1kMPAC 6 116 ADVANCED WATER u sA6 TREATMENT SOLUTIONS
1kMPAC 6 116 ADVANCED WATER u sA6 TREATMENT SOLUTIONS
Proposal
Ampac Seawater Desalination
Model SW60K-LX (73,800 GPD / 11.6m3/hr.)
Ampac USA 5255-5265 State St. Montclair CA 91763 USA
nternational
acsimile
Website
e-mail
EFTA00807681
TABLE OF CONTENTS
System Design Basis• 4
Main System Components: 4
Main System instrumentations: 4
Functional Specification 5
System Safety.
System Specifications• 6
Design Basis: 6
Standard Features 6
Components Make & Materials of Construction: 6
Base Price for SW60K-LX 480V/60Hz/3 Phase 7
Specifications for Ampac USA 8
Sea Water Desalination Reverse Osmosis System 8
Feed Supply Pump: (Optional) 8
Pre-Chlorination System: (Optional) 8
Anti•Scalant Dosing System: 9
Multimedia KDF-GAC-Poly Phosphate Quartz Pre•Filter• 10
Sediment Cartridge Filter Housing S micron• 11
Full Duplex Optional Multi•Stage RO High Pressure Pump (Optional) 11
Optional Hydraulic Pressure Booster (HPB) (Optional) 12
Membranes Elements• 12
Pressure Vessel • 12
Auto•Flush Proces • 12
CIP (Clean in Place System): (Optional) 13
Instrumentations 15
PLC: S200 Series Microprocessor Controller• 15
PLC: S1040 Series Microprocessor Controller (Optional) 16
Pressure Gauges: 17
Pressure Valves• 17
Electrical 18
RO system Operating Requirements 18
RIO Plant Container: (Optional) 18
Additional Specifications: 18
Monitoring• 18
Service• 19
Maintenance Schedule• 19
Terms• 19
Suggested Spare Parts List. 20
Warranties: 20
Flowchart design 24
A MPAC USA Proposal Number 247403 Date: Jun 30, 2017 2
EFTA00807682
06AMPAC 6 6 ADVANCED WATER
6 TREATMENT SOLUTIONS ILL
5255.5265 State St., Montclair CA 91763 USA
(909) 548-4900 International
(909) 548-4901 Facsimile
Website
e-mail "%writ
Live Lae,/ ■
Proposal
Ampac Twin Redundant Reverse Osmosis Systems for Sea Water
Desalination Watermaker I 60,000 GPD (227 m'/Day)
Date: June 301h, 2017
Proposal No. 247403
Contact Name:
Organization:
Address:
Tel:
Email:
Dear Mr. Kahn,
Thank you for this opportunity to quote you on your Water Purification Requirement. We take pride in our attention
to detail with our customers Requirement. Best Design, material and workmanship shall be applied and specified
according to the world wide recognized marine practices to ensure reliability, durability and easy maintenance
and to comply with Marine Industry and Ship Requirements. Mr. Richard Kahn
HBRK Associates Inc.
575 Lexington Ave, FL4
NY, 10022
(212) 971-1306
BBB t!",1'
ENVIRONAICTAL
SOLUTIONS
RELIABILITY
al%
Water
114b,s
Quality,4
live safer: Member
System production is based on the following conditions:
1) Air Temp (Weather): From 40°C to -30t If Applicable Ship Motion:
1) Permanent Trim up to: ±5*
2) Sea water Temp: From 30°C to -2°C 2) Permanent List up to: ±15"
3) Machine Room: From 50°C to 0°C 3) Pitching up to: ±10"
4) Relativity Humidity: From 95% to 0 4) Rolling up to: ±45"
5) Maximum Salinity:
6) pH Range: 45,000ppm NaCI feed water,
3.0.11.0pH Range.
System Dimensions: 168" W x 76" D x 148"H
Make of System: Fully automated Turnkey Sea Water Desalination System including pre-treatment Modules and
Reverse Osmosis System fully built on a Powder Coated welded Aluminum Skid with Diamond Plate Base using good
industrial practice and following manufacturer's guidelines for every component.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options
listed below unless otherwise indicated.
Delivery Manufacturina Schedule: System shall be completed within 10-12 Weeks form the date of your initial
Purchase Order.
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 3
EFTA00807683
The proposed system includes the following features:
System Design Basis:
Main System Components:
• Double Coated Epoxy Welded Aluminum frame with Aluminum Diamond Plate and will conform to AISC
Manual of Construction.
