump cover, seal membrane and boards 

Finger pump (without motor and board). 3450 9038 

inch pump, pump cover, 
and seal membrane 

Membrane for pump unit. 3450 5733 

Motor with pinion. 3450 5741 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble front frame 

4. Loosen motor screws, pull off motor connector and remove 
motor from pump unit. 

Note 

Do not loosen the mounting screw on the lower pressure sensor 
board! Otherwise the pump has to be recalibrated with a 4mm 
gauge. 


5. Pull off connector from the microprocessor board. 

6. Press down snap-in pins (from the inside) and tilt pump for¬ 
ward. Slightly pull the pump unit up and unhinge the bottom 
side. 

7. Tilt to front and pull out the unit. 

8. Assembly is done in reverse order. The ribbon cable must not 
hinder the pump movement. 

9. Enter user data in the EEPROM (see below). 

The complete pump unit (pump without motor, pump cover, mem¬ 
brane, boards) was calibrated by B.Braun. After a complete ex¬ 
change of the pump unit the unit data and the user data must be 
entered in the Service Program again as the data memory is on the 
pump board: 

Serial number 
Dianet type no. 

If necessary enter: 

Drug name 

Special functions (ON/OFF)* 

Decimal function (ON/OFF)* 



4- 16 


Infusomat® fm 2.2 gb 














































Unit Elements 


Delivery rate min./max. * ** 

Air alarm** 

Ward identification 
Alarm tone 
User language 
Staff call 

If data is not entered, "Calibration data faulty" may be displayed 
after the unit is switched on again. 

After terminating the Service Program save the data. 

The counters for operating hours, battery operation and pump 
head cycles are reset to zero when the pump unit is exchanged. 

If "Calibration data faulty" is displayed, select the Service Program 
and quit with "Save? Yes". 

Check 

Electrical safety, pump unit check. 


* from software IFMB00001 / 01001 on 

** from software IFMB00002 / 01002 on 


Infusomat® fm 2.2 gb 


4- 17 





Unit Elements 



4.19 Pressure Sensor 


Light barrier 
board 



Fig.: 4 - 18 


Test Equipment Ord. No. 

Pressure calibration device. 0770 5018 

Calibration gauge 4 mm (for adjustment after. 0770 1489 

exchange of the pump cover) 

Designation Ord. No. 

Pressure sensor (cpI.). 3450 7345 

(only delivered when a pressure 
calibration device is available) 

Exchange 

CAUTION 


The pressure sensor unit is mechanically very sensitive. It must not 
be dismounted, which means that the pressure sensor board and 
the spring element must not be detached from the pressure sensor 
support (plastic part). Make sure that the movement of the coil 
core inside the coil is not hindered. 


The pressure sensor consists of the light barrier board with EEP- 
ROM and the pressure sensor board with holder. Coil core and 
bending element are screwed to this holder. Both boards are con¬ 
nected via a flat cable. 

1. Dismount rear panel or pump 

unit 

2. Pull off the connection cable to the microprocessor board. 

3. Loosen and remove screw (1) of the light barrier board. 

4. Loosen screw (2) of the pressure sensor and remove it togeth¬ 
er with plain washer and serrated lock washer. Then remove 
pressure sensor with pressure sensor board and light barrier 
board. 

5. Mount new pressure sensor. 

Note 

Make sure that the pressure sensor slide can smoothly run in the 
guides and that the coil core can move inside the coil. 

The serrated lock washer must be mounted, if necessary retrofit 
(see Fig.: 4 - 18). 


6. Adjusting the pressure sensor 

a) Call the pressure display in the Service Program 

..Alignment" 1 1 p. 3 - 6). 

b) Loosen hexagon socket screw (M 3x6) on the pressure 
sensor unit (with a 2.5 mm Allen key). 


4- 18 


Infusomat® fm 2.2 gb 


















Unit Elements 



c) Push the pressure sensor unit with board slightly forward 
or backward. 

d) Tighten the Allen screw. 

e) The new OIL value will be displayed (repeat if necessary 
until the value is increased by 5 to 15 digits). 

f) Return to the initial function with END. - Select SAVE NO. 
(Do not actuate the YES key.) 

g) Switch off unit. 

7. Assembly is done in reverse order. 

8. Check the user data and reenter, if necessary, as data was 
saved in the EEPROM of the exchanged light barrier board. 

9. Calibrate pressure sensor: 


WARNING 

NEVER OPERATE THE UNIT WITH PLUGGED IN SERVICE CONNEC¬ 
TOR ON THE PATIENT. WHEN THE UNIT WAS OPERATED WITH 
PLUGGED IN SERVICE CONNECTOR IT IS TO BE SWITCHED OFF 
ONCE BEFORE ANY FURTHER USE. 


