Worksaver Lawn Mower FM 560, FM 572 User Guide

Survival, Water, Medical Field Manuals

Military Manuals

Document text

OWNER’S/ 

OPERATOR’S 

MANUAL 


MODEL NO’s 
FM 560 
FM 572 


A CAUTION 

For Safe Operation 
Read Rules And 
Instructions Carefully 


q PT RFAR 

FINISHING MOWER 

For Cat. I 3-Pt. Hitch Tractors up to 35 HP 


SINO LEEINGLES, PIDA AYUDA 
A AIGUIEN QUE SI LO LEA 
PARA QUE LETRADUZCA LAS 
MEDIDAS DE SEGURIDAD. 


Safety Instructions Assembly & Mounting 

Tractor Preparation Maintenance 

Operating Instructions Repair Parts 


A CAUTION A 


THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD 
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE 


1. Select an area for assembly that is clean and free of any 
debris which might cause persons working on the 
assembly to trip. 

2. Do not lift heavy parts or assemblies. Use crane, jack, 
tackle, fork trucks or other mechanical devices. 

3. Preview the assembly instructions in your operator’s 
manual before proceeding further. 

4. If the assembly instructions call for parts or assemblies to 
be blocked up, use only blocking material that is in good 
condition and is capable of handling the weight of the 
assembly to be blocked. Also insure that the blocking 
material is on a clean, dry surface. 

5. Never put hands, or any part of body, under blocked up 
assemblies if at all possible. 


6. After completing assembly, thoroughly inspect the 
machine to be sure that all nuts, bolts, hydraulic fittings 
or any other fastened assemblies have been thoroughly 
tightened. 

7. Before operating the machine, thoroughly read the 
operation section of your operator's manual. 

8. Before operating, read the maintenance section of your 
operator's manual to be sure that any parts requiring 
lubrication, such as gearboxes, are full, to avoid any 
possible damage. 

9. Before operating equipment - If you have any 
questions regarding the proper assembly or 
operation, contact your dealer or representative. 






TABLE OF CONTENTS 

CHECKLISTS. 2 


SINO LEEINGLES, PIDA AYUDA A 
AIGUIEN QUE SI LO LEA PARA QUE 
LE TRADUZCA LAS MEDIDAS DE 
SEGURIDAD. 


SAFETY INFORMATION. 

SAFETY SIGNS. 

INSTRUCTIONS. 

ASSEMBLY INSTRUCTIONS . . . 
OPERATION INSTRUCTIONS . . 
TROUBLE-SHOOTING GUIDE . 
MAINTENANCE INSTRUCTIONS 
REPLACEMENT PARTS . 


3 


. 14 

STATEMENT 

. 18 

OF POLICY 

. 19 

It is the policy of Worksaver to 
improve its products where it is 

. 20 

possible and practical to do so. 
Worksaver reserves the right to 

. 23 

make changes or improvements 
in design and construction at any 

. 27 

time, without incurring the 
obligation to make these 
changes on previously manu¬ 

. 31 

factured units. 


TO THE OWNER: 

Read this manual before using your Finishing Mower. This manual is provided to give you the necessary 
operating and maintenance instructions for keeping your finishing mower in top operating condition. Please read 
this manual thoroughly. Understand what each control is for and how to use it. Observe all safety signs on the 
machine and noted throughout the manual for safe operation of implement. Keep this manual handy for ready ref¬ 
erence. 

Like all mechanical products, it will require cleaning and upkeep. Lubricate the Mower as specified. 

Use only genuine Worksaver service parts. Substitute parts will void the warranty and may not meet standards 
required for safe and satisfactory operation. Record the model and serial number of your Mower here: 


Model:_ Serial Number: 


RETAIL CUSTOMER’S RESPONSIBILITY 

It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubri¬ 
cate, maintain, and store the product in accordance with all instructions and safety procedures. Failure 
of the operator to read the Operator’s Manual is a misuse of this equipment. 

It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) 
repaired or replaced when continued operation would cause damage or excessive wear to other parts or 
cause a safety hazard. 

It is the Retail Customer’s responsibility to deliver the product to the authorized Worksaver Dealer, from 
whom he purchased it, for service or replacement of defective parts which are covered by warranty. 
Repairs to be submitted for warranty consideration must be made within forty-five (45) days of failure. 

It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling 
of the product for the purpose of performing a warranty obligation or inspection. 


1 


















CHECKLISTS 


DELIVERY CHECKLIST 


Inspect the mower thoroughly after assembly to be cer¬ 
tain it is set up properly. The following checklist is a 

reminder of points to inspect. Check off each item as it is 

found satisfactory or after proper adjustment is made. 

□ Check operator's manual and familiarize the opera¬ 
tor with all sections of it. 

□ Check that all safety shielding is in place. 

□ Check all bolts to be sure they are tight or adjusted 
properly at hinged locations. 

□ Check that all cotter pins are properly installed. 

□ Check PTO driveline. Make sure it is the correct 
length to operate mower with intended tractor. 

□ Check that all lubrication points with grease fittings 
have been lubricated. 

□ Check that blades have been properly installed. 
Check all blade bolts. 

□ Check mower attitude, after mounting on tractor. 

□ Check that gearbox is properly serviced and seals 
are not leaking. 

□ Check shear bolt for proper grade and installation. 

□ All safety signs (decals) in place and readable. 

□ When the cutter is transported on a road or highway 
at night or during the day, safety devices should be 
used for adequate warning to operators of other 
vehicles. 


PRE-OPERATION CHECKLIST 

(OWNER/OPERATOR RESPONSIBILITY) 

_Review and follow safety rules and safety signs on 

pages 3 through 17. 

_Check that mower is properly and securely 

attached to tractor. 

_Make sure driveline spring-activated locking pin or 

locking balls operate freely and are seated firmly in 
tractor PTO spline groove. 

_Lubricate all grease fitting locations. Make sure 

PTO shaft slip joint is lubricated. 

_Check to be sure gear lube runs out the small 

check plug on side of gearbox. 

_Check that all hardware is properly installed. 

_Check to ensure blades are sharp and secure and 

cutting edge is positioned to lead in a counterclock¬ 
wise rotation. 

_Check that all shields and guards are properly 

installed and in good condition. 

_Check cutting height, front to rear attitude and top 

link adjustment. 

_Place tractor PTO and transmission in neutral 

before starting engine. 

_Set tractor PTO gear select lever for 540 rpm 

operation. 

_Inspect area to be cut and remove stones, 

branches or other hard objects that might be 
thrown, causing injury or damage. 

_Check that PTO driveline shields are securely 

locked and clears the front of the mower frame. 


IMPORTANT! 

Gearbox was not filled at factory. It must be serviced before operating. Fill to 
proper level with SAE 90 oil. Failure to service will result in damage to gearbox. 


2 







To the Owner/Operator/Dealer 

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera¬ 
tor who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this 
implement to be used with all its safety equipment properly attached to minimize the chance of accidents. 


BEFORE YOU START!! 

Read the safety messages on the implement and shown in your manual. 
Observe the rules of safety and common sense! 


A 

THIS SYMBOL MEANS 
-ATTENTION! 

- BECOME ALERT! 
-YOUR SAFETY IS INVOLVED! 


THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT 
SAFETY WARNING MESSAGES. CAREFULLY READ EACH 
WARNING MESSAGE THAT FOLLOWS. FAILURE TO 
UNDERSTAND AND OBEY A SAFETY WARNING, OR 
RECOGNIZE A SAFETY HAZARD, COULD RESULT IN AN 
INJURY OR DEATH TO YOU OR OTHERS AROUND YOU. 
THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE 
SAFETY OF HIMSELF, AS WELL AS OTHERS, IN THE 
OPERATING AREA OF THE TRACTOR AND ATTACHED 
EQUIPMENT. 


UNDERSTAND SIGNAL WORDS 


Note the use of the signal words DANGER, WARNING 
and CAUTION with the safety messages. The 
appropriate signal word for each has been selected 
using the following guidelines: 

DANGER: Indicates an imminently hazardous situation 
that, if not avoided, will result in death or serious injury. 
This signal word is to be limited to the most extreme 
situations typically for machine components which, for 
functional purposes, cannot be guarded. 


WARNING: Indicates a potentially hazardous sit¬ 
uation that, if not avoided, could result in death 
or serious injury, and includes hazards that are 
exposed when guards are removed. It may also 
be used to alert against unsafe practices. 

CAUTION: Indicates a potentially hazardous sit¬ 
uation that, if not avoided, may result in minor or 
moderate injury. It may also be used to alert 
against unsafe practices. 


If you have questions not answered in this manual or require additional copies or the manual is damaged, please 
contact your dealer or the manufacturer directly. 


IMPORTANT SAFETY INFORMATION! 

Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your tractor, 
before assembly or operating, to acquaint yourself with the machines. It is the implement owner’s responsibility, if this 
machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to 
operating: 

1. Reads and understands the operator’s manuals. 

2. Is instructed in safe and proper use. 



The use of this equipment is subject to certain hazards which cannot be protected against by mechanical 
means or product design. All operators of this equipment must read and understand this entire manual, pay¬ 
ing particular attention to safety and operating instructions, prior to using. If there is something in this manu¬ 
al you do not understand, ask your supervisor, or your dealer, to explain it to you. 


3 





SAFETY INSTRUCTIONS (continued) 



EQUIPMENT SAFETY GUIDELINES 


A 


Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. 
Designers and manufacturers build in as many safety features as possible. However, every year many 
accidents occur which could have been avoided by a few seconds of thought and a more careful approach to 
handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this 
section. To avoid personal injury, study the following precautions and insist those working with you, or for you, 
follow them. 


A 


In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with 
a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in 
place. If shield removal becomes necessary for repairs, replace the shield prior to use. 


A 


Replace any CAUTION, WARNING, DANGER or instruction safety sign that is not readable or is missing. 
Location of such safety signs is indicated in this booklet. 


A 


Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this 
equipment. Consult your doctor about operating this machine while taking prescription medications. 


A 


Review the safety instructions with all users annually. 