• Auto Flush Spin Down Screen Pre-Filter
• Inlet On-Demand Multi-Stage 316L Stainless Steel Feed Pressure Pump
• 28Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass
• 4"x30" Sediment Pre-Filter 5µm
• Belt Driven High Pressure Plunger Pump with Motor, Pressure Relief Valve and Accumulator
• Horizontal Multi Stage Feed Supply Pump with Safeguards
• 8" x 40" FRP Pressure Vessels
• TFC 8" x 40" Membrane Element
• pH Adjust Calcite Post-Filter
• Ultra Violet Disinfection Sterilizer
Main System Instrumentations:
• Complete Panel for Easy Controls
• Eight Count Stainless steel liquid-filled pressure gauges
• Sea Water Inlet Mechanical Motorized Actuator Valve
• Pressure Sensors for Raw, Brine and Permeate Waters w/Cut Off Pressure Switches
• Pressure Sensors to Halt Operations and Stop Pumps in case of High Module-Inlet Pressure
• High Pressure Relief Valve to reduce Pressure at the High Pressure Pump
• Stainless Steel System Pressure Control
• Stainless Steel Recycle Pressure Valve
• On/Off Main Power Switch
• Automatic Operating Programmable logic controller UL/CE Approved with:
• 10A" Touchscreen Color Display
• Smart Relay
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve Control
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps Controls
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• TDS Water quality Monitor for Permeate Water Quality
• Temperature Monitor with LCDE Display
• Hour Meter
• Chlorine Dosing Feed System
• Anti-Scalant Dosing Feed System
• Clean in Place (CIP) Fully Automated system toptiono
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Functional Specification
Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
System Safety:
The equipment and system shall be designed considering minimizing hazard. Countermeasures
against the system hazard are as follows:
Electrical Safety Devices:
a System will be equipped with a 3 Pole Sensor Breaker
Instrumentations will be equipped with a Single Phase Breaker and 2 Fuses
Alarm Horn - Alarm Conditions: Low feed pressure & High permeate conductivity
Unit Shutdowns include:
o Low feed pressure
o Pretreatment filters in backwash
o Product storage tank full
o High permeate conductivity
Water Safety device:
a Low Pressure Sensor
a High Pressure Diverter Valve
Monitoring and control devices for system safety:
• LCD Display Screen showing Conductivity, Hour Meter and Temperature
• On-Off Push Buttons
• Panel Mount Liquid Filled Stainless Steel Pressure Gauges
• Panel Mount Flow Meters
• Pressure Control Valves
Ampac USA Seawater Desalination Watermakers comes fully assembled, tested and include a
complete performance test (Factory Acceptance Test) using to validate required performance.
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 5
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System Specifications:
Quantity
Maximum Production Capacity
Minimum % Recovery
Average % Salt Rejection
Average Design Temperature
Maximum Temperature
Membrane Type
Pressure Vessels
Min. Feed Flow
Max Product Flow
Incoming Feed TDS
Incoming Feed Incoming Water Pressure
Incoming Feed Water Chlorine
Incoming Feed Water Turbidity
Incoming Feed Water SDI
Capacity (Design) Basis
The proposal system includes the following features: One
60,000 GPD / 9.5m3/hr.
35%^' 40%
98%
25°C
45°C
TFC (Filmtec)
FRP (Code Line or Pro:cc)
146 GPM (554 LPM)
41.6 GPM (157 LPM)
45,000 PPM (45 PPT)
Through Optional Submersible Pumps
0 PPM
< 1 NTU
<3 Maximum
24 Hrs/Day Operation
Standard Features
High-Pressure Belt Driven Piston Pump with Safeguards
Complete Panel for Easy Controls
Sediment Pre-Filtration Systems rated @ 140 GPM Each
Liquid-filled pressure gauges for Pre, Post-Filters & Pumps Pressure
Low-and high—pressure switches
Powder-coated, Welded Aluminum Frame w/Aluminum Diamond Base
Fiber glass High Pressure Vessels
Filmtec Brackish Water TFC Membrane Elements BW30-400FR Fedco USA
Ampac USA
Hydrosafe USA
Swagelok USA
Square D USA
Ampac USA
Codeline USA
Dow Chemical USA 1=1
Components Make & Materials of Construction:
Description Name Brand Material of Construction Origin
Skid Ampac USA Aluminum %" Gauge with Diamond Plate Welded USA
Paint Ampac USA Powder Coating USA
Screen Filters Rusco Poly Carbonate with Stainless Steel Screens USA
Non Corrosive 100% Composite Fiberglass Construction
Poly Ethylene a
USA
USA • Pre-Treatment Vessels
Auto Backwash Valves Pentair/Structural
pack USA
Chemical Treatment Tanks Simona America, Inc. Polypropylene W' Thickness USA
Chemical Pumps & Mixers LMI or Blue White Polypropylene USA U
Sediment Pre-Filters Watts Glass Reinforced Polypropylene USA
Reverse Osmosis Pumps Hypro 316L Stainless Steel USA
Membrane Vessels Bekaert Progressive FRP with Stainless Steel 316L End Ports USA
Membrane Elements Dow Chemical Filmtec Thin Film Composite (TFC) consisting of 3 layers,
polyester support web, a micro porous polysulfone interlayer,
and an ultra-thin polyamide barrier layer on the top surface. US./
Programmable Logic Controller RD Specialty Ltd NEMA4X Enclosure with UL/CUL Processor USA
Instrumentation Blue White FRP & 316L Stainless Steel USA
Piping Low Pressure Spears 316L Stainless Steel USA
Piping High Pressure Swagelok 316L Stainless Steel USA
Media Make & Materials of Construction:
Clear Water, Corp.
KDF Fluid Treatment, Inc.
Pacific Standard, Specialties, Inc.
American Carbon, Corp. Silica Sand Density is 2.66. SiO2>98%. and Mobs scale is 7 degree
high-pointy copper-zinc formulations
Soluble Food Grade Polyphosphate Crystals
Premium Coconut Shell Acid Washed Activated Carbon USA
USA
USA
USA
A MPA C USA Proposal Number 247403 Date: Jun 30, 2017 6
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Options: (Not included in the above price unless otherwise indicated) All options quoted upon request.