Note 

To calibrate the pressure sensor a pressure calibration device is re¬ 
quired. An alignment with infusion lines is not permitted. 


a) Clean the pump front side. 

b) Place the Infusomat® fm without mains lead and drop 
sensor and the service connector plugged in horizontally 
(front facing upwards) in the cellular packing of the cal¬ 
ibration device. 

c) Call function 310 in the Service Program 

Control Function 310" Cp.3- 6). 

d) Open pump cover. 

e) Fasten holders for the calibration weights under the 
pump cover and let snap in at the locking bow. 

f) Position weight 1 (100 g) for 400 mbar carefully on the 
pressure sensor. The weight must be placed without any 
friction in the holder. 

g) Note and confirm the measured value. 

h) Repeat steps 7. and 8. with weight 2 (128 g) for 800 mbar 
and weight 3 (166 g) for 1200 mbar. Confirm the meas¬ 
ured value for 800 mbar. 

i) Remove the holder and do not save data. 


Infusomat® fm 2.2 gb 


4- 19 






Unit Elements 



j) Call function 500 in the Service Program and confirm 
"Change calibration OIL" with "Yes". 

k) Enter the calibration values via the keyboard and ac¬ 
knowledge with "Yes". 

l) Quit function in the Service Program and save data. 

m) Register the changed pressure values in the unit book. 

n) Check the electronic pressure control 

Pressure Control (Pressure Sensor)' 1 O p. 8 - 3). 


Check 

Electrical safety, functional check. 


4.20 Air Inline Sensor 



The analog board must be additionally exchanged for boards 
without an index. There are modified calibration and check values 
for the air inline sensor. Enter the new calibration value for every 
unit in the Service Program under CALIBRATION AIR INLINE SEN¬ 


SOR. 

Designation Ord. No. 

Air inline sensor with crimp terminals . 3450 5750 

Exchange 


1. Remove battery 

2. Dismount cover .Housing"''; p, 4 - 4). 

3. Disassemble front frame 

4. Press the complete sensor out of the frame. 

5. Remove terminals from the connector. 

6. Assemble cable to the connector (check tight seat). 

7. Assembly is done in reverse order. 

Check 

After exchange of the air inline sensor: 

Check air value 
Check water value 

Check calibration value (alarm threshold), adjust if necessary 
Electrical safety, functional check. 


4- 20 


Infusomat® fm 2.2 gb 




































Unit Elements 


4.21 Alarm Buzzer Designation Ord. No. 

Buzzer incl. seal ring. 3450 5776 

Exchange 


1. Remove battery (see ..Battery" O p. 4 - 1). 

2. Dismount cover (see ..Housing” Op.4- 4). 

Check 

Electrical safety, functional check. 


4.22 Air Insulation Board Designation Ord. No. 

Air insulation board . 3450 6187 

Exchange 


1. Remove battery 

2. Dismount cover Housing p.4-4). 

3. Pull off connector Pi from board. 

4. Remove screws (2 M 3x16) with distance sleeve (12 mm) 
from the air insulation board, exchange the board. 

5. Assembly is done in reverse order. 

Check 

Electrical safety, function check, air value in the Service Program. 


Infusomat® fm 2.2 gb 


4-21 






Unit Elements 



4.23 Frame with Seal Plate Designation Ord. No. 

Frame unit with seal plate . 3450 5466 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Disassemble pump cover 

4. Disassemble the microprocessor board 

Board" O p. 4 - 6), analog board (see ..Analog Board” O 

and the rear panel. 

5. Disassemble front frame 

6. Disassemble door frame (see „Door Frame" O p. 4 - 23). 

7. Disassemble pump unit (see ..Purnp Unit" O p. 4 - 16). 

8. Disassemble air inline sensor 

p. 4 - 20). 

9. Exchange the frame unit with seal plate. 

10. Assembly is done in reverse order. 

Check 

Electrical safety, functional check, pump unit check. 



4- 22 


Infusomat® fm 2.2 gb 














Unit Elements 



4.24 Door Frame 



Fig.: 4 - 21 


Designation Ord. No. 

Door frame inci. pressure spring and magnet. 3450 5598 

without door lock 

Seal for door frame / flexible cable (5 pcs.) . 3477 3347 

Hinge unit . 3450 5571 

Hinge pin for hinge unit. 3450 5580 

Exchange 


1. Remove battery see ,.Battery" H p. 4 - 1). 

2. Dismount cover 

3. Loosen the countersunk screw (M 3x6) and bridge. 

4. Swivel out the microprocessor board. 

5. Disconnect flexible cable from the display board. 

6. Disassemble pump cover ;ee „Pump Cover" 1 ! p. 4 - 3). 

7. Disassemble front frame (see ,.Front Frame" 1 : p. 4 - 15). 

8. Remove countersunk screws from hinge. 

9. Disassemble door lock (see ..Door Lock" H p. 4 - 2). 

10. Pull out the doorframe to the front and take care not to dam¬ 
age the cables. 

11. Disassemble the door hinge pin. Pay attention to correct ori¬ 
entation during assembly. 

12. Remove tamper-proof caps (6 pieces) on the door frame by 
piercing a screwdriver through the caps. 

13. Loosen screws. 

14. Remove support plate with modules from the door frame. 

15. Exchange the door frame. Do not forget the seal. 

16. Assembly is done in reverse order. 

Check 

Electrical safety, functional check, pump unit check. 