A 


This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a 
responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per¬ 
sons to operate or assemble this unit until they have read this manual and have developed a thorough 
understanding of the safety precautions and of how it works. 


A 


To prevent injury or death, use a tractor equipped with a Roll-Over Protective System (ROPS). Do not paint 
over, remove or deface any safety signs or warning signs on your equipment. Observe all safety signs and 
practice the instruction on them. 


A 


Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T 
TRY IT. 


A 


Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and 
could affect the life of the equipment. 


A 


In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment, 
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper 
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also 
to Safety Messages and Operation Instructions in each of the appropriate sections of the Tractor and Mower 
Manuals. Pay close attention to the Safety Signs affixed to the Tractor and the Mower. 


4 



SAFETY INSTRUCTIONS (continued) 


A 


SAFETY SIGNS 

A Keep safety signs clean and legible at all times. 


A Replace safety signs that are missing or have become illegible. 

A Replaced parts that displayed a safety sign should also display the current sign. 

A Safety signs are available from your Distributor or Dealer Parts Department or the factory. 

How to Install Safety Signs: 

A Be sure that the installation area is clean and dry. 

A Be sure temperature is above 50°F (10 q C). 

A Decide on the exact position before you remove the backing paper. 

A Remove the smallest portion of the split backing paper. 

A Align the sign over the specified area and carefully press the small portion with the exposed sticky backing 
“ place. 

A Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place. 

A Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper. 


in 



TIRE SAFETY 


A 


Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which 
may result in serious injury or death. 


A 


Do not attempt to mount a tire unless you have the proper equipment and experience to do the job. 


A 


Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to serv¬ 
ice and/or mount tires. 


A 


Always order and install tires and wheels with appropriate capacity to meet or exceed the anticipated weight 
to be placed on the equipment. 


5 



SAFETY INSTRUCTIONS (continued) 



SAFETY TRAINING 


A 


Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro¬ 
vide safe equipment can be wiped out by a single careless act of an operator. 


A 


In addition to the design and configuration of equipment, hazard control and accident prevention are depend¬ 
ent upon the awareness, concern, prudence and proper training of personnel involved in the operation, trans¬ 
port, maintenance and storage of equipment. 


A 


It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of an 
operator. It is the operator’s responsibility to read and understand ALL Safety and Operating instructions in the 
manual and to follow these. Accidents can be avoided. 


A 


Working with unfamiliar equipment can lead to careless injuries. Read this manual, and the manual for your 
tractor, before assembly or operating, to acquaint yourself with the machines. It is the rotary mower owner’s 
responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain 
that the operator, prior to operating: 


1. Reads and understands the operator’s manuals. 

2. Is instructed in safe and proper use. 


A 


Know your controls and how to stop tractor, engine, and mower quickly in an emergency. Read this manual 
and the one provided with your tractor. 


A 


Train all new personnel and review instructions frequently with existing workers. A person who has not read 
and understood all operating and safety instructions is not qualified to operate the machine. An untrained oper¬ 
ator exposes himself and bystanders to possible serious injury or death. 


A 


Do not allow children to operate this machine. 


6 



SAFETY INSTRUCTIONS (continued) 



PREPARATION 


A 


Never operate the tractor and mower until you have read and completely understand this manual, the Tractor 
Operator’s Manual, and each of the Safety Messages found on the safety signs on the tractor and mower. 


A 


Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended 
during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement. 
Do not allow long hair, loose fitting clothing or jewelry to be around moving parts. 


A 


PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! 

Tractors with or without Mowers attached can often be noisy enough to cause permanent, partial hearing loss. 
We recommend that you wear hearing protection on a full-time basis if the noise in the Operator’s position 
exceeds 80db. Noise over 85db on a long-term basis can cause severe hearing loss. Noise over 90db adja¬ 
cent to the Operator over a long-term basis may cause permanent, total hearing loss. NOTE: Hearing loss from 
loud noise (from tractors, chain saws, radios, and other such sources close to the ear) is cumulative over a life¬ 
time without hope of natural recovery. 


A 


Operate the mower only with a tractor equipped with an approved Roll-Over Protective System (ROPS). 
Always wear your seat belt on tractors equipped with a ROPS. Serious injury or even death could result from 
falling off the tractor - particularly during a turnover when the operator could be pinned under the ROPS or the 
tractor. Keep foldable ROPS systems in “locked up" position at all times. 


A 


Clear area to be cut of stones, branches or other debris that might be thrown, causing injury or damage. 


A 


Operate only in daylight or good artificial light. 


A 


Ensure mower is properly mounted, adjusted and in good operating condition. 


A 


Make sure driveline spring-activated locking pin or balls operate freely and are seated firmly in tractor PTO 
stub shaft groove. 


A 


Ensure that all safety shielding and safety signs are properly installed and in good condition. 


7 



SAFETY INSTRUCTIONS (continued) 



STARTING AND STOPPING SAFETY 


Mower operating power is supplied from tractor PTO. Refer to your tractor manual for PTO engagement and 
disengagement instructions. Always operate the tractor PTO in the 540 rpm speed selection. DO NOT OVER 
SPEED! Know how to stop tractor and mower quickly in case of an emergency. 


A 


When engaging PTO, the engine RPM should always be low. Once engaged and ready to start cutting, raise 
PTO speed to 540 RPM and maintain throughout cutting operation. 


A 


Check the tractor master shield over the PTO stub shaft. Make sure it is in good condition and fastened 
securely to the tractor. Purchase a new shield if old shield is damaged or missing. (You may have to use a 
tractor salvage yard for replacement parts on older tractors.) 



OPERATIONAL SAFETY 


A 


The use of this equipment is subject to certain hazards which cannot be protected against by mechanical 
means or product design. All operators of this equipment must read and understand this entire manual, pay¬ 
ing particular attention to safety and operating instructions, prior to using. If there is something in this manu¬ 
al you do not understand, ask your supervisor, or your dealer, to explain it to you. 


A 


Most accidents occur because of neglect or carelessness. Keep all helpers and bystanders at least several 
hundred feet from an operating rotary mower. Only properly trained people should operate this machine. 


A 


The majority of accidents involve entanglement on the driveline, injury of bystanders by objects thrown by the 
rotating blades, and operators being knocked off the tractor by low hanging limbs and then being run over by 
the mower. Accidents are most likely to occur with machines that are loaned or rented to someone who has 
not read the owner’s manual and is not familiar with a rotary mower. 


A 


Always stop the tractor, set brake, shut off the tractor engine, remove the ignition key, lower implement to the 
ground and allow cutter blades to come to a complete stop before dismounting tractor. Never leave equip¬ 
ment unattended with the tractor running or with implement in raised position. 


A 


Never place hands or feet under mower with tractor engine running or before you are sure all motion has 
stopped. Stay clear of all moving parts. 


A 


Do not reach or place yourself under equipment until it is blocked securely. 


8 



SAFETY INSTRUCTIONS (continued) 



OPERATIONAL SAFETY Continued' 


A 

A 

A 

A 

A 

A 

A 


Take all possible precautions when leaving unit unattended: Disengage PTO, set parking brake, stop engine 
and remove key from ignition. Park in level area. 

Do not allow riders on the rotary mower or tractor at any time. There is no safe place for any riders. 

Disengage power takeoff (PTO) and place transmission into neutral before attempting to start engine. 

Do not operate unless all personnel, livestock, and pets are 100 yards away to prevent injury by thrown objects. 
Never direct discharge toward anyone. 

Install and secure all guards and shields before starting or operating. 

Keep hands, feet, hair, and clothing away from moving parts. 

This rotary mower is designed for use only on tractors with 540 RPM power takeoff. 


A 


Never operate tractor and mower under trees with low hanging limbs. Operators can be knocked off the trac¬ 
tor and then run over by the rotating blades. 


A 


The rotating parts of this machine have been designed and tested for rugged use. However, they could fail 
upon impact with heavy, solid objects such as steel guard rails, posts, and concrete abutments. Such impact 
could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of prop¬ 
erty damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. 


A 


Frequently check mower blades. They should be sharp, free of nicks and cracks and securely fastened. 


A 


Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the 
mower head. These items could then swing outside the housing at greater velocities than the blades. Such a 
situation is extremely hazardous. Inspect the cutting area for such objects before mowing. Removing any like 
object from the site. Never allow the cutting blades to contact such items. 


A 


Pick up all rocks and other debris before mowing. Enter new areas carefully. Cut material higher at first, allow¬ 
ing cutter to clear hidden objects. Never assume an area is clear. Always Check! 


A 


Stop mower and tractor immediately upon striking an obstruction. Turn engine off, remove key, inspect and 
repair any damage before resuming operation. 


9 



SAFETY INSTRUCTIONS (continued) 



OPERATIONAL SAFETY (continued) 


A 


The mower discharge deflectors, belt guards, driveline and gearbox shields should be used and maintained in 
good working condition. They should be inspected carefully at least daily. Missing, broken or worn items must 
be replaced at once and before operating mower to reduce the possibility of injury from thrown objects or 
entanglement. 


A 


Stay alert for holes, rocks, stumps and roots in the terrain and other hidden hazards. Keep away from 
drop-offs. 


A 


Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and 
when operating close to ditches or fences. Be careful when turning sharp corners. 


A 


Reduce speed on slopes and sharp turns to minimize tipping or loss of control. Be careful when changing 
directions on slopes. Do not start or stop suddenly on slopes. Avoid operation on steep slopes. 


A 


When using a unit, a minimum 20% of tractor and equipment weight must be on tractor front wheels. Without 
this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a front end 
loader, front wheel weights, ballast in tires of front tractor weights. When attaining a minimum 20% of tractor 
and equipment weight on the front wheels, you must not exceed the ROPS weight certification. Weigh the trac¬ 
tor and equipment. Do not guess or estimate! 


A 


Inspect the entire machine periodically as indicated in the Maintenance Section of this manual. Look for loose 
fasteners, worn or broken parts, pinched hydraulic hoses, and leaky or loose fittings. Make sure all pins have 
cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. 


A 


Be careful when operating tractor and mower on uneven ground to avoid upsetting. 