Qty. Description Unit Price Extended Price
1 Base Price for SW60K-UI 440V/60Hz/3 Phase $ 214,750.00 $ 214,750.00
Qty. Instrumentations — Included Unit Price Extended Price
1 Automatic Operating Programmable logic controller with :
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps on/off
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• Hour Meter
• TDS/Conductivity Meter Included Included
6 Differential Pressure Gauges (Count 6) 184.50 included
3 Electric Signal Waterproof Float switch for R/0 Pump Shutoff 245.00 Included
1 Pressure Relief Valve for Security If Pressure Valve closed 975.00 Included
1 Auto Flush Package to flush system with fresh water after tank full 945.00 Included
1 High Pressure Pump Motor Variable Frequency Drive 650.00 Included
Pre-Treatment Equipment - Included Unit Price Extended Price
1 Auto Flush Spin Down Screen Pre-Filter 875.00 Included
1 Anti-Scalant Chemical Injection Mixer, Pulsation Pump & S gal. 1,875.00 Included
1 Chlorine Chemical Injection Mixer & Pulsation Pump 245.00 Included
2 24Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass 2 x 8,750.00 Included
2 pH Adjust Post Filtration with Calcite & GAC w/Built-in Bypass 2 x 875.00 Included
Additional Options & Equipment - Not Included Unless Indicated Unit Price Extended Price
0 10.4" LCD Touch Screen Display w/HDMI & Remote Communications 8,750.00 Optional
1 On-Demand Supply Pump ITT Goulds, Grundfos or Ebara 3Phase 440V 12,750.00 Included
0 Sand Separator Cyclone 1,750.00 Optional
0 Anti-Scalant Aqueous Liquid (Flocon 130) (55 gal. Drum) 1,450.00 Optional
0 Recommended Stock of Spare Parts 6,961.95 Optional
0 Complete Installation in a Brand New 40" Connex Container including Wiring,
Lights, AC Unit will be included inside the container to be installed on site. 21,750.00 Optional
1 Crating & Packaging for Export 1,250.00 1,250.00
Please not that shipping and handling charges are not included in this quote.
Sales Tax will be added to orders shipped in California unless tax exempt
Information is provided.
Generators with installation in 40' containers will be quoted separately
40' Container Dimensions : 168" X 96" X 102" Sub-Total 216,000.00
TBD
216,000.00 Shipping & Handling
Total X-Works
Exclusions: Prices do not include import taxes and duties, installation, and options
listed above unless otherwise indicated. Na.
Wate r
NI\ Quality
A MPAC USA Proposal Number 247403 Date: Jun 30, 2017
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Specifications for Ampac USA
Sea Water Desalination Reverse Osmosis System
- The following specifications include only noted details of the complete RO system. It does not include
specifications for all parts, components, and details that are to be included.
(Note: The following pictures are for demonstrating purposes. The final product may be slightly differ)
Feed Supply Pump: (Optional)
Magnetic -drive pump (MAGdrive)
Grundfos CRN MAGdrive pumps operate according to a patented, magnetic-drive system that eliminates the need for shaft seals.
The power from the motor is transmitted to the pump by magnetic force and not by a conventional coupling. Combined with a
hermetically sealed liquid end, the pump is totally leak-free. As all axial forces are absorbed in the MAGdrive system, the pump
incorporates a standard ICE or NEMA motor with keyway and deep groove ball bearing.
Quantity:
Setup:
Type:
Model:
Capacity:
Head:
Shaft & Impeller Material:
Sealing Arrangement:
Motor Arrangement:
Motor Insulation:
Motor Rating:
Power:
Manufacturer: 2 Units in Parallel.
First on VFD, Second on Pressure Sensor
Multi —stage centrifugal
Grundfos CRN15-4
60 GPM
60 PSI
SS3161
Mechanical seal
Direct Coupled
CEI-EN standard /Class F
7% HP
440V/3Phase /50Hz
Grundfos, Germany
Pre-Chlorination System: (Optional)
When chlorine is added to waste water, a reaction occurs splitting it into hypochlorous acid and
hypochlorite ions. The hypochlorite ion does not actively contribute to the sanitizing ability of
chlorine (only 1%), but is an extremely strong oxidizer The hypochlorous acid is the active, killing
form of chlorine and what does the actual sanitizing. This chlorine molecule easily enters
microorganisms through their cell walls and kills the organisms by destroying the sulfur groups
on the cell's enzymes, causing the cell's metabolism to stop, resulting in the cell's death and
discoloration. Not only does chlorine kill bacteria, it does it very quickly. The Association of
Analytical Chemists uses a kill time of 30 seconds to completely destroy a given concentration
of bacteria as a standard.
Iron and manganese in water can be oxidized by chlorine, converting them to ferric hydroxide and manganese
dioxide. The flocculated material can then be removed by filtration. The higher the amount of chlorine fed, the more
rapid the reaction. Some plants have been designed for an initial chlorine residual of 5 to 10 ppm. After filtration the
chlorine is removed by the addition of sodium bisulfide, sulfur dioxide, or sodium bisulfide.
• System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing pump: Solenoid driven positive displacement pump.
• Capacity: 3.4 1/hr.
• Pressure: 4 bar
• Accessories: Injection valve, foot valve
• Dosing tank: 01
• Capacity: 50 liters
• Material: PE
Manufacturer: Ampac USA / Blue White
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 8
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High Performance Liquid-Soilds Separation System: (Optional)
The ILB Separator is ideally suited for removing sand, grit and other fine solids for heavy duty
systems. Able to withstand the toughest environmental conditions, it offers high pressure capability,
high flow rates and high temperature resistance.
The removal of specific unwanted solids from a pumped/pressurized liquid system shall be
accomplished with a centrifugal -action vortex separator.
Solids removal efficiency is principally predicated on the difference in specific gravity between the
solids and the liquid. Performance is expected to be 98% removal of 74 microns and larger, with
significant particle removal of finer particles also likely.
