Turning Challenge into Opportunity 2025
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Technology Technology description Technology
readiness level
(TRL)TRL rationale Use cases Use case source(s)
Fischer-Tropsch
(FT) synthetic
paraffinic
kerosene (SPK)Woody biomass is converted to syngas
through gasification, after which a Fischer-
Tropsch synthesis reaction transforms the
syngas into jet fuel. Feedstocks include a
variety of renewable biomass sources, primarily
woody biomass such as municipal solid waste,
agricultural residues, forest waste, wood and
energy crops. ASTM approval was granted in
June 2009 with a 50% blend limit.7-8 IEA, 2025. ETP
Clean Energy
Technology GuideHoneywell UOP’s FT Unicracking® technology
enables the conversion of liquids and waxes
from various waste sources into Fischer-
Tropsch Synthetic Paraffinic Kerosene (FT-
SPK), an ASTM D7566-approved form of SAF.
Velocys has produced 2,366 litres of ASTM
D7566 Annex A1-certified FT-SAF from woody
biomass, which was used on a Japan Airlines
commercial flight in their first integrated end-to-
end demonstration in Japan.Honeywell UOP , 2024. FT UniCracking™
technology for renewable fuels
Velocys, 2024. Proving sustainable aviation fuel
from woody biomass in Japan
FT co-processing In association with the University of Dayton
Research Institute, ASTM approved the co-
processing of 5% Fischer-Tropsch syncrude
with petroleum crude oil to produce SAF.7-8 Deloitte analysis
Demonstrated
at scale, ASTM-
approved, early
commercial
deployment
underway.Honeywell is also active in FT co-processing
via their hydrocracking technology, recently
announcing advancements that combine
hydrocracking with the Fischer-Tropsch
process to broaden SAF feedstock options.
DG Fuels has selected Honeywell’s FT
Unicracking technology for its biofuels
manufacturing facility in Louisiana.Honeywell, 2024. Honeywell technology
helping to produce sustainable aviation fuel
with lower cost and waste
FT-SPK with
aromaticsBiomass is converted to syngas, which is
subsequently converted to synthetic paraffinic
kerosene and aromatics by Fischer-Tropsch
synthesis, with the addition of aromatic
components. This process was ASTM-
approved in November 2015 with a 50% blend
limit.7-8 Deloitte analysis
FT-based SAF is
cited as nearing
commercial rather
than fully mature.Virent is progressing an application under
ASTM D4054 for a pure aromatic stream –
synthetic aromatic kerosene (SAK) – which
can be blended with synthetic paraffinic
kerosene (SPK) derived from pathways such
as HEFA or FT. A blend of HEFA-SPK (88%)
and Virent SAK (12%) was recently used on
Virgin Atlantic’s 100% SAF transatlantic flight,
preparing the path for drop-in alternative jet
fuel. Virent is nearing the final stage of required
testing.IEA Bioenergy, 2024. Task 39: sustainable
aviation fuel (SAF) report
Hydroprocessed
esters and fatty
acids (HEFA)Triglyceride feedstocks such as plant oil,
animal oil, yellow or brown greases, or waste
fats, oils and greases are hydroprocessed to
break apart the long fatty acid chains, followed
by hydroisomerization and hydrocracking. This
pathway yields a drop-in fuel and was ASTM-
approved in July 2011 with a 50% blend limit.9 IEA, 2025. ETP
Clean Energy
Technology GuideNeste and World Energy have been producing
SAF for several years and there is now a
growing number of facilities aiming for SAF
production, largely encouraged by supportive
policies in the US and EU. Numerous new
facilities have been announced for SAF
production through the hydrotreatment of fats
and oils, although some recent HEFA projects
have been cancelled by major oil and gas
companies.IEA Bioenergy, 2024. Task 39: sustainable
aviation fuel (SAF) report
Turning Challenge into Opportunity: Supplier Voices from Heavy-Emitting Sectors
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