Global Lighthouse Network 2025

Page 36 of 52 · WEF_Global_Lighthouse_Network_2025.pdf

Site Change story Top five use cases Impact The Coca-Cola Company Tuas Bay, SingaporeConfronted with rising volume and product portfolio complexity, the site implemented ML-powered demand forecasting, robotics and advanced scheduling algorithms. This led to a 28% throughput increase, a 70% boost in labour productivity, an 80% reduction in shortages, and a 31% improvement in on-time deliveries while cutting scope 2 emissions by 34%.ML demand forecasting and integrated digital tools 47%3-month demand forecast accuracy Advanced algorithms for production scheduling 28% Throughput ML-powered vision system for complex object pick- and-place 76% Labour productivity AGV simulation tool for optimized material handling 92% AGV throughput Cognitive maintenance AI advisor 21%Maintenance productivity Continental Automotive Brandys nad Labem, Czech RepublicContinental Automotive’s largest electronics plant in Brandys reimagined its processes to meet demand and shifting consumer preferences. By implementing over 30 digital solutions, the plant achieved a 35% efficiency boost, 15% better space utilization, and a 10% reduction in field incidents, all while enhancing employee satisfaction and setting new standards in high-tech production for its upcoming “Digital Mega Factory.”Digital twin-powered virtual commissioning 75%Equipment commissioning time Digital simulations – layout optimization  35% Throughput ‘Lights-out’ warehouse with intelligent sorting 37% Warehouse space Failure simulation on new products with E2E production data  49% Scrap cost Brand-agnostic AMR control platform  33% AMR productivity Roche Basel, SwitzerlandRoche’s Basel Drug Substance site, a key player in the company’s goal to launch 20 new transformative medicines by 2030, produces a wide range of treatments, including chemically synthesized small molecules. To enhance efficiency, the site deployed digital and AI solutions that cut yield variability by 60%, halved technology transfer time, and reduced scope 1 and 2 emissions by 31%, reinforcing its critical role in Roche’s global network.Predictive modelling of product health end-to-end 10% Yield per batch AI-driven quality analytics portal 40% Recurring deviations Human-centric no- code innovation hub for augmented operators 39%Human error related deviations Intelligent authoring: digitally native report creation 27%Health authority reports submitted Autonomous recipe management 50% Tech transfer duration Foxconn Industrial Internet Bắc Giang, Viet NamIn its global expansion for supply chain resilience, Foxconn Industrial Internet Viet Nam overcame initial challenges such as heavy reliance on imported materials and the opportunity to develop local talent. By implementing 40+ 4IR use cases, including advanced planning and AI-driven automation, the site improved labour productivity by 190%, achieved 99.5% on- time delivery and cut manufacturing costs by 45%.AI-enabled order forecasting and supply chain planning 8.3p.p. On time in full (OTIF) Vision inertial positioning for flexible and rapid pick & place 113% Units per hour Real-time shop floor compliance management with 360° AI vision 88%Indirect labour (compliance) AR-enabled multilingual remote guidance 80%Mean time to repair (MTTR) LLM-enabled machine failure log analysis and anomaly handling 90% Unplanned downtime Global Lighthouse Network: The Mindset Shifts Driving Impact and Scale in Digital Transformation 36
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