Separator Design & Function:
A tangential inlet and mutually tangential internal accelerating slots shall be employed to promote
the proper velocity necessary for the removal of the separable solids. The separator's internal
vortex shall allow this process to occur without wear to the accelerating slots.
Separated particle matter shall spiral downward along the perimeter of the inner separation barrel,
in a manner that does not promote wear of the separation barrel, and into the solids collection
chamber, located below the vortex deflector stool.
Water shall exit the separator by following the center vortex in the separation barrel and spiral upward to the separator
outlet. care
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Anti-Scalant Dosing System:
Scaling means the deposition of particles on a membrane, causing it to plug. Without some means of scale
inhibition, reverse osmosis (RO) membranes and flow passages within membrane elements will scale due to precipitation
of sparingly soluble gas, such as calcium carbonate, calcium sulfate, barium sulfate and strontium sulfate. Most natural
waters contain relatively high concentrations of calcium, sulfate and bicarbonate ions.
In membrane desalination operations at high recovery ratios, the solubility limits of gypsum and calcite exceed saturation
levels leading to crystallization on membrane surfaces. The surface blockage of the scale results in permeate flux decline,
reducing the efficiency of the process and increasing of Scaling its Plant Performance operation costs.
The effects of scale on the permeation rate of RO systems
is illustrated in the following figure. Following an induction
period, plant flow decrease rapidly. The length of this
period varies with the type of scale and the degree of super
saturation of the sparingly soluble salt.
Anti-Scalant chemicals are dosed to prevent fouling and
scaling in the membranes. Anti-Scalant in feed water
increases its concentration with an increase in the %
recovery of the system. The anti-Scalant works on the
principle of threshold phenomenon that is a small amount
of chemical that controls a large amount of scale formation by sparingly soluble salts.
Depending upon formulation of raw water, a dose of about 3.6 PPM of anti-Scalant is
required to keep the system free from fouling and scaling. Due to dispersion effect, the life
of the membrane increases as well as frequency of membrane cleaning decreases. Mac Dap
— can. (*bora
• System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump.
• Capacity: 3.4 L/hr.
• Pressure: 10 bar
• Accessories: Injection valve, foot valve tubing Dosing Tank
** System will come with 5 gal. Anti-Scalant Container good for 1-2 months.
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Multimedia KDF-GAC-Poly Phosphate Quartz Pre-Filter:
Suspended particles in raw water need a sand filter as pretreatment for RO System. This
reduces the load on cartridge filters and filters the water down to 20+25 micron size of
suspended solids. As well it will remove Chlorine injected earlier, and adjust pH. Since
Multimedia filter has to backwash with raw water, therefore, rinse step has been provided
in backwash sequence. The filters will automatically back wash, based on timer control.
Following are the specifications of Multi Media Filters:
• Dimensions: 24 ftA3 Carbon Multimedia Pre-filter system w/ 2W' ports backwash valve
• Material: Reinforced fiberglass housing (FRP)
• Flowrate: 200 GPM (24hr/7days per week)
• Piping: 2Y2" Sch80 High Pressure PVC piping
• Media: Active Acid Washed Coal Based Carbon (GAC), Anthracite, Silica Quartz
• Valve: Clack WS2 Digital Auto Backwash Valve with LCD Screen
• Reason: Provides water of less than .1 ppm chlorine
• Feature: Fully Automated Operation
• Operation: RIO System will automatically shut down when GAC System Backwash.
• Manufacturer: Tank from Structural USA, Valve from Fleck USA.
Media Included:
1) KDF Media: KDF' Process Media are high-purity, granulated copper and zinc-based alloys that
treat water and waste water through a process based upon the principle of redox
(Oxidation -Reduction). Originally, KDF was shorthand for Kinetic Degradation Fluxion.
KDF Process Media enhance the performance, extend the life, reduce the maintenance and lower the total cost
of carbon-based Media to follow.
KDF Process Media help control microorganisms by creating an environment that's deadly to some
microorganisms and that interferes with the ability of many other microorganisms to function. Either way, the
use of KDF Process Media results in the total elimination of some contaminants and a great reduction of a wide
variety of others which will protect the RO Membrane elements from Fouling by any bacterial growth.
2) Polyphosphate Media: is added to mask the effects of high iron concentrations. The
Polyphosphate delays the precipitation of oxidized manganese and iron, thereby greatly
reducing the layer of scale that forms on the pipes. The effect is called sequestration. The iron
or manganese ion is surrounded by a chain of phosphate molecules and is not allowed to
precipitate in the water.
3) Granular Activated Carbon (GAC): GAC filtration is most effective in removing organic
contaminants from water. Organic substances are composed of two basic elements, carbon and
hydrogen. Because organic chemicals are often responsible for taste, odor, and color problems,
GAC filtration can generally be used to improve aesthetically objectionale water. GAC filtration
will also remove any excess chlorine. GAC filtration is recognized by the Water Quality Association
to maintain drinking water contaminants within the limits of the EPA National Drinking Water
Standards.
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Sediment Cartridge Filter Housing 5 micron:
A fine filtration unit of porosity 5- micron is installed. This Pre-Filter will eliminate all
suspended solids up to 5 Micron from getting to the membrane elements.