A 


In extremely uneven terrain, tractor rear wheel weights, front tractor weights, and/or tire ballast should be used 
to improve stability. 


A 


Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up" tractor and cutter. Practice 
will improve your skills in maneuvering rough terrain. 


A 


Avoid sudden starts and stops while traveling up or downhill. 


A 


Always cut down slopes; never across the face. Avoid operation on steep slopes. Slow down on sharp turns 
and slopes to prevent tipping and/or loss of control. 


10 



SAFETY INSTRUCTIONS (continued) 



TRANSPORT SAFETY 


A 

A 

A 

A 

A 

A 

A 


Comply with state and local laws governing highway safety and movement of farm machinery on public roads. 

The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. 
Local laws should be checked for all highway lighting and marking requirements. 

When driving the tractor and equipment on the road or highway under 20 mph (32 kph) at night or during the 
day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. 

Always be sure the implement is in the proper raised position for transport. 

Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering 
control. 

Plan your route to avoid heavy traffic. 

Always install transport locks, pins or brackets before transporting. 


A 


Do not drink and drive! 


A 


Watch for traffic when operating near or crossing roadways. 


A 


Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Make certain that at 
least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or 
uneven surfaces, and loose gravel. 


A 


Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and 
when operating close to ditches or fences. Be careful when turning sharp corners. 


A 


Never allow riders on either tractor or mower. Falling off can kill. 


A 


Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, inter¬ 
sections, etc. 


A 


Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces. 


11 



SAFETY INSTRUCTIONS (continued) 



MAINTENANCE SAFETY 


A 


Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. 


A 


Follow good shop practices. 

- Keep service area clean and dry. 

- Be sure electrical outlets and tools are properly grounded. 

- Use adequate light for the job at hand. 


A 


Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building. 
The exhaust fumes may cause asphyxiation. 


A 


Before working on this machine, drive to a level area, disengage the PTO, lower implement (or if working 
underneath, raise and block securely), shut off the engine, set the brakes, and remove the ignition keys. 


A 


Be certain all moving parts on attachments have come to a complete stop before attempting to perform 
maintenance. 


A 


Never work under equipment unless it is blocked securely. Never depend on hydraulic system to keep imple¬ 
ment in raised position. 


A 


Keep all persons away from operator control area while performing adjustments, service, or maintenance. 


A 


Always use personal protection devices such as eye, hand and hearing protectors, when performing any 
service or maintenance. 


A 


Frequently check mower blades. They should be sharp, free of nicks and cracks and securely fastened. 


A 


Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to ensure unit 
is in a safe condition. 


A 


When completing a maintenance or service function, make sure all safety shields and devices are installed 
before placing unit in service. 


12 



SAFETY INSTRUCTIONS (continued) 



MAINTENANCE SAFETY (continued) 


A 


After servicing, be sure all tools, parts and service equipment are removed. 


A 


Check to ensure all safety signs are installed and in good condition. (See safety sign section for location 
drawing.) 


A 


Do not allow grease or oil to build up on any deck or platform. 


A 


Never replace hex bolts with less than grade five bolts unless otherwise specified, i.e. shear bolts. Refer to bolt 
torque chart for head identification marking. 


A 


Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement 
parts must be used to restore your equipment to original specifications. The manufacturer will not claim respon¬ 
sibility for use of unapproved parts and/or accessories and other damages as a result of their use. 


A 


If equipment has been altered in any way from original design, the manufacturer does not accept any liability 
for injury or warranty. 


A 


A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this 
equipment. 



STORAGE SAFETY 


A 


Following operation, or when unhooking, stop the tractor, set the brakes, disengage the PTO, shut off the 
engine and remove the ignition keys. 


A 


Store the unit in an area away from human activity. 


A 


Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock 
injury could result. 


A 


Do not permit children to play on or around the stored unit. 


A 


Make sure all parked machines are on a hard, level surface and engage all safety devices. 


A 


If blocking is used, make sure it is solid and secure before leaving area. 


13 



SAFETY SIGN LOCATION 



ITEM 

PART NO. 

ITG REF. 

QTY. 

LEVEL 

DESCRIPTION 

1 

101106 

13-006 

2 

Danger! 

Guard missing 

2 

101175 

13-009 

2 

Warning! 

Rotating V-belt warning 

3 

101183 

13-007 

1 

N/A 

Greasing point 

4 

101101 

13-008 

1 

Warning! 

540 RPM max. input speed 

5 

101177 

13-005 

1 

N/A 

48” mower serial number tag 


101178 

13-022 

1 

N/A 

60” mower serial number tag 


101179 

13-023 

1 

N/A 

72” mower serial number tag 

6 

101174 

13-013 

1 

N/A 

Gearbox check oil level 

7 

101103 

13-014 

1 

Danger! 

Rotating PTO shaft warning 

8 

101180 

13-010 

1 

N/A 

48” mower decal 


101181 

13-011 

1 

N/A 

60” mower decal 


101182 

13-012 

1 

N/A 

72” mower decal 

9 

101157 

13-017 

1 

Warning! 

Warning sign 

10 

101176 

13-015 

2 

Danger! 

Rotating blade warning 

11 

101173 

13-016 

1 

Danger! 

Thrown object warning 


14 
















SAFETY SIGNS 


ADANGER 


c-^ 


GUARD MISSING 
DO NOT OPERATE 

ITG 300 


ITEM 1 - Part No. 101106 



A DANGER 




ROTATING DRIVELINE HAZARD 
To prevent serious injury or death from 
rotating driveline: 

• Keep all guards in place when operating. 

• Operate only at 540 RPM. 

• Keep hands, feet, hair and clothing away 
from moving parts. 

SW104 


ITEM 7- Part No. 101103 


ADANGER 




THROWN OBJECT HAZARD 

To prevent serious injury or death: 

• Do not operate unless all guards 
are installed and in good condition. 

• Stop blade rotation if bystanders 
come within several hundred feet. 

M600 

ITEM 11 - Part No. 101173 


AWARNING 


OPERATE THIS MACHINE AT 

540 RPM 

TRACTOR PTO SPEED ONLY 

Overspeeding PTO may cause component 
failure with resulting injury. 

ITG 100 


ITEM 4- Part No. 101101 


CHECK OIL LEVEL 

BEFORE OPERATING, FILL TO 
LEVEL PLUG WITH EP-90 GEAR LUBE 


ITEM 6- Part No. 101174 


A WARNING I - 

DO NOT OPERATE WITH BELT SHIELD REMOVED. RO) ' 
FINGER(S) MAY BE PINCHED OFF IF CAUGHT V -V 

BETWEEN V-BELTAND PULLEY. 


ITEM 2- Part No. 101175 


15 










SAFETY SIGNS (continued) 


A DANGER 



ROTATING BLADES - KEEP AWAY 

To prevent serious injury or death when the engine is 
running and the blades are rotating: 

• Never allow riders, especially children, on tractor 
or mower. 

• Do not operate with bystanders in mowing area. 

• Do not operate with deflectors/guards removed. 

• Do not place hands or feet under deck. 

_ M400 

ITEM 10- Part No. 101176 


^48" FINISH MOWER J 

I SERIAL NO.: 1 4800001 II 


ITEM 5-Part No. 101177 
-Part No. 101178 
-Part No. 101179 



ITEM 8-Part No. 101181 



ITEM 8- Part No. 101182 


LUBRICATE 



Every 8 Hours 


Driveline - 2 Places 

Caster Wheel - 2 Places on each 

Blade Shaft Housing - 1 Place on each 


Use Clean #2 Lithium - Based Bearing Grease 
Notice: Blade Bolts Have Left Hand Threads | TG400 


ITEM 3-Part No. 101183 


16 







SAFETY SIGNS (continued) 


A WARNING 


To prevent serious injury or death: 

Si no lee ingles, pida ayuda a alguien que si lo lea para 
que le traduzca las medidas de seguridad. 

• Read and understand Operator’s Manual before using. 

Review annually. 

• Do not permit riders on the tractor or mower. Never 

carry children on tractor seat. 

• Do not allow children to operate mower. 

• Operate only with guards installed and in good condition. 

• Keep away from moving parts. 

• Operate only with tractor equipped with ROPS and 

seatbelts. 

• Before mowing, clear debris from mowing area. 

• Do not operate in the raised position. 

• Stop engine, set brake and wait for all moving parts to 

stop before dismounting. 

• Support mower securely before working beneath unit. 

• Transport with clean reflectors, SMV and working lights 

as required by federal, state, and local laws. 

^ 1 M100 

ITEM 9-Part No. 101157 


DRIVELINE SAFETY SIGNS 


A DANGER 


SHIELD MISSING 
DO NOT OPERATE 


A DANGER 


SHIELD MISSING 
DO NOT OPERATE 


A DANGER 



ROTATING DRIVELINE 
CONTACT CAN CAUSE DEATH 
KEEP AWAY! 

ALL DRIVELINE, TRACTOR AND 
EQUIPMENT SHIELDS MUST BE 
IN PLACE. 

DRIVELINES MUST BE SECURELY 
ATTACHED AT BOTH ENDS. 

DRIVELINE SHIELDS MUST TURN 
FREELY ON DRIVELINE. 

GREASE JOINTSANDTELESCOPING 
PARTS AS SPECIFIED: 



17 







INSTRUCTIONS 


TRACTOR REQUIREMENTS 
AND PREPARATION _ 

The models FM 560 and FM 572 Finishing Mowers are 
designed for light duty cutting such as lawn maintenance 
with a Category I, 3 pt. hitch and with a 540 rpm PTO. 
These mowers are not designed for tractors over 40 
horsepower. The PTO must be in good working 
condition. 

It is recommended that only tractors with wide front 
axles be used with this cutter. Tricycle front wheel 
arrangements are inherently unstable and tractor roll¬ 
over accidents are more likely to occur. 

Tractor wheel tread spacing should be increased when 
working on inclines or rough ground to reduce the 
possibility of tipping. 

The tractor also needs lift arm stabilizer bars or sway 
blocks to control side movement of the cutter. 