Infusomat® fm 2.2 gb 


4- 23 


































Unit Elements 



4.25 Membrane Keyboard with Support Plate Designation Ord. No. 

Membrane keyboard with support plate. 3450 5547 

seal and blind plate 

Exchange 


1. Remove battery 

2. Dismount cover 

3. Loosen countersunk screw and bridge. 

4. Swivel out the microprocessor board. 

5. Disconnect flexible cable from the display board. 

6. Disassemble pump cover 

7. Disassemble front frame (see ,.Front Fram 1 : p.4-15). 

8. Disassemble door lock 

9. Remove tamper-proof caps on the door frame by piercing a 
screwdriver through the caps. 

10. Loosen screws (PT 2.5x14). 

11. Remove support plate with modules from the door frame. 
Carefully pull out the flexible cable through the frame. 

12. Remove clamp from the display board. 

13. Remove connector from the membrane keyboard and the ca¬ 
ble to the LCD module. Remove display board from the sup¬ 
port plate. 

14. Disassemble the LCD module. 

15. Exchange the membrane keyboard with support plate. 

16. Assembly is done in reverse order. 

Check 

Electrical safety, functional check, pump unit check. 



4- 24 


Infusomat® fm 2.2 gb 









Unit Elements 



4.26 Display Board Designation Ord. No. 

Display board, raw material No.: 3810 6205 

Display board new part (Dupont blue). 3450 555A 

Display board exchange (Dupont blue) . 3488 046A 

Display board, raw material No.: 3810 6906 

Display board new part (AMP black) . 3450 555B 

Display board exchange (AMP black). 3488 046B 

(see ..Microprocessor Board" O p. 4 - 6) 

Clamp for display board (20 pcs.) . 3450 0448 


Exchange 

See membrane keyboard / support plate. 


CAUTION 

Type of the boards depends on the membrane connectors on the 
microprocessor board (see ,.Microprocessor Board" O p. 4 - 6). 


Check 

Electrical safety, functional check, pump unit check. 


4.27 LCD Module Designation Ord. No. 

LCD module. 3450 5563 

Exchange 


1. Remove battery 

2. Disassemble door lock (see „Door Lock" C p, 4 - 2). 

3. Remove tamper-proof caps on the door frame by piercing a 
screwdriver through the caps. 

4. Loosen screws (PT 2.5x14). 

5. Remove support plate with modules from the door frame. 

6. Disassemble the LCD module. 

7. Assembly is done in reverse order. Set the contrast. 

Check 

Electrical safety, functional check. 


Infusomat® fm 2.2 gb 


4- 25 













Unit Elements 


4 


For your notes: 


4- 26 


Infusomat® fm 2.2 gb 





Checks after Repair 


1. Visual Inspection 


□ OK after visual inspection 



Depending on the work carried out, carry out the respective cheek 
blocks (1., 2., 3 and / or 4.). 


2. Safety Check 

according to IEC/EN 60 601-1 
orVDE 0751 

□ Mains voltage _VAC 

□ Protective conductor 
resistance 

inch mains 

cable < 0.2£2 £2 

□ Insulation resistance 

» 2 M£2 £2 

□ Earth leakage current 

< 30 pA |iA 

□ Patient leakage current 

< 5 |iA (jA 


3. Functional Inspection 


Switch on unit: 

□ Self-test 

□ Control lamps 

Compare with display: 

□ Set delivery rate 

Battery test: 

□ Switch mains/battery/ 
mains 

□ Switch on in battery mode 
and check self-test 

Air inline sensor: 

□ 0.1 ml air bubbles no 
alarm 

□ 0.4 ml air bubbles alarm 

□ Air value 

□ Water value 

□ Check calibration value 
and if necessary enter 

Drop sensor: 

□ Simulate occlusion alarm 
(alarm with closed roller 
clamp) 

□ Simulate free flow (alarm) 

□ Staff call 

□ Alarm suppression 


4. Pump Unit Inspection 


Electronic pressure control: 

□ Check alarm with switch- 
off pressure 

low / medium / high 

Mechanical pressure control 

□ max. 1.6 bar _bar 

□ > 0.7 bar _bar 

□ Safety clamp 
(no free flow) 

Pressure check > 0.4bar 
no free flow 

□ After start-up according 
to the instructions for 
use: 

Delivery accuracy ± 5% 


Observe the procedural instructions 

tions for Inspectio : - 1 ! 