Quantity:
• Flow Rate:
• Model:
Maximum Operating pressure:
• Number of standard 30" cartridge:
• Filter height:
• Length of Cartridge Filter:
Diameter of Cartridges:
• Material:
Porosity:
• Manufacturer: Two in Series
140 GPM
H IF
150 PSI
1 Count
55"
30"
Carbon Fiber
10 & 5 micron
Hydrosafe, USA
Full Duplex Optional Multi-Stage RO High Pressure Pump:
Brand: Fedco High Pressure Pump w/ safeguards
The Fedco MSD series multi-stage centrifugal high-pressure feed pumps
provide a new level of reliability and efficiency for Seawater Desalination
Watermakers, unique features, such as the patented WATER BEARING
thrust bearing, complete duplex SS construction, and maintenance -free
design ensure years of trouble-free operation.
The System will also include FEDCO's Hydraulic Pressure Boosters
turbocharger the will increase the efficiency to exceed 80% transfer
efficiency. Superior efficiency comes with superior reliability.
Standard horizontal base, electric motor drive. The standard horizontal
base is 4" x 2" Steel with 2 mil epoxy, powder coated with Vi" channel steel supports for maximum weight load and
minimum flexing. Bolt-down leveling and vibration shock mounts are standard. All motors are mounted on a two
screw adjustable base for easy alignment.
Specifications:
Model:
• Pump Body:
• Shaft & Impeller:
• Stages:
4 Flow:
• System Pressure:
• Efficiency:
• Absorbed Power:
• Full Load Amps:
• Electric Power:
• Ports:
• Shaft Seal:
4 Motor:
• Enclosure: MSS-4029
Full Duplex Stainless Steel 2205
Full Duplex Stainless Steel 2205
29 Stages
150 Gallons per minute
721 PSI
93.6 %
75 HP
84.0 Amps
58 KW
2" NPT Inlet x 2" NPT Discharge
Standard Mech. Seal is Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton.
440 V I 60 Hz I Three phase I NEMA standard totally enclosed
Rugged design for continuous duty under all operating conditions. CC cE-
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Hydraulic Pressure Booster (HPB): (Energy Recovery)
The Hydraulic Pressure Turbo Charger shall be integrated to increase Liquid Transfer Efficiency up to 80%
Specifications:
• Model: HPB-30
Body: Full Duplex Stainless Steel
• Shaft & Impeller: Full Duplex Stainless Steel
• Ports: 3" NPT Inlet x 2" NPT Discharge
• Feed Flow 150 gpm
• Brine Flow 53 gpm
• Pressure 850 psi
• Brine Pressure 820 psi Brine
• Outlet Pressure 7 psi
• Feed Temp 77 °F
• Feed IDS 36000 Feed
51 SG (calc.) 1.024
Membranes Elements:
/ Count 9 Membrane Elements (8" x 40") each
• Filmtec SW30HRLE440i, 8,200 gpd rating Low Fowling
Improved FILMTEC'" Reverse Osmosis Membrane Elements offer the
Highest productivity while maintaining excellent Dissolved Solids Rejection.
• FILMTEC SW30 membrane elements have the highest flow rates available to meet the
water demands of both sea-based and land-based desalinators.
Improved FILMTEC membrane elements combined with automated, precision element fabrication result in the
most consistent product performance available. rr7
Pressure Vessels:
Codeline 15O-9001 Certified Vessels utilize a unique shell design which allows the housings to weep, preventing
catastrophic Failure. Composite construction results in superior impact and corrosion resistance.
• Quantity: 3 Vessels
J Material of Construction: FRP Composite
J Pressure Rating: 1200 PSI
• Dimensions: 8" x 80"
J Number of Elements per Vessel: 3 Elements to total 9 Elements.
Auto-Flush Process:
The RIO System will Auto-Flush automatically, through the supplied pump, every time the
storage tanks fill in order to remove concentrate and trapped colloidal particles on the
membrane surface. The flush process will be carried out with fresh permeate water.
12 AMPAC USA Proposal Number 247403 Date: Jun 30, 2017
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CIP (Clean in Place System):
The cleaning skid is designed for manual operation through a local control box located on the skid. A chemical storage tank is
mounted on its own stand and connected to the skid with either hard PVC piping or quick disconnect fittings and flexible hoses.
This gives the unit the ability to be mounted in a permanent location or totally portable if desired. The piping is schedule 80 PVC
that is hydrostatically tested at the factory. The electrical enclosure is NEMA 4X. All skid wiring is completed and tested before
shipment.
Standard Features:
3- Skid mounted unit
3- Chemical solution tank with cover
3- PVC piping
316L Stainless cleaning pump
3- 5 micron cartridge filter with housing
3- Local flow meter
3- Tank level switch (CS 8)
220W1Ph/60Hz or 460V/3Ph/60Hz
Available Options
3- pH Controller
3- Electric heater for chemical tank with temperature controller
3- Flexible hoses for cleaning connection
3- Wheel mounted skids for smaller units
3- Mixer
Applications
3. Membrane cleaning
'A* Descaling
Membrane Cleaning Chemicals:
Acid and alkaline cleaning chemicals are most commonly used for membrane cleaning. Acid cleaners are designed to remove
inorganic and iron deposits. Acid cleaning should be performed at a pH of about 2. Alkaline cleaners are designed for
removal of biological matter, organic foulants, and silica deposits. Alkaline cleaning is performed at a pH of about 12.
Membrane Cleaning Process:
Reverse Osmosis membrane elements can experience a decline in performance due to the accumulation of deposits on the
membrane surface. Mineral scale, colloidal particles, biological matter, and insoluble organic compounds are the usual
causes of membrane fouling. When production of a Reverse Osmosis system drops by at least 10 percent, or the differential
pressure increases by 15 percent (over normal operating conditions), membrane cleaning should be performed.