Check the tractor’s 3 pt. hydraulic lift system. Refer to 
your tractor operator’s manual or dealer for any adjust¬ 
ments necessary to put the hydraulic system in good 
working order. (I & T shop manuals will list most speci¬ 
fications and adjustment instructions - available from 
most farm equipment dealers.) 

Be sure tires and rims are in good condition. Inflate 
tires to the proper recommended air pressure. 

Check the tractor master shield over the PTO stub 
shaft. Make sure it is in good condition and fastened 
securely to the tractor. Purchase a new shield if old 
shield is damaged or missing. (You may have to use a 
tractor salvage yard for replacement parts on older 
tractors.) 

Shorten or remove the tractor drawbar so it will not 
interfere with the up and down movement of the mower. 

Power unit must be equipped with ROPS or ROPS cab 
and seat belt. Keep seat belt securely fastened. Falling 
off power unit can result in death from being run over or 
crushed. Keep foldable ROPS systems in “locked up" 
position at all times. Contact your local dealer for a 
ROPS for your tractor. 



CAUTION! 



Be sure your tractor is in good condition. Read all 
the safety precautions and make sure all tractor 
operators are familiar with the safety rules of 
operation. 


The operator is responsible for the safe operation of this 
mower. The operator must be properly trained. Operators 
should be familiar with the mower and tractor and all 
safety practices before starting operation. Read the 
safety rules and safety signs on pages 3-17. 

Recommended mowing speed for most conditions is 
from two to five mph. 



WARNING! 



When using the unit, a minimum 20% of tractor and 
equipment weight must be on tractor front wheels. 
Without this weight, tractor could tip up, causing 
possible loss of control and possible personal injury 
or death. The weight may be attained with a front end 
loader, front wheel weights, ballast in tires or front 
tractor weights. When attaining a minimum 20% of 
tractor and equipment weight on the front wheels, 
you must not exceed the ROPS weight certification. 
Weigh the tractor and equipment. DO NOT GUESS 
OR ESTIMATE! 






WARNING! 



A heavy load can cause instability in driving a 
tractor. Make sure the front of the tractor is properly 
counterbalanced with weights. Always drive slowly 
- especially around turns. An unstable tractor could 
steer badly and possibly tip over, causing injury or 
death. 



DANGER! 



For non-agricultural applications, OSHA, ASAE SAE 
and ANSI standards require the use of chain guards, 
deflectors or solid skirts at all times. The mower 
manufacturer strongly recommends the use of chain 
guards, rubber belting or solid skirts for agricultural 
applications as well, to reduce the risk of property 
damage, serious bodily injury or even death from 
objects thrown or from contact with the cutting 
blades. 


18 


Front, rear, left and right are determined by the normal 
direction of travel, the same as when driving an 
automobile. 



ASSEMBLY INSTRUCTIONS 


The mower will attach to most tractors with a Category 
I, 3 pt. hitch system and a 540 RPM PTO. Do not exceed 
horsepower recommendations. 

AEnmiA 

Operating with PTO speed over 540 RPM can cause 
excessive vibration and mower failure, which can 
result in serious injury or even death. 

DEALER SET-UP INSTRUCTIONS 

Assembly of this mower is the responsibility of the 
dealer. The mower should be delivered to the owner com¬ 
pletely assembled, lubricated and adjusted for normal 
cutting conditions. 

Set-up mower as received from the factory with these 
instructions. 

• Remove mower from crate. 

• Complete assembly of factory pre-assembled hitch. 

• Refer to parts lists and exploded view drawings for 
more details. 

• To complete assembly, it will be easier if components 
are aligned and assembled loosely before tightening 
hardware. 

AEMEBA 

Always use personal protection devices such as 
eye and ear protection during assembly. 

A-FRAME ATTACHMENT _ 

Refer to the “exploded views” of this manual and figure 

1. Attach the rear brace bars (1) to the lugs on the rear of 
the deck with the correct hardware. Attach the A-Frame 
bars (2) to the lugs on the front of the deck. Connect the 
upper ends of the A-Frame bars with the rear brace bars 
and swinging top link clevis together with the Ml 2 bolt, 
washers, spacer and locknut. 



3 PT. HITCH ATTACHMENT 

Remove bolt from hitch point location and assemble as 
shown in figure 2. 


< \ Figure 2 



CASTER WHEEL ATTACHMENT 

Some mowers will be supplied with all four wheels fully 
assembled. However, for models that do require 
assembly, please follow these instructions. Install two 3 A” 
spacers on each fork and wheel assembly shaft. Insert 
fork shaft into axle arm weldment. Additionally install two 
3 A” and two 3 A” spacers on each axle shaft and retain 
using the snapper pins supplied. See figure 3. 



DRIVELINE TO MOWER 
GEARBOX ATTACHMENT _ 

1. Grab and turn the yoke collar of the driveline end to be 
attached to the gearbox. Note: Make sure that you 
connect the driveline end with the male shield 
tube to the mower. 

2. Slide the yoke with the collar turned onto the mower’s 
gearbox input shaft. Note: Make sure that the plastic 
protective cone is mounted on the gearbox. 

3. Move yoke back and forth until its locking pin has 
engaged on the gearbox input shaft groove. 


19 



OPERATION INSTRUCTIONS 


The safe operation of this mower is the responsibil¬ 
ity of the operator. Only qualified people familiar with 
this manual should operate this machine. The operator 
should be familiar with the machine, tractor and all safe¬ 
ty practices before starting operation. This mower is 
designed for lawn and grass mowing. It is not 
designed for rough conditions or heavy weed 
mowing. The mower is equipped with suction type 
blades, which are best suited for lawn mowing. 

Always operate tractor at 540RPM. 

This chapter provides information for attaching mower 
to tractor and preparing it for field operation. Review this 
data prior to tractor hookup and operation. 


TRACTOR PREPARATION 

Do not install mower on a tractor over 40 HP. 



WARNING! 



Do not operate tractor with less than 20% of it’s 
gross unballasted mass on the front wheels with the 
mower in the transport position. 


WHEELTREADS 

Tractor wheel tread spacing should be increased when 
working on inclines or rough ground to reduce the possi¬ 
bility of tipping. 

STABILIZER BARS AND SWAY BLOCKS 

Use stabilizer bars or sway blocks to prevent side sway 
of the mower. 

DRAWBAR 

Shorten or remove the tractor drawbar so it will not inter¬ 
fere with the up and down movement of the mower. 



WARNING! 



Do not get between tractor and mower when the 
engine is running. 


ATTACHING THE MOWER TO TRACTOR 
(LIFT TYPE ONLY) 

This mower is designed for tractors with 540 RPM and 
category I hitch. Back the tractor up to the mower so that 
the lower draft arms are in alignment with the mower lift 
pins. Stop the engine, lock the brakes or place the tractor 
in park. Connect the tractor and stabilizer bars to the 
lower lift pins. Adjust the top link so it will pin to the top 
holes in the A-Frame or into holes in floating top link. 



DANGER! 



Never allow children to operate, ride or come close 
to the mower or tractor. Usually, 15-16 year old chil¬ 
dren who are mature and responsible can operate 
the mower with reasonable safety if they have read 
the operator’s manual, been trained in safe operation 
of the machine, and are physically large and strong 
enough to reach and operate the controls easily. 


DRIVELINE ATTACHMENT TO TRACTOR 

1. Grab and turn the collar on the end of the attaching 
yoke. 

2. Slide yoke with the collar turned onto the tractor PTO 
shaft. 

3. Move yoke back and forth until its locking pin has 
engaged on the PTO shaft groove. 



WARNING! 



When attaching the driveline yoke to the tractor PTO 
shaft, it is important that the spring activated locking 
collar turns freely and that it seats properly in the 
tractor PTO shaft groove. 


CUTTING HEIGHT ADJUSTMENT 



WARNING! 



Avoid personal injury! Be sure tractor engine is off, 
that key is removed from ignition and allow blades to 
completely stop turning before dismounting to make 
adjustments. 


Important: Avoid very low cutting heights.Striking the 
ground with the blades gives the most damaging shock 
loads a mower can encounter and will cause damage to 
it and the driveline. 

1. Using the tractor, raise the mower off the ground and 
place supports underneath of it, so that it will not drift 
downwards while making adjustments or mainte¬ 
nance. 

2. While supporting the wheel and yoke assembly off the 
ground, remove the snapper pin from the top of the 
gauge wheel spindle. Position the supplied spacers 
as required for achieving the desired cutting height. 

3. Make sure all four wheels are adjusted the same. 


20 



OPERATION INSTRUCTIONS (continued) 


STARTING AND STOPPING MOWER 

The safe operation of this machine is the responsibility of 
the owner/operator. The operator should be familiar with 
the mower, tractor and all safety practices before starting 
operation. Read the safety rules on pages 3 thru 13. 

The power required for operating the mower is supplied 
via the tractor PTO. Refer to your tractor’s manual for 
instructions on engaging and disengaging the PTO. 

1. Always engage the PTO at low engine RPM. 

2. Operate the mower at 540 RPM PTO speed. Do not 

exceed 540 RPM PTO speed. 

3. In case of emergency, you must learn how stop the 

tractor and mower quickly. 

Important: Stop mower and tractor immediately upon 
striking an obstruction. Inspect the mower and repair any 
damage before resuming operation. Do not disengage 
PTO when the engine is at full PTO RPM. Always bring the 
tractor engine to idle speed before disengaging the PTO. 

To start operation, reduce engine speed and engage the 
tractor PTO. Before starting to cut, gradually increase the 
engine speed to develop full PTO speed. 

Enter the area to be cut with the mower operating at 
PTO speed and, if it becomes necessary to temporarily 
regulate engine speed during operation, increase or 
decrease the speed gradually. 

To transport the mower, disengage the PTO and raise 
to full transport height. 

Always turn off tractor engine, set parking brake, lower 
mower to ground and allow blades to come to a complete 
stop before dismounting tractor. 


the hazards created by the machine than people on the 
street. Therefore, he must take every precaution possible 
when other people are around. 



WARNING! 