Infusomat® fm 2.2 gb 


5- 1 




















Checks after Repair 


For your notes: 


5 - 2 


Infusomat® fm 2.2 gb 





Maintenance 


6 


It is recommended every 2 years. In addition to the technical safe¬ 
ty inspection, the following assemblies/components are to be 
checked: 

1. Check rubber feet and if necessary exchange. 

2. Check smooth running of the pump cover, lock mechanism 
and door. 

3. Check smooth running of the flow inhibitor, clean and if nec¬ 
essary exchange pressure springs. 

4. Check seal membrane and if necessary exchange. 

5. Check the drop sensor optics and spring mechanism and 
clean, if necessary. 

6. Open unit. Internal visual inspection. Clean seal surfaces and 
if necessary exchange sealing strip. 

7. Check mechanical pressure control and if necessary calibrate. 

8. Check electronic pressure control and if necessary calibrate 

(see ,.Pressure Sensor" O p. 4 - 18). 

9. Assemble and seal unit ready for operation. 


Infusomat® fm 2.2 gb 


6 - 1 





Maintenance 


6 


For your notes: 


6 - 2 


Infusomat® fm 2.2 gb 





Technical Safety Check TSC 

Index c 


(Master - to be added to the documentation) 


Checklist for Technical Safety Check - Every 24 Months 

Unit: Infusomat® fm 
Manufacturer: B. Braun Melsungen AG 

Observe the Service Manual and the instructions for use. All measured values are to be documented. 
Accessories used should be included in testing. Make exclusive use of calibrated measuring instru¬ 
ments. 


Article No. 


Unit No. 


Year of Procurement 



1. Visual Inspection 

as 

2. Safety Check 

per EN 60601-1 


4. Functional Inspection 

□ 

Unit clean, complete, un- 

□ 

Mains voltaqe VAC 

Switch on unit: 

Drop sensor: 


damaged 

□ 

Protective conductor resist- 

□ 

Self-test 

□ 

Simulate occlusion alarm 

□ 

Pump sealing diaphragm 


ance 


□ 

Control lamps 


(alarm with closed roller 

□ 

Membrane keyboard, rubber 


incl. mains 


Compare with display: 


clamp) 


feet 


cable < 0.2£2 

n 

□ 

Set delivery rate 

□ 

Simulate free flow (alarm) 

□ 

Operating unit, lock mecha- 

□ 

Insulation resistance 


□ 

Set volume 




nism, pump cover 


» 2 Mil 

n 

□ 

Set time 

Electronic pressure control: 

□ 

Safety clamp (flow inhibi- 

□ 

Earth leakage current 




□ 

Check alarm with switch- 


tor) 


30 |oA 

.ma 

Battery test: 


off pressure 

□ 

Mains cable and mains plug 

□ 

Patient leakage current 


□ 

Switch mains/battery/mains 


low / medium / high 


connector 


<5 jxA 

pA 

□ 

Switch on in battery mode 



□ 

Staff call lead and plug con- 





and cheek self-test 

Mechanical pressure control: 


nector 


3. Accessories Used 




□ 

max 1.6 bar bar 

□ 

Interface lead and plug con- 

□ 

Staff call lead 


Air 

inline sensor: 


> 0.7 bar bar 


nector 

□ 



n 

0.1 ml air bubbles no alarm 

□ 

Staff call 

□ 

Drop sensor line and plug 

□ 



□ 

0.4 ml air bubbles alarm 

□ 

Alarm suppression 


connector 




□ 

Air value max 91 mV 

□ 

Safety clamp 

□ 

Check voltage values 




□ 

Water value min. 494mV 


(no free flow) 


100 -120V T 0.315A 




□ 

Check threshold value= 182 


Pressure check > 0.4bar no 


200 -240VT0.16A 





mV and adjust if necessary 


free flow 








□ 

After start-up according to 









the instructions for use: 









Delivery accuracy + 5°/o 


Infusion line used for Technical Safety Check: 

Type:_ Manufacturer:. 

Test result: Defects found which could endanger patients, users or third parties: Yes No 
Measures to be taken: 


Special features / Documentation: 


Repair 

- 


Inspection performed by: 


Unit handed over to/on: 


Date / Signature: 


Next deadline: 


M625 00 00 85 F04 C 3890 9979 (GB) 
Infusomat® fm 2.2 gb 


7 - 1 
















































Technical Safety Check TSC 


For your notes: 


7 - 2 


Infusomat® fm 2.2 gb 





Procedural Instructions for Inspection 


8 


1. Visual Inspection 

Operating unit, lock mechanism, pump cover, seal membrane, 
flow inhibitor. Door lock: easy opening and closing, correct top 
and bottom locking. 

Pump cover must automatically open when the unit door is 
opened. 

2. Electrical Safety 

Protective conductor resistance 

Protective conductor resistance < 0.2 il incl. mains lead. 

