Global Lighthouse Network 2025
Page 35 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Appendix: Lighthouse
change stories,
solutions and impact
Site Change story Top five use cases Impact
AstraZeneca
Södertälje, SwedenTo boost capacity and accelerate product
launches, AstraZeneca Södertälje
implemented 50+ 4IR solutions, including
machine learning and optimization
algorithms. These efforts, coupled with the
upskilling of 3,000 employees, resulted in a
56% increase in labour productivity and a
67% reduction in development lead times
for new productsMachine Learning (ML)
demand forecasting engine 23% Inventory level
Mathematical optimization
for batch scheduling and
production planning 26% Productivity
Advanced process
control for new product
development and launch 98%Continuous
manufacturing cycle
time
Process digital twins for
batch manufacturing
optimization 17%Batch manufacturing
cycle time
Forecasting for the clinical
phase of NPI 39% Overproduction rate
AstraZeneca
Wuxi, People’s
Republic of ChinaResponding to domestic price cuts
and increased demand volatility,
AstraZeneca Wuxi deployed 34 4IR use
cases, including AI and algorithms, to
enhance manufacturing synchronization
and efficiency. The site achieved a 55%
increase in output, a 44% reduction in
manufacturing lead time, an 80% reduction
in non-perfect batches and a 54%
improvement in labour productivity.Synchronized factory flow
enabled by batch priority
optimization 48% Process lead time
IoT enabled end-to-end
touchless material flow and
traceability 99%Material dispensing
lead-time
Deep learning enabled
high-speed computer
vision for in-process quality
control 99.4% Rework hours
IoT based smart andon
improves manpower and
equipment utilization 31% Unplanned down time
ML-enabled forecast engine
& inventory control tower 42%Raw material
Inventory days
Beko
Ankara, TürkiyeTo meet the rising demand for high-
quality dishwashers, Beko Dishwasher
Plant underwent a 4IR transformation by
integrating 35+ in-house solutions with
its IoT platform, FLOW. This led to a 46%
reduction in time-to-market, a 29.2% drop
in field failure rates, and a 26.1% decrease
in conversion costs. Additionally, over
1,000 employees were upskilled in 4IR
technologies.ML-powered smart metal
sheet forming 12.5% Material cost
Advanced cleaning cycle
design 50% Time to market
AI-enhanced clinching
process 66% Defect rate
End-to-end autonomous
intra-logistic system 5% Conversion cost
Supplier collaboration
for the advanced plastic
injection 98.5% Defect rateFactory Lighthouses
Wave 12
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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