Avoid personal injury! Pick up all rocks and other 
debris before cutting. Enter new cutting areas care¬ 
fully. Cut material higher the first time to allow the 
mower to clear unseen or hidden objects. Never 
assume that a cutting area is clear. Always check 
carefully before entering it. 


Extremely tall grass should be cut in two stages. First, 
raise the mower above the desired cutting height and cut 
the grass in one direction. Second, adjust the mower to 
the desired cutting height and cut in a perpendicular (90 
degree) direction from the first cut. 

Remember, sharp blades produce cleaner cuts and 
require less power. 

Before cutting analyze the area to determine the best 
cutting procedure. One must consider the grass height, 
its type and the terrain relief. 

Grass is best cut when it is dry. Mowing wet grass can 
cause plugging, which results in grass clumps behind the 
mower. 


DETACHING AND STORING 


CUTTING SPEED 


Proper ground speed for cutting will depend upon the 
height, type, and density of the grass to be cut. 

Normally, ground speed will range from 1.5 to 3 MPH. 
Tall dense grass should be cut at low speeds, while thin 
medium height grass can be cut at faster ground speeds. 


CUTTING TIPS _ 

Always operate the PTO at the recommended RPM 
when cutting. This is necessary for correct blade speed, 
which creates a clean and even grass cut. 

Under certain conditions the tractor tires may roll some 
grass blades down and prevent them from being cut at 
the same height as the surrounding area. If this occurs, 
reduce the tractor ground speed, but maintain 540 RPM 
PTO speed. The lower ground speed will allow grasses 
to be at least partially rebound and cut. Taking a partial 
cut and /or reversing the direction of travel may also pro¬ 
duce a cleaner cut. 

When people are passing by the area you are cutting, 
stop the cutting until the area has been cleared. 
Although the mower is shielded to prevent objects from 
being thrown by the blades, no shielding device is 100% 
effective. The mower operator has greater knowledge of 


Lower the mower to the ground. Park the tractor with 
transmission in the correct gear (Automatic transmis¬ 
sions should be set on Park; Standard transmissions 
should be set on Neutral). Set the parking brake, turn off 
the engine and remove the keys from the ignition. Wait 
until the PTO stops rotating completely before dismount¬ 
ing the tractor. 

Disconnect the driveline from the tractor PTO and store 
it to prevent contact from the ground and away from 
excessive moisture. 

Always reinstall or lower into position the tractor PTO 
master shield. This shield should always remain in place 
except when connecting or disconnecting the driveline. 

BEFORE OPERATING OR 
TRANSPORTING THE MOWER 

Always display the SMV (slow moving vehicle) symbol 
on the rear of the tractor that transports the mower. The 
SMV symbol should be clearly visible to vehicles overtak¬ 
ing the tractor transporting the 
mower. Prominent display of this 
symbol will help the operator avoid 
accidents which could cause injury or 
possibly death. See figure 4. 

Figure 4 



21 


OPERATION INSTRUCTIONS (continued) 


FRONT GAUGE WHEEL 
INTERFERENCE CHECK 


Do not operate the mower until this interference check 
has been performed. If you use the mower with a differ¬ 
ent tractor, you must perform the check for that particular 
mounting again. 

1. Raise the mower with the tractor hydraulic system to 
the maximum height of lift. 

2. Pivot both of the mower front gauge wheels forward 
and check that there is clearance between the gauge 
wheels and the tractor’s rear tires. 

3. If there is interference, lower the mower to the ground 
and move hitch to the extended position (see assem¬ 
bly chapter). 

4. Move the tractor tires inward to obtain clearance or 
lower the mower until clearance exists. 

5. Set the 3-point quadrant stop so the mower cannot be 
raised beyond the set point. See figure 5. 



DRIVELINE LENGTH CHECK 
PROCEDURE 



WARNING! 



A loose shaft could slip off and result in personal 
injury or damage to the mower. When attaching the 
driveline yoke to the tractor PTO shaft, it is important 
that the spring activated twist collar turns freely and 
that the locking pin is seated on the PTO shaft groove. 



WARNING! 



Before operating the mower check to make sure the 
driveline will not bottom out or become disengaged. 
See figure 6. 



Driveline in maximum compressed position 


ADJUSTING DRIVELINE LENGTH 

1. Slide the driveline together until it “bottoms out.” 

2. Apply colored tape to the inner plastic shield tube Vs” 
from the end of the outer shield tube. 

3. Reconnect the driveline to the tractor PTO shaft. 

4. Raise the mower to full transport position or until the 
driveline just hits the deck at front. 

5. If the distance between colored tape and outer shield 
tube is 17ie” or less, the metal drive tubes 
should be shortened per figure A. 

6. Shorten the male and female plastic shield tubes 
equally. See figure B. 

7. The metal drive tubes also have to be shortened in 
the same length as the plastic shield tubes. See 
figure C. 

8. Round off all sharp edges and remove burrs. See 
figure D. 

9. Apply grease to the metal drive tubes. 

10. There should always be a minimum of TVie” clearance 
between the male and female drive and shield tubes 
when the driveline is operated in its shortest working 
position. 

11. Lower the mower to the lowest position possible and 
check the distance of the colored tape to the end of 
the outer shield tube. 

12. Driveline tube engagement or overlapping must 
always exceed 12”. 

13. If tubes do not overlap by 12” or more, consult with 
your dealer to obtain a longer driveline. 




22 





TROUBLE-SHOOTING GUIDE 


PROBLEM 

POSSIBLE CAUSE 

POSSIBLE REMEDY 

Streaking. 

1. Slow blade tip speed. 

Operate PTO at 540 RPM. 


2. Worn blade tips. 

Replace with correct specified 
blades. 


3. Dull blades. 

Sharpen blades uniformly. 


4. Blades unable to cut that part of grass pressed 
down by tractor’s tire path or mower’s casters. 

Slow tractor’s ground speed but 
maintain 540 RPM PTO speed. 


5. Mowing too fast. 

Slow down until cured. 


6. Drive belt loose. 

Tighten per instructions on 
maintenance chapter. 


7. Belt glazed/slipping. 

Apply belt dressing or replace it with 
a correct specified belt. 


8. Blade loose on spindle. 

Tighten blade bolt securely. (Note: 
these are left-hand threads, tighten 
to 85 ft.lb. torque.) 


9. Conditions too wet for mowing. 

Allow grass to dry before mowing. 

Grass discharges 
from mower unevenly 
or bunches along 
a swath. 

1. Grass is too high and too coarse. 

Slow tractor’s ground speed but 
maintain 540 RPM PTO speed. 

Raise the mower for the first pass and 
lower to the desired cutting height for 
the second and cut at 90 degrees to 
the first pass. Raise the rear of mower 
high enough to allow the grass to 
discharge, but not too high for 
streaking to occur. 


2. Belt slipping. 

Tighten belt or replace with a correct 
specified belt. 


3. Grass is wet. 

Allow grass to dry before mowing 

Slow tractor’s ground speed but 
maintain 540RPM PTO speed 

Cut grass at a lower height. 

Heavy vibration. 

1. Blade speed is too fast. 

Do not exceed 540 RPM PTO speed. 


2. Broken/bent blade. 

Replace with correct specified blade. 


3. Worn/unbalanced blade. 

Grind blade uniformly or replace. 


4. Bent/broken sheave. 

Replace with correct specified part. 


5. Debris caught on blade. 

Clean off blade. 

Belt slipping. 

1. Belt loose. 

Tighten or replace with correct 
specified belt. 


2. Belt glazed. 

Use belt dressing or replace it. 


3. Oil on belt. 

Clean or replace. 


23 









TROUBLE-SHOOTING GUIDE (continued) 


PROBLEM 

POSSIBLE CAUSE 

POSSIBLE REMEDY 

Belt slippage. 

1. Mower is overloading, grass is too 
tall or heavy. 

Slow tractor’s ground speed but 
maintain 540 RPM PTO speed. 

Cut grass twice. Raise the mower for 
the first pass and lower to the desired 
cutting height for the second and cut 
at 90 degrees to the first pass. 

Cut a partial swath only. 


2. Oil on belt from over lubrication. 

Clean lubricant from belt and sheaves 
with a clean rag. Replace oil soaked 
belts.Be sure to follow operator’s 
manual recommendations. 


3. Belt hung or rubbing. 

Check belt for free travel in sheaves. 
Check under mower deck and spindles 
for debris or other foreign material 
and remove if any is present. 

Belt rollover. 

1. Sheave misalignment. 

Consult with authorized dealer. 


2. Damaged belt. 

Replace it with correct specified 
belt*. 


3. Foreign object in sheave groove. 

Inspect all sheave grooves for rust, 
paint or other foreign material. 

Remove these if present. 


4. Worn sheave groove. 

Replace with correct specified sheave. 

Damaged belt. 

1. Rollover, high shock loads or 
installation damage. 

Replace it with correct specified belt*. 

Belt breakage. 

1. High shock loads. 

Avoid abusive mowing. 

Avoid hitting ground with the mower 
and large obstructions. 


2. Belt came off sheave. 

Check sheave for proper alignment 
and foreign material. 

Ensure proper belt tension. 

Avoid hitting the ground with mower 
and large obstructions. 


* Check damaged belt for cause of damage by laying it flat on the floor. If the belt does not lie flat (check for humps, 
kinks, twists or other damage), this is an indication that it has broken or stretched cords. Do not reinstall this belt, 
replace it with a correct specified part. 


24 








TROUBLE-SHOOTING GUIDE (continued) 


PROBLEM 

POSSIBLE CAUSE 

POSSIBLE REMEDY 

Blade wears too fast. 

1. Cutting in sandy conditions. 

2. Cutting in rocky conditions. 

3. Blades hitting ground. 

Increase cutting height. 

Increase cutting height. 

Increase cutting height. 

Mower seems to require 
excessive power. 

1. Advancing into grass or brush 
too rapidly. 

2. Hitting ground. 

3. Worn or dull blades. 

4. Tractor not large enough. 

5. Grass too tall and heavy. 

Reduce forward travel speed. 

Raise cutter and reset skids. 

Sharpen or replace blades. 

Use larger horsepower tractor. 