Measuring points: 

Potential equalization bolt 

Bolt for door lock 

Unit housing: 

a) If the unit is not sealed countersunk screw at the rear of 

the unit. 

b) If the unit is sealed, remove lacquerfrom one of the holes 
in the foot stands. 

Note 

Do not use the foot stand mounting screws as alternative meas¬ 
uring points. 


Document largest value. 

Insulation Resistance 

Insulation resistance » 2 Mil 

Measurement with 500 V between shorted mains connectors and 

potential equalization bolt. 

Earth Leakage Current 

Earth leakage current < 30 pA incl. mains cable. 

Measurement under standard conditions at the protective con¬ 
ductor of the mains cable. Two measurements (one with reversed 
polarity). Document largest value. 

Patient Leakage Current 

Patient leakage current < 5 pA 

Connect cannula to the original Infusomat line (medium NaCI so¬ 
lution). Vent the set and run for approx. 1 minute. Measure can¬ 
nula with test equipment e.g. NSP 3000/4000. 


Infusomat® fm 2.2 gb 


8 - 1 







8 


Procedural Instructions for Inspection 


WARNING 

4. Functional Inspection NEVER OPERATE THE UNIT WITH PLUGGED IN SERVICE CONNEC¬ 

TOR ON THE PATIENT. WHEN THE UNIT WAS OPERATED WITH 
PLUGGED IN SERVICE CONNECTOR IT IS TO BE SWITCHED OFF 
ONCE BEFORE ANY FURTHER USE. 


Switch-on Test 

Switch-on test keyboard and display: check correct course. Alarm, 
LED display 000, LCD display VOL TIME etc. display of all pixels, 
brightness, contrast. 

Battery Test 

Switch mains/battery/mains: 

Interrupt mains supply twice in intervals of 1 second. Pay atten¬ 
tion to the switch-over on the LED display. The unit must not 
switch to malfunction. 

Note 

Running time minimum 30 minutes after charging of 16 hours. 


Air Inline Sensor 

Set rate to 400 ml/h. 

Inject 0.1 ml air bubble with a 1 ml syringe. An alarm must 
not be activated. 

Then inject 0.4 ml air bubble. An alarm must be activated. 

Check air inline sensor values in the Service Program "Air In¬ 
line Sensor Function 300.0”, (see „Air Inline Sensor Function 
300“ cf p. 3 - 6) and „... 520.0” (see „Air Inline Sensor 
Function 510* or 520**” O p. 3 - 11). Values see TSC-list 
(see ..Technical Safety Check TSC” Op. 7 - 1). 

Drop Sensor 

Set rate to 400 ml/h. 

Simulate occlusion: Clamp infusion line in front of pump to 
prevent any drops. Alarm after less than 5 sec. 

Simulate free flow: Press bottom part of the drop chamber 
together, to generate a jet. Immediate alarm. 

Staff Call 

Operation: Pin 3 and 5 connected. Pin 1 and 3 open. 

Alarm: Pin 1 and 3 connected. Pin 3 and 5 open. 

Note 

Reverse connection with IFMA software. 


8 - 2 


Infusomat® fm 2.2 gb 








Procedural Instructions for Inspection 


8 



Alarm Suppression 

Press the alarm key. The current alarm is suppressed for 2 minutes. 

General Pressure Measurement 

An electronic manometer should be used for the measurement 
described hereafter. 

If a mechanic manometer is used instead values which are appr. 
100 mbar lower are to be expected. 

Connect manometer to the outlet side of the pump and position 
the manometer approx, to medium height of the Infusomat® fm. 
Proceed as follows: 

Vent manometer (filled with water) 4>100 mm or 160 mm. 
Measuring range: 2.5 or 4 bar. 

Note 

The results differ according to different measuring methods. 


Use infusion line maximum 50 times for pressure measurement. 

Electronic Pressure Control (Pressure Sensor) 

Set rate to 50 ml/h. Pressure sensor threshold low/medium/high. 

Deliver in an open system via the 3 way stop-cock. Turn stop-cock 
to manometer and build-up pressure. 

Document the alarm threshold. 

Pressure sensor threshold low 250 to 650 mbar 
Pressure sensor threshold medium550 to 950 mbar 
Pressure sensor threshold high 900 to 1300 mbar 

Mechanical Pressure Control 

Set pressure sensor threshold to mechanical (test plug). 

Switch off drop control. Build up pressure with 400 ml/h. 
Then measure with 100 ml/h. 

Measurement upper 

pressure value 1.35 to 1.76 bar 

(mechanical measurement, max. 
1.6 bar) 

Measurement lower 

pressure value > 0.95 bar 

(mechanical measurement > 0.7 
bar) 


Infusomat® fm 2.2 gb 


8 - 3 


























8 


Procedural Instructions for Inspection 


Mechanical Pressure Calibration 

Check pump pressure. If the deviation is max. ± 0.3 bar from set 
range, the pump can be recalibrated. 