Activated Carbon pH Adjust Post-Treatment System:
The pH of the permeate water is expected to be in the range of 5.0 this is rather, acidic. To control the pH, We will
introduce Activated Coconut Shell Carbon/Calcite/Corosex Media Post-Filter to adjust pH level to neutral.
Calcite (Calcium Carbonate) is a naturally occurring calcium carbonate
media. One of the advantages of Calcite is its self-limiting property. When
properly applied, it corrects pH only enough to reach a non-corrosive
equilibrium. It does not overcorrect under normal conditions. Upon
contact with Calcite, acidic waters slowly dissolve the calcium carbonate
to raise the pH which reduces the potential leaching of copper, lead and
other metals found in typical plumbing systems. Depending on pH, water
chemistry and service flow, the Calcite bed will have to be periodically
replenished as the Calcite is depleted.
Corosex is a very concentrated form of (Magnesium Oxide) that is always
blended with calcite to reduce the risk of cementing. We call this blend of
Corosex and Calcite, NS Mix. The NS Mix increases the alkalinity of the water to raise the pH value to a neutral state (7.0).
The NS Mix can raise a pH from 5.5 to 7.0 (neutral), and is recommended on any water that has a pH between 5.5 and
6.0. Corosex has the same regeneration and sacrificial properties as Calcite.
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Ultra Violet Sterilizer: lOpt.oncti)
Twin Ultra Violet 28 GPM, shall be installed on the Skid. Microorganisms in water can
cause a multitude of health problems. Ultraviolet System is the natural way to disinfect
water for home or industry. UV light systems penetrate and destroy the harmful
organism, disinfecting the water. To remove other drinking water contaminants.
BENEFITS:
COMPLETELY AUTOMATIC
COMPACT AND EASY TO INSTALL
NO CHEMICALS REQUIRED
LOW OPERATING COST
LOW MAINTENANCE
NO ADDED TASTE OR ODOR UV DESTROYS
BACTERIA
MOLD SPORES
ALGAE
PROTOZOA
VIRUSES
YEAST RECOMMENDED USES:
LAKE OR POND WATER
PRIVATE WELLS
CISTERNS
FOLLOWING CARBON FILTERS
NON•CHLORINATED MUNICIPAL SYSTEMS
ULTRA•PURE WATER SUPPLIES
Air Conditioning Unit: (Optional)
A/C Unit Applicable only if Unit is containerized.
Product Specification:
Style
Compressor
Refrigerant
Cooling Capacity
Power Supply
Input Power
Input Current
SEER
EER
HSPF
Sound Level Ductless Mini Split AC With Heat Pump
Toshiba (GMCC)
R410A (Pre•Charged)
9000 BTU
208-230 V / 60 Hz, 1Ph
1840W (Cooling) / 2010W (Heating)
8.4A (Cooling) /9.14A (Heating)
19
12.5
9
50dB•high 40dB•Low (Indoor) / 60dB (Outdoor)
Moisture Removal 2.5 L/hr
Min Operating Temperature • 20 C / • 4 F
Net Weight
Dimensions
Electrical Wiring 41 lbs. (Indoor)/ 130 Lbs. (Outdoor)
46.69 X 10.16 X 13.39 in (Indoor Unit) 35.43 x 12.40 x 33.86 in (Outdoor Unit)
Wire Size from Breaker to Outdoor : 12:3 & Outdoor to Indoor : 16:4
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 14
EFTA00807694
Instrumentations
PLC: 5200 Series Microprocessor Controller:
The system will come with a complete control panel that include a Series 200 reverse
osmosis microprocessor controller features an alphanumeric backlit LCD to display
operating conditions, and provides adjustable time delays and set points to accommodate
varying field conditions.
The Series 200 controller displays the permeate TDS/Conductivity, Permeate Flow,
Concentrate Flow, Pressure, pH level and water temperature, and operating hours along
with the operating status of the RO unit. The Series 200 monitors low and high pressure
switches, tank levels, and pretreatment equipment. It provides relay outputs for the RO
high pressure pump, inlet solenoid valve, membrane flush solenoid valve, and optional
relays for permeate divert or remote alarm and auxiliary output.
The Microprocessor or PLC based control system shall monitor and control operation of system and communicate
with pretreatment equipment and distribution tank level as required. Skid mounted control panel shall house control
system, operator interface controls, solenoids, IEC motor starter(s), step down transformer, high voltage disconnect.
Control system shall be fully programmed and integrity tested at factory prior to shipment.
1- Panel shall include:
a. Backlit LCD display for operating conditions and set points
b. Lights, pushbuttons, and switches for status and control of system
c. Conductivity Monitor for feed and permeate
d. Elapsed run time indicator
e. Alarm horn
f. System power switch
g. Nameplates for device identification
h. Automatic reject flush indicator and controls
2- Alarm conditions shall include:
a. Low feed pressure and Low Level
b. High and High-High permeate conductivity
3- Unit Shutdowns include:
a. Low feed pressure
b. Pretreatment filters in backwash
c. Product storage tank full
d. High-High permeate conductivity
4- Functional Specification
a. Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security g=SCLI
I u .w •
The system will have an automatic operation. All electrical wiring will be in accordance with UL / CE standards.
The Control of:
Feed Supply Pump
Automatic flush solenoid valve
Two TDS/Conductivity Points Flow Indicators & % Rejection
pH Monitor
Water temperature
Date: Jun 30, 2017 AMPAC USA Proposal Number 247403 15
EFTA00807695
PLC: 51040 Series Microprocessor Controller: (Optional)
The SW-40K can be equipped Optional with a Programmable Logic Controller featuring an integrated 10 inch Full
Color Graphic Touch Screen Operator Interface.