Make two passes. Raise cutter for 
first pass and lower for next pass. 

Blade is scalping ground. 

1. Mower too low. 

2. Lawn is ridged. 

3. Lawn is too wet. 

Raise mower - reset gauge wheels. 

Cut lawn at a different angle. 

Stop and wait until it is drier. 

Mower will not cut. 

1. Tractor PTO not engaged. 

2. Tractor PTO clutch slipping. 

3. Belts loose or worn. 

Engage PTO. 

Rebuild/replace clutch. 

Adjust belts or replace. 

Mower moves from side 

1. Loose tractor sway chains or bars, 

Adjust sway chains, bars, or 

to side when cutting. 

or sway blocks improperly installed. 

sway blocks. 

PTO contacts mower front 

1. Raising cutter too high or incorrect 

Adjust top link or tractor lift stops. 

frame when raised. 

adjustment of tractor top link. 

(See attachment instructions.) 

Blade bolts come 
loose. 

1. Bolts not tightened. 

2. Blade bolt threads are worn or 
damaged. 

3. Spindle threads are worn or 
damaged. 

Tighten bolts. 

Replace blade bolt, lockwasher, 
and nut. 

Replace spindle. 


25 











TROUBLE-SHOOTING GUIDE (continued) 


PROBLEM 

POSSIBLE CAUSE 

POSSIBLE REMEDY 

Gearbox noisy. 

1. Worn bearings. 

Replace bearing. 


2. Low oil in gearbox. 

Check level and add oil. 


3. Improper gearbox lubricant. 

Replace with proper lubricant. 

Gearbox leaking. 

1. Damaged oil seal. 

Replace seal. 


2. Bolts loose. 

Tighten bolts. 


3. Gasket damaged. 

Replace gasket. 


4. Oil seal installed wrong. 

Replace seal. 


5. Oil seal not sealing in the 
housing. 

Replace seal or use a sealant 
on outside diameter of seal. 


6. Oil level too high. 

Drain oil to proper level. 


7. Hole in gearbox. 

Replace gearbox. 


8. Shaft rough in oil seal area. 

Replace or repair shaft. 


9. Bent shaft. 

Replace oil seal and shaft. 

Gearbox overheating. 

1. Low on lubricant. 

Fill to proper level. 


2. Improper type lubricant. 

Replace with proper lubricant. 


3. Excessive trash build-up around gearbox. 

Remove trash. 

PTO driveline failure. 

1. Driveline has not been properly 
lubricated. 

Replace driveline worn parts. 


2. Engaging tractor PTO with engine 
at high rpm. 

Replace driveline damaged parts. 
Always engage PTO with engine at 
low rpm. 


3. PTO is hitting swinging drawbar 
on tractor. 

Remove drawbar or swing to one 
side. 


4. PTO contacts mower deck. 

Raising too high or incorrect 
adjustment of tractor top link. 

Adjust top link or tractor lift stops. 

Tractor stalls. 

1. Advancing into grass too rapidly. 

Reduce forward travel speed. 


2. Hitting ground. 

Raise mower and adjust gauge 
wheels. 


3. PTO rpm too low. 

Operate PTO at 540 rpm. 


4. Grass too tall and heavy. 

Make two passes. Raise for first 
pass and lower for next pass. 


26 









MAINTENANCE INSTRUCTIONS 


Before operating the mower, make sure that it is 
properly lubricated and thoroughly inspected. Only a 
minimum of time and effort is required to regularly 
lubricate and maintain it. Following a regular program will 
provide long life and trouble free operation. 



WARNING! 



Always disengage the tractor PTO before raising the 
mower for transport or making adjustments. 


LUBRICATION 


Do not let excess grease collect on or around parts, par¬ 
ticularly when operating in sandy areas. The illustration 
below and on the next pages, show the location of all the 
lubrication fittings. 

Use an SAE multi-purpose, lithium type grease for all 
the locations shown on figure 7. Be sure to clean the 
grease fittings before applying any grease. Daily lubrica¬ 
tion of the driveline U-joints is necessary. Failure to main¬ 
tain proper lubrication will result in premature wear and 
damage to the U-joints, gearbox and/or driveline. 


GEARBOX LUBRICATION 


The gearbox must be filled with SAE 90 EP oil before 
operating. 

To fill gearbox to the correct operating level: 

1. Place the mower on an even and leveled surface. 

2. Remove filler and test level plug (see figure 8 for 
location of plugs). 

3. Add oil through the filler plug until it starts running out 
of the test plug. (Pour oil slowly to make sure that the 
lower portion of the gearbox housing has been filled) 

4. Screw the test and filler plugs back in their correspon¬ 
ding places. 

It is recommended that the oil level plug be removed 
after every 8-10 hours of operation and oil added until it 
runs out of the test plug hole. The filler plug hole and test 
plug hole are both located on the back of side of the 




Figure 7 


Lubrication fitting location 


Item Description Frequency* 

1 Gauge wheel pivots Every 8 hours or daily 

2 Blade spindle Every 8 hours or daily 

N/S U-joints Every 8 hours or daily 

* Lubrication intervals shown are for mowers operating 
under normal conditions. Severe or unusual conditions 
may require more frequent lubrication. 


Note: 

1. It is recommended that the test plug be removed after 
every 8-10 hours of operation, and oil added to the 
proper fill level if required. 

2. Do not overfill the gearbox with oil. This will result in 
pressure build up inside the unit, which can cause the 
oil seals to leak. 

3. If the gearbox suddenly starts making an unusual 
noise, stop at once, check for oil leaks and refill it as 
required. 


GAUGE WHEEL ASSEMBLIES 

The gauge wheels are equipped with bearings which 
require grease regularly. Grease fittings are provided in 
the gauge wheel pivot. It is recommended that these be 
lubricated after every 8 hours of operation. See figure 9. 



27 


Figure 9 



MAINTENANCE INSTRUCTIONS (continued) 


DRIVELINE LUBRICATION BLADE SPINDLE LUBRICATION 


Grease fittings are located on the cross and bearing kit 
assemblies of both U-joints. U-joints should be greased 
after every 8 hours of operation. See figure 10 for the 
location of the grease fittings. Do not force grease 
through the needle bearing cup assemblies. 


Blade spindles must be lubricated after every 8 hours of 
operation. Access the lubrication fittings through the 
holes in the belt guards. Each spindle is supplied with a 
grease fitting on top, and it must be lubricated sufficient¬ 
ly so that a small amount of grease escapes through the 
bleed hole on their underside. Do not force large 
amounts of grease on the spindles, as it may get on the 
drive belts. 



BLADE SERVICING 


Use only correct specified blades on your mower. They 
are manufactured of special heat-treated alloy steel. 
Substitute blades may not meet specifications and may 
fail in a hazardous manner, which could cause injury. 


The metal telescoping drive tubes inside the plastic 
shield tubes must be lubricated before each use. See fig¬ 
ure 11. 

Disconnect the driveline from the tractor and pull halves 
apart (do not disconnect the driveline that is attached to 
the mower gearbox). Insert grease into drive tube and 
spread it evenly. Reconnect the two driveline halves 
together. Reconnect the driveline to the tractor PTO, 
raise and lower the mower several times so that the 
grease just applied spreads over the entire working area 
of the drive tubes. 




WARNING! 



When attaching the driveline yoke to the tractor PTO 
shaft, it is important that the spring activated locking 
collar turns freely and that the locking pin is seated 
on the PTO shaft groove. A loose yoke could slip off 
and result in personal injury or damage to the 
mower. 


BLADE SHARPENING 


To maintain a proper blade balance, always sharpen 
both ends of the blade equally. Follow the sharpening 
pattern as shown on figure 12. Do not sharpen the 
blades to a razor edge, but leave a V32” blunt edge. Never 
sharpen the back side of the blades. 



WARNING! 



Avoid personal injury! Always support or block the 
mower when servicing the blades, carrier or any 
other component on the underside of the deck. 


BLADE REMOVAL 


maintain corner Figure 12 



Hold the end of the blade using heavy leather gloves 
and remove the left hand threaded bolt. 


28 



MAINTENANCE INSTRUCTIONS (continued) 


BLADE INSTALLATION _ 

Install washer and lock washer on blade bolt, insert bolt 
into blade and bolt into the spindle shaft. Note: Always 
wear heavy leather gloves while tightening blade bolts. 
Blade bolt has left hand threads and it should be tight¬ 
ened to 85 ft. lb. torque. See figure 13. 



TORQUE BLADE BOLT 
(LEFT HAND THREADS) TO 85 FT./LBS. 


DRIVE BELT ADJUSTMENT 

1. Shut off mower and tractor. 

2. Loosen all four nuts (Item 1) on the gearbox slide plate 
(Item 2). See figure 14. 

3. Loosen jam nut (Item 3) on the tension adjustment bolt 
(Item 4) 

4. Tighten adjustment bolt (Item 4) until the belt deflec¬ 
tion along the front side of the belts (Items 5 & 6) is 3 A” 
when approximately 10 pounds of pressure is applied 
to the center of the belt length. 

5. Do not overtighten belts! 

6. Tighten jam nut (Item 3) and nuts (Item 1) on gearbox 
slide plate. 



DRIVE BELT REMOVAL AND 
INSTALLATION 


1. Shut off mower and tractor. 

2. Remove drive belt shield fasteners and belt shields. 

3. Loosen gearbox slide plate bolts and gearbox adjust¬ 
ment bolt. See figure 14. 

4. Slide gearbox to its forward most position 

5. Slide belts under the gearbox sheave (Item 7) and 
over the center spindle sheave (Item 8). 

6. Make sure that right hand belt (Item 5) is in the lower 
groove of the gearbox sheave and that the left hand 
belt (Item 6) is in the upper groove. 

7. Slide the gearbox back to the full rear position and 
adjust according to the belt adjustment procedure 
described above. 


✓ Keep children away from danger all day, every day. 

✓ Equip tractors with roll-over protection (ROPS) and keep all machinery 
guards in place. 

✓ Please work, drive, play, and live each day with care and concern for 
your safety and that of your family and fellow citizens. 


