Empowering Frontlines 2025
Page 13 of 18 · WEF_Empowering_Frontlines_2025.pdf
Lenovo Monterrey deployed the Gen AI-enabled
Manufacturing Control Tower to support operations
across the shop floor, but the most meaningful results
have come in the form of an AI co-pilot coach that
assists users in root-cause problem solving.
This advanced system integrates 3.7 gigabytes (GB) of
real-time production data per hour from manufacturing
execution system (MES)and IoT devices, along with over
30,000 historical issues from a comprehensive knowledge
base. The control tower performs real-time key performance
indicator (KPI) analysis, conducts voice-enabled interactive
root-cause analysis in 99 languages and instantly
recommends corrective actions through an AI engine. The programme facilitates continuous on-the-job training,
as workers are able to interact with the tower in real
time and solve problems on the shop floor. It helps
workers understand what to do next, rather than ask
a manager or wait to learn in a classroom. The results
have been transformative: average units per hour (UPH)
have surged by 42%, and the mean time-to-repair has
dramatically decreased by 95%. This innovative approach
empowers new and experienced employees alike,
boosting overall operational performance without the
need to regularly retrain employees on one-off issues. CASE STUDY 10
Lenovo
The examples above underscore a fundamental
truth: AI and digital transformation are not just
changing what skills are needed, but how those
skills are acquired. VR for simulations, AI-powered
personalized learning platforms and real-time
data analytics to identify skill gaps are becoming
indispensable parts of the modern learning toolkit.
Sites also highlighted the importance of onsite
learning conducted in collaboration with universities
to teach robotics and automation, imparting hands-on skills in a safe environment. This enables workers
to gain an immersive preview of potential career paths
– whether as technicians, maintenance workers or in
remote monitoring jobs. These approaches allow for
scalable, customized training that can be delivered
on demand, meeting the diverse learning styles and
schedules of a dynamic workforce. It’s about building
a culture where learning is an ongoing journey – one
where people are inspired, enabled and encouraged
to contribute their best from hiring to retirement.2.3 Driving a culture of
inspired learning
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Empowering Frontlines
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