All operating conditions and process status are simultaneously
displayed on a single process diagram display screen.
The operator interface is virtually menu less, making it easy to
locate and adjust all time delays and process set points.
To view specific set point and control options for any piece of
equipment simply touch the corresponding image on the graphic
screen and all options appear. To return to the main process
display, simply touch the "Main" button.
This operator interface is conveniently located on the front of
the main NEMA 4X Rated control Enclosure.
Depending on the control options selected, the controller is
capable of displaying
• Influent Flow Rate and Accumulation
• Concentrate Flow Rate and Accumulation
• Permeate Flow Rate and Accumulation
• Permeate Salinity (TDS/Conductivity)
• Percentage of salt rejection
• Percentage of water recovery
• Concentration factor
• Membrane flux and Specific Flux Rates,
• Water Temperature
• System Operating Hours
• Individual Run Times for each motor and valve
System Flow
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Previous 24 hour flow, and todays flow totals for influent, concentrate and permeate lines.
'4 The PLC also monitors Low and High Pressure Switches, Tank Levels, and Pre-Treatment Equipment.
Data logging is provided for all monitored system variables (i.e. pressures, flows, TOS/Conductivity, pH,
temperature & etc.)
• Multi-level security login ensures that only qualified personnel is able to make changes to operating set
points.
• If secure internet connectivity is provided the system may be remotely monitored and operated from
anywhere on the planet. In addition, all trend data is also remotely accessible.
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 16
EFTA00807696
Pressure Gauges:
- Liquid Filled Panel Mount Stainless Steel Pressure Gauges after every phase of Production as follows:
• In-Let Feed Pressure
• Sand Separator Cyclone Auto-Flush Pre-Filter
• Distribution Pump Pressure
• Multimedia Silica Quartz Pre-Filter Pressure
• Sediment Pre-Filter Pressure
• Booster Pump Pressure
• Membrane Elements Pressure
• Flush Pump Pressure
• Post Filter Pressure
Pressure Valves:
System will include Two Pressure Valves made by Swagelok or equivalent as follows:
1) System Pressure Valve to Control Booster Pump Pressure and Concentrate Flow
2) Pressure Relief Valve to prevent system from reaching unsafe pressure rating.
Controls
- Complete Panel for Easy Controls
- Automatic operating processor w/ programmable logic controller for all pumps, w/ delayed start-up
of high pressure pump and Automatic Flush System
- Liquid Filled pressure gauges
- Low & High pressure gauges
- Permeate & concentrate flow meters Blue White System Pressure
Cnntenl Valve
1/8 DIN Aluminum case
0.56" high efficiency red LED display. Pressure Relief Valve
r
Piping:
Feed:
• Product:
J Reject:
4) Pressurized Piping Fittings Stainless Steel
• All High Pressure Pipes and Fittings will be from 316L Stainless Steel 3" Sch 80 PVC w/Stainless Steel Reinforced Ends
2" Sch 80 PVC w/Stainless Steel Reinforced Ends
2W' Sch 80 PVC w/Stainless Steel Reinforced Ends
Frame:
System shall be fully built within a 40' Brand New Connex Seaworthy Container as follows:
1- Skid 1: Powder Coated Steel Base to fit Feed Pumps
2- Skid 2: Powder Coated Steel Base to fit RIO Membranes & Filtration Process
3- Skid 3: Steel Base for RIO High Pressure Pumps
4- Skid 4: For Activated Carbon Tank
Features:
a Ampac, powder coated, welded Steel Base Skids
• Skid base Include a welded Diamond Plate
• All Welded Skids shall be Double Powder Coated, then Clear Coat Applied.
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 17
EFTA00807697
Electrical
Nema 4X rating
Three Phase 440V/50Hz
Electrical: Approvals: 50 Hp Motor. - 208/230V/480 3 Phase-60Hz
Built-in capacitor and overlaild with automatic reset.
Motor is CE UL Certified r C E To Operate in North America & Europe.
RO system Operating Requirements
Operating Limits
- Feed Temp: Max 105 F
- Feed Pressure: Min 40 psi
Max 80 psi
- Chlorine: Max .1 ppm (after carbon filter)
- Feed pH: Min 3.0
Min 11.0
- Feed TDS Max 45,000 ppm
Based on the above operating limits the followin ! items will be ! uaranteed:
51.3 GPM (194 LPM) of Permeate product water for continuoll
24 hour/day, 7 day/week operation.
R/O Plant Container: pprionou
Brand New Seaworthy 20' Connex Container, Epoxy
Coated and fully insulated, contains RIO Unit equipped
with Split NC Unit for Climate Control and Ceiling
Lightings.
Additional Specifications:
- Recovery Rate average 45%
- Reject Rate Average 55%
- Water quality sampling ports for each membrane
- RO only to flush at Start and storage tank full
- RO will flush when idle for preset number of hours.
Monitoring:
- Product Conductivity
- Feed, Product and Reject flow rates
- Pressure before and after Carbon Filter
- Pressure before and after Pre Filter
- Pressure before and after RO pump
- Pressure before and after Membrane elements
- Pressure before and after GAC Post Filter
- Product water temperature.
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 18
EFTA00807698
Service:
Ampac USA will be available for product support, including spare parts and service for
the Operational life of the system for a small annual fee to be agreed upon after the first
year. If RO operation does not meet the specifications listed above, Ampac USA will be
able to respond with product support in a timely manner.