29 







MAINTENANCE INSTRUCTIONS (continued) 


STORAGE 


Your mower represents an investment from which you 
should get the greatest possible benefit and use. 
Therefore, when the cutting season is over, the mower 
should be thoroughly checked and prepared for storage 
so that a minimum amount of work will be required to put 
it back into operation for the next season. 

We suggest the following storage procedures: 

1. Thoroughly clean the mower 

2. Lubricate the mower as recommended in the mainte¬ 
nance section of this manual. 

3. Tighten all bolts and pins to the recommended torque. 

4. Check the mower for worn or damaged parts and 
replace any require so. 

5. Store the mower in a clean, dry place with the deck 
resting on blocks. 

6. Use spray touch up enamel where necessary to pre¬ 
vent rust and maintain its appearance. 

BLADE SPINDLE SERVICE 
INSTRUCTIONS DISASSEMBLY 

(See figure 15) 

1. Bend tab of lockwasher (item 7) out of the slot in the 
nut (item 8). 

2. Remove the nut (item 8) from spindle shaft (item 3). 

3. Support the spindle housing (item 1) and press the 
spindle (item 3) out of the housing. 

4. Remove the bearings (item 2) and the spacer (item 5). 


BLADE SPINDLE SERVICE 
INSTRUCTIONS ASSEMBLY 

1. Inspect all parts for damage or wear and make sure 
that the bearings are in good condition. Replace any 
parts that show wear or any damage. 

2. Clean all components and make sure that they are 
free of dirt, grease or any other contaminants. 

3. Before assembly pack the ball bearings with quality 
bearing grease. 

4. Press a bearing into the housing on the side that has 
the grease overfill hole. Make sure that the bearing’s 
dirt seal is facing to the outside of the housing. 

5. Install a flat washer (item 6), and the dust cap (item 
4). Next press the spindle shaft through the already 
installed bearing and be certain that the bearing is 
seated properly. 

6. Install the spacer (item 5) on the spindle shaft. Press 
the second bearing into the opposite side of the 
housing and make sure that it is properly seated, with 
the dirt seal facing outside. 

7. Next install the flat washer (item 6) and key (item 10) 
on the shaft. Mount the proper sheave that corre¬ 
sponds with the spindle. 

8. Install lockwasher (item 7) and nut (item 8) on the 
shaft and tighten to approximately 65 ft. lb. torque. 

9. Align the slot in the nut with the lockwasher tab. 
Bend the tab into the nut so it locks in place. 

10. Grease the spindle assembly through the grease fit¬ 
ting (item 9) until a small amount of grease comes 
out of the relief hole in the housing. 



30 






REPLACEMENT PARTS 



WARNING! 



For maximum safety and reliability, always use genuine replacement parts. The use of 
inferior replacement parts may cause premature or catastrophic failure which could result 
in serious injury or death. For questions regarding parts please contact your DEALER. The 
manufacturer reserves the right to substitute parts where applicable. 


Note: Please make sure that your mower always has clearly legible safety decals as described in 
the mower safety chapter. When ordering replacement decals refer to the safety decals part 
numbers described on pages 15-17. 


REPLACEMENT PARTS 
Table of Contents 


General Mower Assembly.32 

Driveline Assembly.33 

Three-Point Lift Assembly.34 

Gearbox Assembly 60” & 72”.35 

Shield Assembly.36 

Blade and Spindle Assembly.37 

Pulley, Belt and Wheel Assembly.38 


31 










GENERAL MOWER ASSEMBLY 



PAGE NO. 

DESCRIPTION 

34 

3-Point lift assembly 

35 

Gearbox assembly 

36 

Shield assembly 

38 

Belt assembly 

37 

Blade and spindle assembly 

37 

Spindle and housing assembly 

38 

Wheel and axle assembly 


32 





DRIVELINE AND 
DRIVELINE SHIELD ASSEMBLY 



Item 

Part No. 

ITG Ref. 

Qtv. 

Description 


650795 

35-126 

1 

Assembly, complete driveline 

1 

650801 

28-097 

1 

Assembly, inner shaft and shield 

2 

650802 

26-020 

1 

Assembly, yoke 1 3/8" Q.D. 

3 

650803 

26-017 

1 

Kit, twist collar - red 

4 

650804 

26-001 

2 

Kit, cross and bearing 

6 

650805 

28-081 

1 

Assembly, outer shaft and shield 

7 

650806 

13-001 

1 

Label, warning 

9 

650807 

26-021 

1 

Kit, twist collar - black 

10 

650808 

26-015 

1 

Assembly, yoke 1 3/8" Q.D. 

14 

650929 

12-014 

6 

Pin, locking 

17 

650810 

13-002 

1 

Label, warning 


650809 

27-067 

1 

Assembly, complete shield 

22 

650811 

27-063 

1 

Assembly, inner half shield 

23 

650812 

27-111 

1 

Assembly, outer half shield 


33 




Part No. 

Ref No. 

Description 

651061 

16-056 

FM 60" DECK WELDMENT REAR DISCHARGE 60” 

651073 

16-058 

FM 72" DECK WELDMENT REAR DISCHARGE 72" 

651040 

19-185 

FM FRONT HITCH BRACE 

650826 

06-055 

Ml8 X 2.5 X 65 HEX HEAD BOLT 

650823 

12-033 

022 X 95 FM LOWER HITCH PIN 

651041 

19-213 

FM LOWER HITCH BRACKET 

650824 

12-034 

04 HAIR PIN CLIP 

650821 

11-041 

M 18 X 2.5 DEFORMED THREAD LOCK NUT 

650822 

07-037 

0 18 X 036 X 4 FLAT WASHER ZINC PLATED 

651042 

10-081 

FM LOWER HITCH BUSHING 018 X 028 X 13 

651043 

10-082 

FM LOWER HITCH BUSHING 018 X 028 X 16 

651044 

11-042 

M20 X 2.5 DEFORMED THREAD LOCK NUT 

651045 

07-043 

020 SPLIT TYPE LOCKWASHER 

651046 

07-041 

020 X 037 X 3 FLAT WASHER ZINC PLATED 

651047 

19-184 

FM TOP HITCH BRACKET 

651048 

10-079 

FM TOP HITCH BRACKET BUSHING 

650832 

12-032 

019 X 100 FM UPPER HITCH PIN 

651049 

06-061 

M20 X 2.5 X 150 HEX HEAD BOLT 

651067 

19-186 

FM REAR HITCH BRACE 60" 

651077 

19-187 

FM REAR HITCH BRACE 72" 

650816 

06-054 

M12 X 1.75 X 40 HEX HEAD BOLT 

650817 

07-039 

012 X 024 X 2.5 FLAT WASHER ZINC PLATED 

650818 

07-002 

012 SPLIT TYPE LOCKWASHER 

650819 

11-039 

M12 X 1.75 DEFORMED THREAD LOCK NUT 


Req'd. 


1 


1 


2 


34 























































































































GEARBOX ASSEMBLY 560 & 572 



4) (5 


■III 




M 


item Worksaver 


No. 

Part No. 

Ref. No. 


650876 

01-193 

1 

650835 * 

18-010 

2 


3 


4 


5 

650839 * 

02-034 

6 

650840 

21-012 

7 

650858 * 

03-043 

8 

650842 

08-004A 

9 

650843 

08-004B 

10 

650844 

17-004 

11 

650845 

08-005A 

12 

650846 

08-005B 

13 

650847 

07-001 

mis£GI[£EH 

06-063 

15 

650849 

11-008 

16 

650850 

12-003 

KB 

650851 

05-005 

18 

650852 

20-003 

19 

650853 * 

10-002 

20 

650859 * 

03-042 

21 

650855 

04-004 

22 

650856 

09-002 

NS 

650857 

09-005 

sjot Available * 


Description 


Complete Gearbox Assembly 


Gearbox Housing 


Input Shaft Cap 


Ball Bearing 208 


Input Shaft Oil Seal 


Input Shaft 


Retaining Ring 


Input Gear (34 Tooth) 


Input Shaft Gasket (0.30mm) 


Input Shaft Gasket (0.13mm) 


Steel Shim (0.20mm) 


Output Shaft Gasket (0.30mm) 


Output Shaft Gasket (0.13mm) 


Lockwasher (10mm) 


Cap Screw M10 x 1.5 x 25 mm 


Slotted Nut, 1"-14 


Cotter Pin 


Output Shaft Oil Seal 


Output Shaft Cap 


Output Shaft Bearing Spacer 


Output Shaft & Gear (12 Tooth) 


Ball Bearing 207 


Oil Fill Plug 1/2" 


Level Plug 1/8" 


Must Purchase Complete Gearbox 


35 












































































































SHIELD 

ASSEMBLY 


Item 

Part No. 

Ref No. 