P max 1.35 to 1.76 bar; P min > 0.95 bar. 

Carry out pressure measurement. Calibrate pressure range at the 
set screw with an Allen key 2.5 mm. - After the pressure check the 
mechanical setting is to be switched off! 

After the service connector has been disconnected the electronic 
pressure control is not automatically activated again. 

Flow Inhibitor 

Switch to stop at high pressures. Then open unit door. The pres¬ 
sure must stay above 0.4 bar. 


8 - 4 


Infusomat® fm 2.2 gb 





Procedural Instructions for Inspection 


8 


25 ml ± 0.4 ml 


f 


Fig.: 8 - 2 


< r 


Reference height 
80 + 2 cm 


L_J 



□ BOB O 

□ BE ■ 


Infusomat' fm 


Delivery Accuracy 

Measuring equipment: 

500 ml glass bottle, vented, drop chamber filled 2/3. 
Graduated cylinder 25 ml, accuracy + 0.4 ml 
Infusion solution NaCI or distilled water. 

Check system: no narrow sections or kinks. Delivery rate 250 
ml/h. Run-in time minimum 1 minute. 

Delivery rate determination: 

Perform measurement at ambient room temperature. 

Insert outlet cannula in graduated cylinder. Simultaneously 
start stop watch and Infusomat fm. Stop when the 25 ml 
mark is reached. A deviation of 3.6 ml is equivalent to approx 
1 o/o in the relevant range. Example: 


Set rate:. 250 ml/h 

Measured volume:. 25 ml 


Measurement Time 

Deviation 

o/o 

Rate 

ml/h 

6 min 

40.0 sec 

-10 

225,0 

6 min 

18.9 sec 

-5 

237,5 

6 min 

15.0 sec 

-4 

240,0 

6 min 

11.1 sec 

-3 

242,5 

6 min 

7.3 sec 

-2 

245,0 

6 min 

3.6 sec 

-1 

247,5 

6 min 

0.0 sec 

0 

250,0 

5 min 

56.4 sec 

1 

252,5 

5 min 

52.9 sec 

2 

255,0 

5 min 

49.5 sec 

3 

257,5 

5 min 

46.2 sec 

4 

260,0 

5 min 

42.9 sec 

5 

262,5 

5 min 

27.3 sec 

10 

275,0 


Table 8 - 1 


The inspection can be performed with a standard infusion line. 

A calibration line must be used for calibration! 

ment and Special Tools" Op.9 - 1) 


Infusomat® fm 2.2 gb 


8 - 5 











































8 


Procedural Instructions for Inspection 


Alternative Measuring Methods 

Inspection of the delivery rate with a weight measurement. Avoid 
errors due to evaporation! 

Measuring equipment: 

Seales 

Accuracy 0.1 g: 12 min 

Accuracy 0.01 g: 6-12 min 

Delivery rate determination: 

Set the delivery rate to 200 ml/h and run unit > 60 sec. (run- 
in time). 

Insert the outlet cannula in container and simultaneously 
start stop watch and Infusomat fm. 

After the time has expired stop Infusomat® fm and stop 
watch. 

Immediately determine the delivery rate. 


8 - 6 


Infusomat® fm 2.2 gb 





Test Equipment and Special Tools 0 


Test Equipment and Special Tools For Repair / for Technical Safety Check (TSC) 

Order No. 

Test equipment case Infusomat fm (complete) . 0770 1527 

with: 

Calibration gauge 4 mm (for adjustment after exchange 

of the pump cover). 0770 1489 

Pin punch 1.8 mm x 160 mm (for hinge pin/ 

disassembly of the pump cover). 0770 1446 

Pin punch 6 mm x 125 mm (for hinge pin/ 

assembly of the pump cover). 0770 1454 

Flat tool 100 x 20 mm (for assembly/ 

disassembly of the tube adapter). 0770 1462 

Special socket spanner Ml8 (for disassembly of 

the recessed plug). 0770 1497 

Manometer 0 - 4 bar. 0770 1357 

Service connector (red).0770 0709 

MFC service connector. 3450 1215 

OIL-test infusion line. 0770 1500 

Pressure calibration device.0770 5018 


Infusomat® fm 2.2 gb 


9 - 1 
















Test Equipment and Special Tools 


For your notes: 


9 - 2 


Infusomat® fm 2.2 gb 





Spare Parts List IQ 


Unit Elements 

Designation Ord. No. 

