Global Lighthouse Network 2025
Page 36 of 52 · WEF_Global_Lighthouse_Network_2025.pdf
Site Change story Top five use cases Impact
The Coca-Cola
Company
Tuas Bay, SingaporeConfronted with rising volume and product
portfolio complexity, the site implemented
ML-powered demand forecasting, robotics
and advanced scheduling algorithms.
This led to a 28% throughput increase,
a 70% boost in labour productivity, an
80% reduction in shortages, and a 31%
improvement in on-time deliveries while
cutting scope 2 emissions by 34%.ML demand forecasting and
integrated digital tools 47%3-month demand
forecast accuracy
Advanced algorithms for
production scheduling 28% Throughput
ML-powered vision system
for complex object pick-
and-place 76% Labour productivity
AGV simulation tool for
optimized material handling 92% AGV throughput
Cognitive maintenance AI
advisor 21%Maintenance
productivity
Continental
Automotive
Brandys nad Labem,
Czech RepublicContinental Automotive’s largest
electronics plant in Brandys reimagined its
processes to meet demand and shifting
consumer preferences. By implementing
over 30 digital solutions, the plant achieved
a 35% efficiency boost, 15% better space
utilization, and a 10% reduction in field
incidents, all while enhancing employee
satisfaction and setting new standards
in high-tech production for its upcoming
“Digital Mega Factory.”Digital twin-powered virtual
commissioning 75%Equipment
commissioning time
Digital simulations – layout
optimization 35% Throughput
‘Lights-out’ warehouse with
intelligent sorting 37% Warehouse space
Failure simulation on
new products with E2E
production data 49% Scrap cost
Brand-agnostic AMR
control platform 33% AMR productivity
Roche
Basel, SwitzerlandRoche’s Basel Drug Substance site, a key
player in the company’s goal to launch 20
new transformative medicines by 2030,
produces a wide range of treatments,
including chemically synthesized small
molecules. To enhance efficiency, the site
deployed digital and AI solutions that cut
yield variability by 60%, halved technology
transfer time, and reduced scope 1 and 2
emissions by 31%, reinforcing its critical
role in Roche’s global network.Predictive modelling of
product health end-to-end 10% Yield per batch
AI-driven quality analytics
portal 40% Recurring deviations
Human-centric no-
code innovation hub for
augmented operators 39%Human error
related deviations
Intelligent authoring: digitally
native report creation 27%Health authority
reports submitted
Autonomous recipe
management 50% Tech transfer duration
Foxconn Industrial
Internet
Bắc Giang, Viet NamIn its global expansion for supply chain
resilience, Foxconn Industrial Internet Viet
Nam overcame initial challenges such as
heavy reliance on imported materials and
the opportunity to develop local talent.
By implementing 40+ 4IR use cases,
including advanced planning and AI-driven
automation, the site improved labour
productivity by 190%, achieved 99.5% on-
time delivery and cut manufacturing costs
by 45%.AI-enabled order
forecasting and supply
chain planning 8.3p.p. On time in full (OTIF)
Vision inertial positioning
for flexible and rapid pick
& place 113% Units per hour
Real-time shop floor
compliance management
with 360° AI vision 88%Indirect labour
(compliance)
AR-enabled multilingual
remote guidance 80%Mean time to repair
(MTTR)
LLM-enabled machine
failure log analysis and
anomaly handling 90% Unplanned downtime
Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation
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