Maintenance Schedule:
Description Size Micron Price 4 Services
Annually Total Price
Two Hydro Safe Pre-Filter 4" x 30" 5 285.00 2 570.00
Anti-Scalant Aqueous Liquid Liquid 5 gal 625.00 4 2,500.00
3,070.00
Media good for Total Price Multimedia Pre-Filter Price/Lbs. Quantity Price / Number of Prorated Years
Anthracite Carbon 2.10 1320 2,772.00 3 Years 924.00
KOF Media 8.50 40 340.00 3 Years 113.30
Poly Phosphate 8.50 40 340.00 3 Years 113.30
1,150.60
Total Maintenance Cost per year $ 4,220.60
Terms:
Payment Terms: 60%
Deposit. 40% due before
delivery date. All pricing
stated is in U.S. dollars.
Exclusions: Prices do not
include shipping,
insurance, sales tax, import
taxes and duties,
installation, and options
listed below unless
otherwise indicated.
Date: Jun 30, 2017 19 AMPAC USA Proposal Number 247403
EFTA00807699
Suggested Spare Parts List:
Ampac USA Suggest to have the following list of Spare Parts on Board:
Pan # Parts Description Qty Price Total
Sterlight:QS-600 Quartz Sleeve for UV-600 1 285.00 285.00
Sterlight:S6D0RL-HO Replacement lamp for a Sterlight UV 1 349.95 349.95
88U-150-PS BBU-150-PS Pleaded Sediment Filter S Micron 1 285.00 570.00
Valve Kit, PVKR-40K Pump Valve Kit Repair, PVKR-60K 1 950.00 850.00
Valve Kit, PSKR-40K Pump Seal Kit Repair, PSKR-60K 1 975.00 875.00
Valve Kit, PPKR-40K Pump Plunger Kit Repair, PPKR-60K 1 1,250.00 950.00
Gaskets Set of Gaskets for head gasket, GGKR-60K 1 975.00 799.00
Flacon Flocon 135 Anti-Scalant 55Gallon Drum 2 1,385.00 1,385.00
Total 6,739.95
Warranties:
Ampac USA warrants the system to be free from any defect in material of construction and workmanship for a period of one
complete year from the date of commissioning of the unit, but not later than eighteen months from the date of shipment, under
the following conditions:
1. System is operated within parameters as stipulated in the manual.
2. A proper log duly filled on daily basis is maintained with the client & sent to Ampac USA on
monthly basis.
Note: Ampac USA does not guarantee the product water to be free from bacteria unless an Ultra
Violet Disinfection System or an Ozone Generator or both are installed on the Skid.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation,
and options listed below unless otherwise indicated.
Delivery: 12-14 weeks ARO, Quote is valid for 60 days.
Payment Terms: 60% Deposit. Balance due by ship date. All pricing stated is in U.S. dollars
Note: Supervision for installation, Commissioning, start up and operator training services with first production runs will be
provided free of charge. Flight, accommodations and transportation will be provided by client.
Finally, thank you for your Business. Hoping to have a long term business relationship between both our companies. If you have
any further questions. Please do not hesitate to contact us anytime @ (818) 700.8015.
Best regards,
Sammy A. Farag
Sammy A. Farag, CEO
Mat INA
5255 — 5265 State Street,
Montclair, CA 91763 USA
Tel: (909) 548-4900
Fax: (909) 548-4901
Email:
Website:
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 20
EFTA00807700
AMPAC USA Proposal Number 247403 Date: Jun 30, 2017 IM
EFTA00807701
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📷 Images in this document (24 detected; 6 largest described)
AI-generated factual descriptions of embedded images (llava:13b). These are searchable across the corpus.
[Image 1] The image shows a piece of industrial equipment, which appears to be a part of a larger system, possibly related to water treatment or a similar process. The equipment includes pipes, valves, and what looks like a cylindrical component with a greenish-yellow color. The setting is an indoor environment, likely a factory or industrial facility. There are no people visible in the image. The text "AMP
[Image 2] The image shows two photographs of industrial equipment, which appears to be a type of machinery used for manufacturing or processing. The top photo shows a close-up of the machine with various control panels, buttons, and screens, indicating it is a computerized system. The bottom photo shows the same type of equipment in a larger setting, with multiple units arranged in a row, suggesting it is p
[Image 3] The image shows a piece of industrial equipment, which appears to be a large metal structure with multiple rows of cylindrical objects that could be pipes or cylinders. The structure is mounted on a concrete base and is situated outdoors, as indicated by the natural lighting and the clear sky. There is a watermark or logo in the upper left corner that reads "ANSALDO BREDA," which suggests that the
[Image 4] The image shows a document with text and a photograph. The document appears to be an informational or instructional piece, possibly related to a piece of equipment or a process. The text includes bullet points with headings such as "Introduction," "Features," "Specifications," and "Conclusion." The photograph depicts an electronic device with various controls and displays, which could be the equip
[Image 5] The image appears to be a technical drawing or schematic diagram of an industrial process or equipment. It includes various components such as tanks, pipes, valves, and pumps, all interconnected with lines that represent fluid or electrical connections. The diagram is labeled with text and symbols that likely describe the function of each component. The text "AIPAC" is visible, which could be an a
[Image 6] The image shows a document with a table and a photograph. The document appears to be a financial report or statement, with columns listing figures such as "Total Revenue," "Total Expenses," "Net Income," and "Total Assets." The photograph depicts an industrial setting with machinery and what looks like a control panel or a piece of equipment. There are no visible names, dates, places, or logos tha