Fuse T 0.16 A 

for 200-240 V (10 pcs.). 3477 2847 

FuseTO.315 A for 100-120 V . 3477 0534 

(10 pieces) 

Fuse holder. 3450 5652 

Battery incl. connector plug, 1.8 Ah / 7.2 V. 3450 6357 

Cover for battery compartment. 3450 5504 

Door lock complete with push button.3450 5601 

Spring holder for door lock. 3450 5440 

Fixture for door lock. 3477 2790 

Housing labelling 

German. 3450 5610 

French. 3450 5946 

Dutch . 3450 5954 

Italian. 3450 5962 

English . 3450 5970 

Spanish. 3450 5989 

Danish. 3450 5997 

Norwegian . 3450 6101 

Swedish . 3450 6110 

Finnish . 3450 6128 

Portuguese. 3450 6136 

Czech . 3450 6144 

Polish . 3450 6152 

Castellano. 3450 6160 

Turkish . 3450 6179 

Foot stand complete with rubber feet. 3450 5415 

Handle. 3450 5512 

0-ring (20 pcs.). 3477 1530 

Analog board new part. 3450 580B 

Analog board exchange.34 88 047B 

Fuse T 1.6 A on analog board.34 77 3312 

(10 pieces) 

Rear panel without accessories. 3450 5628 

Cover for optical interface. 3477 3164 

Strip seal for rear panel. 3477 3142 

Drop sensor socket incl. cable and plug. 3450 5687 


Designation Ord. No. 

DIANET recessed plug (8 pin). 3450 5679 

Staff call recessed plug 

(5 pin). 3450 5660 

Rear panel board 

with 5 and 8 pin recessed plugs 

with 5VTTL interface. 3450 5636 

with RS232 interface . 3450 563A 

fm recessed plug (3 pin). 3477 3177 

Potential equalization bolt. 3477 0550 

Recessed mains plug without fuse holder. 3450 5644 

Fuse holder. 3450 5652 

Mains transformer 200-240 V. 3450 5709 

Mains transformer 100-120 V. 3450 5695 

Pump cover with lock. 3450 5717 

Blind plug 7.1 mm (10 pcs.) . 3477 3207 

Torsion spring in lever / pump cover (5 pcs.) . 3477 3363 

Torsion spring for pump cover (5 pcs.) . 3477 3355 

Lever (pump cover). 3477 4092 

Hinge pin for pump cover. 3477 3967 

Hinge pin for pump cover lever. 3450 5725 

Reed sensor set 

Sensor incl. 8 pin socket plug. 3450 5814 

Reed sensor incl. crimp terminals. 3450 5431 

Socket plug (AMP/100 pin) . 3451 3744 

Front frame without flow inhibitor and pressure spring ... 3450 
5822 

Circular seal behind front frame . 3477 3126 

Flow inhibitor with pressure spring. 3477 3258 

Pressure spring for flow inhibitor (5 pcs.). 3477 3266 

Tube adapter with magnet. 3450 5830 

Magnet for tube adapter . 3450 5849 

Finger pump (without motor) including pump, 
pump cover, seal membrane and 

boards. 3450 5407 

Finger pump (without motor) including pump, 

pump cover, and seal membrane. 3450 5407 

Membrane for pump unit. 3450 5733 

Motor with pinion. 3450 5741 


Infusomat® fm 2.2gbNot released 


10 - 1 



































































10 


Spare Parts List 


Designation Ord. No. 

Pressure sensor (cmpl.). 3450 7345 

Air inline sensor with crimp terminals . 3450 5750 

Buzzer incl. seal ring. 3450 5776 

Air insulation board . 3450 6187 

Frame unit with seal plate. 3450 5466 

Door frame inch pressure spring and magnet without 

door lock. 3450 5598 

Seal for door frame / flexible cable (5 pcs.) . 3477 3347 

Hinge unit . 3450 5571 

Hinge pin for hinge unit. 3450 5580 

Membrane keyboard with support plate, seal and 

blind plate. 3450 5547 

Display board, raw material No.: 3810 6205 

Display board new part (Dupont blue). 3450555A 

Display board exchange (Dupont blue) . 3488 046A 

Display board, raw material No.: 3810 6906 

Display board new part (AMP black) . 3450 555B 

Display board exchange (AMP black). 3488 046B 

Clamp for display board (20 pcs.) . 3450 0448 

LCD module. 3450 5563 


Software Update 

Update kit IFMB00002 or IFMB01002 . 3450 6306 

Interface line. 0871 1658 


(see ..Computer Interface" O p. 1 - 9) 


Colours 

Touch-up pen RAL 9002 (white). 3450 6977 

Touch-up pen RAL 7031 (grey). 3450 6985 


Designation Ord. No. 