Description 


20 

650817 

07-039 

012 x 024 x 2.5 FLAT WASHER ZINC PLATED 

14 

21 

650818 

07-002 

012 SPLIT TYPE LOCKWASHER 

24 

22 

650819 

11-039 

M12 X 1.75 DEFORMED THREAD LOCK NUT 

17 

29 

650847 

07-001 

010 SPLIT TYPE LOCKW ASHER 

27 

30 

650866 

11-019 

M10 DEFORMED THREAD LOCKING NUT 

19 

47 

650848 

06-063 

M10 X 1.5 X 25 HEX HEAD CAP SCREW 

11 

58 

650865 

07-015 

010 X 020 X 2 FLAT WASHER ZINC PLATED 

7 

59 

650833 

07-046 

012 X 037 X 5 FLAT WASHER ZINC PLATED 

8 

60 

650932 

06-062 

M12 X 1.75 X 35 HEX HEAD BOLT 

2 

61 

650869 

19-165 

GEAR BOX MOUNTING FRAME 60" MOWER 

1 


650870 

19-166 

GEAR BOX MOUNTING FRAME 72" MOWER 

1 

62 

650871 

19-167 

GEAR BOX SLIDE PLATE 

1 

63 

650872 

06-065 

M8 X 1.25 X 25 HEX 13 BOLT 

2 

64 

650873 

07-025 

08 SPLIT TYPE LOCK WASHER 

2 

65 

650874 

07-040 

08 X 024 X 2 FLAT WASHER ZINC PLATED 

2 

66 

650875 

36-008 

GEAR BOX INPUT PTO GUARD 

1 

67 

650876 

01-193 

GEAR BOX 28S - 1:2.833 RATIO 

1 

68 

650878 

06-057 

M12 X 1.75 X 70 HEX HEAD BOLT 

1 

69 

650880 

07-014 

016 X 030 X 3 FLAT WASHER ZINC PLATED 

4 

70 

650881 

07-017 

016 SPLIT TYPE LOCKWASHER 

4 

71 

650882 

11-020 

M16 X 2.0 DEFORMED THREAD LOCKING NUT 

4 

72 

650931 

06-059 

Ml 6 X 2.0 X 50 ALLEN HEAD BOLT 

4 

73 

651066 

36-010 

FM 560 BELT GUARD 

2 


651076 

36-012 

FM 572 BELT GUARD 

2 

74 

650864 

06-015 

M12 X 1.75 X 25 HEX HEAD BOLT 

8 

75 

650884 

36-001 

FM 60" REAR DISCHARGE DEFLECTOR 

1 


650885 

36-003 

FM 72" REAR DISCHARGE DEFLECTOR 

1 

88 

651054 

06-079 

M6 X 1 X 20 HEX HEAD BOLT 

3 

89 

651055 

07-066 

M6 FLAT WASHER 

6 

90 

651056 

07-029 

06 SPLIT TYPE LOCKWASHER 

3 

91 

651057 

11-052 

M6 X 1 DEFORMED THREAD LOCKNUT 

3 

92 

2504225 

01-315 

MANUAL HOLDER 

1 

93 

651058 

19-245 

BELT GUARD FOAM PAD 

2 


36 




































































































































































Item 

Part No. 

Ref No. 

Description 

Req'd. 

23 

651065 

30-050 

FM 560 BLADE (LEFT HAND) 

3 


651075 

30-052 

FM 572 BLADE (LEFT HAND) 

3 

24 

650902 

06-056 

M12 XI.75 X 35 HEX HEAD BOLT LEFT HAND THREAD 

3 

25 

650903 

07-044 

012 X 044 X4 PLAIN FLAT WASHER 

11 

26 

650907 

02-126 

BLADE SPINDLE SHAFT 

3 

27 

650908 

20-071 

BLADE SPINDLE DUST CAP 

3 

28 

650904 

06-064 

M10 X 1.5 X 30 CAP SCREW 

16 

29 

650847 

07-001 

010 SPLIT TYPE LOCKWASHER 

27 

30 

650866 

11-019 

M10 DEFORMED THREAD LOCKING NUT 

19 

31 

650912 

11-040 

M25 X 1.5 BEARING LOCK NUT 

3 

32 

650911 

07-042 

025 BEARING LOCKWASHER 

3 

33 

650910 

07-038 

026 X 044 X 4 FLAT WASHER 

6 

34 

650906 

04-086 

205 BALL BEARING, SHIELD AND SEAL ONE SIDE 

6 

35 

650914 

14-014 

8 X 7 X 25 ROUND END KEY 

3 

36 

650913 

09-014 

M8 X 1 GREASE ZERK - TB -1 STRAIGHT 

7 

37 

650897 

01-252 

SPINDLE ASSEMBLY / LESS BLADE AND PULLEY 

3 


37 


























































































APPLY LOCKTITE TO BOLTS DET. #47 
BEFORE INSTALLING INTO WHEEL AXLE 
DET. #42 


47 



Item 

Part No. 

Ref No. 

Description 


13 

650921 

074)41 

020 x 037 x 3 FLAT WASHER ZINC PLATED 

10 

21 

650818 

074)02 

012 SPLIT TYPE LOCKWASHER 

24 

22 

650819 

114)39 

M12 X 1.75 DEFORMED THREAD LOCK NUT 

17 

25 

650903 

074)44 

0 12 x 0 44 x 4 PLAIN FLAT WASHER 

11 

28 

650904 

064)64 

M10 X 1.5 X 30 CAP SCREW 

16 

29 

650847 

074)01 

010 SPLIT TYPE LOCKW ASHER 

27 

30 

650866 

114)19 

M10 DEFORMED THREAD LOCKING NUT 

19 

36 

650913 

094)14 

M8 X 1 GREASE ZERK - TB-1 STRAIGHT 

7 

38 

651068 

19-181 

FM 560 FORMED AXLE MOUNTING BAR 

2 


651078 

19-183 

FM 572 FORMED AXLE MOUNTING BAR 

2 

39 

650919 

10-080 

WHEEL HEIGHT ADJUSTING SPACER 026 X 040 X 9.5 

8 

40 

651050 

124)38 

06 SPRING LINCH PIN 

4 

41 

650920 

19-174 

WHEEL YOKE 

4 

42 

650922 

02-125 

WHEEL AXLE 

4 

43 

650923 

104)76 

AXLE BEARING SPACER 022 X 025 X 58 

4 

44 

650924 

09-036 

M8 X 1 X 45’ GREASE ZERK 

4 

45 

650933 

19-175 

0208 X 76 GAGE WHEEL 

4 

46 

650925 

044)85 

204KP BALL BEARING SHIELD AND SEAL ONE SIDE 

8 

47 

650848 

064)63 

M10 X 1.5 X 25 CAP SCREW. HEX HEAD 

11 

48 

650926 

164)59 

0208 X 76 GAGE WHEEL AND AXLE ASSEMBLY 

4 

49 

651051 

044)61 

PIVOT TUBE FLANGED BUSHING 

8 

50 

650927 

104)75 

WHEEL HEIGHT ADJUSTING SPACER 026 X 040 X 19 

16 

51 

650895 

33-004 

FM 60" - 0156 CENTER DOUBLE PULLEY 

1 


650896 

334)06 

FM 72" - 0180 CENTER DOUBLE PULLEY 

1 

52 

651052 

064)67 

M12 X 1.75 X 80 HEX HEAD BOLT 

4 

53 

650887 

334)05 

FM 60" - 0156 OUTER SINGLE PULLEY 

2 


650888 

334)07 

FM 72" - 0180 OUTER SINGLE PULLEY 

2 

54 

650890 

344)01 

FM 60" V-BELT B75 (1950.72mm PITCH LENGTH) 

2 


650891 

344)03 

FM 72" V-BELT B89 (2306.32mm PITCH LENGTH) 

2 

55 

650892 

33-001 

FM 0300 MAIN INPUT DOUBLE PULLEY 

1 

56 

650893 

144)13 

1/4" X 1/4" X 1 1/8" ROUND END KEY 

1 

57 

651053 

19-214 

FM OUTER SHIELD BRACKET 

2 

58 

650865 

074)15 

010 X 020 X 2 FLAT WASHER ZINC PLATED 

7 





























































































































































A SAFETY PRECAUTIONS A 

MOST ACCIDENTS OCCUR BECAUSE OF NEGLECT OR CARELESSNESS. 

AVOID NEEDLESS ACCIDENTS BY FOLLOWING ALL OF THE SAFETY PRECAUTIONS LISTED BELOW. 


• Machinery should be operated only by those who are 
responsible and are authorized to do so. 

• Stop the engine, lower all equipment, lock the brakes, 
and remove the ignition key before dismounting from the 
tractor. 

• Never stand between tractor and implement while tractor 
is being backed to hitch. 

• Loose fitting clothing should not be worn, to avoid catch¬ 
ing on various parts. 

• Detach implement in area where children normally do not 
play. 

• When performing adjustments or maintenance on an 
implement, first lower it to the ground or block it securely 
at a workable height. 

• Only a qualified operator should be permitted on tractor 
when in operation; no riders allowed. 

• Make certain everyone is in the clear before starting 
tractor or raising or lowering equipment. 

• Operate the tractor and implement only while seated in 
the driver’s seat. 


• Reduce speed when transporting mounted implements 
to avoid bouncing and momentary loss of steering 
control. 

• A heavy load can cause instability of the tractor. Use 
extreme care during road travel. Slow down on turns and 
watch out for bumps. Tractor may need front counter¬ 
weights to counter-balance the weight of the implement. 

• Reduce speed on hillsides or curves so there is no 
danger of tipping. 

• Avoid driving too close to the edge of ditches or creeks. 

• Do not transport implement on public roads without 
reflectors and slow moving vehicle emblem in daylight 
and with approved warning lights at night and other 
periods of poor visibility. 

• Due to the width of some implements, use extra caution 
on highways, farm roads, and when approaching gates. 

• Always be sure the implement is in the proper position for 
transport. 

• Keep alert and watch the front as well as the rear when 
working with the implement. 


OWNER’S/ 

OPERATOR’S 

MANUAL 


MODEL NO’s 
FM 560 
FM 572 


3 PT. REAR FINISHING MOWER 

For Cat. I 3-Pt. Hitch Tractors up to 35 HP 

WHEN ORDERING REPAIR PARTS, ALWAYS 
GIVE THE FOLLOWING INFORMATION: 

1. PART NUMBER 3. MODEL NUMBER 

2. PART DESCRIPTION 4. NAME OF ITEM 


WORKSAVER LIMITED WARRANTY 

Worksaver warrants its implements, parts and accessories to be free from 
defects in materials and workmanship for a period of six (6) months from date 
of purchase. Upon written approval, Worksaver will repair or exchange with¬ 
out charge any part, which upon examination by Worksaver or its authorized 
agent, shall disclose to be defective. 

This does not apply to (1) parts that have worn out in normal use, (2) parts 
broken because of improper assembly or operation by the customer, (3) parts 
accidentally damaged, (4) failure of parts traceable to improper care, (5) parts 
failing through use of implement for purposes other than those for which it 
was designed. 

The obligations assumed by Worksaver and the limitations expressed here¬ 
in are in lieu of all other warranties expressed or implied. 


WORKSAVER 

P.O.BOX 100 LITCHFIELD, IL 62056-0100 (217)324-5973 

WEB: http://www.worksaver.com E-MAIL: [email protected] 


WS-FM001 -OG