Miscellaneous 

Mounting screw PT 2.5x14 (10 pcs.) . 3477 3100 

Mounting screw PT 2.2x8 (10 pcs.) . 3477 3118 

Screw PT 3x8 (20 pcs.). 3477 3185 

Screw M 4x30 .Standard part 

Screw M 3x6 .Standard part 

Screw M 4x8 .Standard part 

Screw M 6x45 .Standard part 

Screw M 3x30 .Standard part 

Screw M 3x16 .Standard part 

Screw M 4x12 .Standard part 

0-ring 6.07x1.78 . 3477 1530 

Distance sleeve (10 pcs.). 3477 3231 

Plain washer 3.2 (20 pcs.). 3477 3193 

Split washer B 3.1 .Standard part 

Washer 4.3.Standard part 

Washer 6.4.Standard part 

Serrated lock washer I 6.4.Standard part 

Serrated lock washer I 3.2.Standard part 

Serrated lock washer V 4.3.Standard part 

Rubber feet (20 pcs.). 3477 3096 

Tamper-proof cap 10mm (50 pcs.). 3477 3134 

Label for fuse (5 pcs.) . 3477 3150 

Clamp for display board (20 pcs.) . 3450 0448 

Shrink tube size 48.Standard part 

Shrink tube size 32.Standard part 


10 - 2 


Not released Infusomat® fm 2.2gb 



















































Spare Parts List 


10 



1 in addition split washer B 3.1 

2 in addition washer 4.3 and serrated lock washer I 4.3 

3 in addition washer 6.4 and serrated lock washer I 6.4 

4 in addition serrated lock washer I 3.2 

11 in addition serrated lock washer V 4.3 and tamper-proof cap 10 mm 


6 in addition serrated lock washer I 4.3 

7 in addition serrated lock washer I 3.2 

8 in addition washer 3.2/9 
S=Countersunk screw 


Fig.: 10 - 1 Exploded drawing 


lnfusomat®fm 2.2gbNot released 


10 - 3 



































































10 


Spare Parts List 


Accessories 


Designation 


Ord. No. Designation 


Ord. No. 


Pole Clamp 

Pole clamp (universal clamp, rotating) . 3450 9054 

Universal Clamp (Pole Clamp) 



Designation Ord. No. 

Universal clamp, complete. 3450 5857 

Universal clamp. 3450 8325 

Threaded rod. 3450 8333 

Star handle body. 3450 8384 

Safety clip. 3450 8341 

Safety hook. 3450 8368 

Plate (2 pcs.) . 3450 2610 

Connection cap D12/4 (5 pcs.). 3477 4149 

Bellows (5 pcs.) . 3477 3274 

Pressure spring (5 pcs.). 3477 4165 


Universal Clamp 



Designation 

Universal clamp, complete. 

Threaded rod . 

Safety hook. 

Turning handle. 

Rubber cover (5 pcs.). 

Bellows (5 pcs.) . 

Connection cap (5 pcs.) . 

Pressure spring for pole fixation (5 pcs.) 


Ord. No. 

not available any more 

.34 50 5903 

.34 50 5865 

.34 50 5890 

.34 77 3290 

.34 77 3274 

.34 77 3304 

.34 77 3282 


10- 4 


Not released Infusomat® fm 2.2gb 

























Appendix 


A 


Revision Service Documentation 


Version 2.0 


This manual has been completely revised. The most important 
changes are listed below: 

Changed manual structure 
New air value 
New TSC list 

New paragraph pressure sensor (exchange / calibration) 

New test equipment for pressure sensor 
New spare parts 
Total list of spare parts 

Version 2.1 

Changed spare parts numbers 

Version 2.2 

This version was approved by B.Braun on 26.09.2006. 

The most important changes of this version are listed below: 
Changed pressure sensor values 
Changes in texts and layout 


Current Information 


1. Noise Reduction 


From unit number 31067 the running noise of the motor was re¬ 
duced by optimizing the motor drive. This modification is standard 
for analog boards from index D on. 

Retrofitting for old boards: 


Designation 


Ord. No. 


Retrofit kit for noise reduction 


3450 0952 


Note 

See assembly instructions for retrofitting. 


Infusomat® fm 2.2 gb 


A - 1 








A 


Appendix 


2. EMC: Increase of Interference (e.g. against mobile phones) 

Exchange drop sensor against shielded version. 

Identification of a shielded drop sensor: 

The sensor is either marked with a casting stamp or an index A. 

Check: Ground contact of the drop sensor socket, if necessary ret¬ 
rofit (see „Drop Sensor Socket" O p. 4 - 10). 

If the drop sensor is not shielded: 

Retrofit interference clips 

Designation Ord. No. 

Retrofit kit. 3450 6969 

Note 

See assembly instructions for retrofitting. 


Fig.: 1 - 1 


V3 

V6 

VS 

V4 

V7 


Ausschnitt 

Mikroprozessorplatine 
3810622/1 bis Index B 


[1 


Lotseite 


Lotbrikke zwischen 

Vi Pin 1 nnA EK Pin 4R 



3. Modification of the Interface from 5V TTL to RS232 

Connect pin 3B of connector P5 on the soldering side to +5V 
(IR receiver V4, pin 3). 

Document the modification of the board by the following in¬ 
dex: 

MP old without index O new index D, 

MP old index A O new index E, 

MP old index B new index F. 

Mark the RS232 interface on the unit rear panel with an 
RS232 sticker. 


A- 2 


Infusomat® fm 2.2 gb