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SERVICE AND PARTS MANUAL
FRYMASTER BIELA14 SERIES
LOV™ ELECTRIC FRYER мсропаіаѕ

This equipment chapter is to be FOR YOUR SAFETY
installed in the Fryer Section of the Do Not St li th
Ecuipment Manual. o Not Store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

Low Oil Volume Fryer

MANUFACTURED
BY

з. 4 | | - i » |
— Frymaster Е Е р ея ни |

и Евнининнин y

One Compara. Counties Solutions

P.O. BOX 51000
SHREVEPORT, LOUISIANA 71135-1000
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-688-2200

Frymaster L.L.C., 8700 Line Avenue 71106
P.O. Box 51000, Shreveport, Louisiana 71135-1000
PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE
1-800-24-ЕВУЕВ

2008
www.frymaster.com email: [email protected] * 8 1 9 6 З 15 *

NOTICE

IF; DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT
BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER
WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE
INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.

NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other
qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer's warranty.

NOTICE
This equipment must be installed in accordance with the appropriate national and local
codes of the country and/or region in which the appliance is installed.

Ж. DANGER
All wiring connections for this appliance must be made in accordance with the wiring
diagrams furnished with the equipment. Wiring diagrams are locted on the inside of the

fryer door.

NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the
Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service
Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following
two conditions: 1) This device may not cause harmful interference, and 2) This device must
accept any interference received, including interference that may cause undesired
operation. While this device is a verified Class A device, it has been shown to meet the
Class B limits.

CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as
set out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n'emet pas de bruits radioelectriques depassany les limites de
classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations
du Canada.

А DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating,
and service instructions thoroughly before installing or servicing this equipment.

А DANGER
The front ledge of this appliance is not a step! Do not stand on the appliance. Serious
injury can result from slips or contact with the hot oil.

А DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or
any other appliance.

А DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof
container at the end of frying operations each day. Some food particles can spontaneously
combust if left soaking in certain shortening material.

А WARNING
Do not bang fry baskets or other utensils on the fryer's joiner strip. The strip is present to
seal the joint between the fry vessels. Вапдіпд fry baskets on the strip to dislodge
shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and
should only be removed for cleaning.

A\ DANGER
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is provided with
the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized
Service Center (FASC) for part number 826-0900.

Ду DANGER
This fryer has two power cords and prior to movement, testing, maintenance and any repair
on your Frymaster fryer; disconnect both electrical power cords from the electrical supply.

А WARNING
Do not use water jets to clean this equipment.

LOV!M ELECTRIC WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this
equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

І. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of two years.

2. АП parts, with the exception of the frypot, O-rings and fuses, are warranted for two years
after installation date of fryer.

3. ІГ any parts, except fuses and filter O-rings, become defective during the first two years after
installation date, Frymaster will also pay straight-time labor costs up to two hours to replace
the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS - FRYPOTS

If a frypot develops a leak within ten years after installation, Frymaster will, at its option, either
replace the entire battery or replace the frypot, allowing up to the maximum time per the
Frymaster time allowance chart hours of straight-time labor. Components attached to the frypot,
such as the high-limit, probe, gaskets, seals, and related fasteners, are also covered by the ten-
year warranty if replacement 15 necessitated by the frypot replacement. Leaks due to abuse or
from threaded fittings such as probes, sensors, high-limits, drain valves or return piping are not
included.

C. PARTS RETURN

АП defective in-warranty parts must be returned to a Frymaster Authorized Factory Service
Center within 60 days for credit. After 60 days, no credit will be allowed.

D. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration,
or accident such as:
e improper or unauthorized repair (including any frypot which is welded in the field);

е failure to follow proper installation instructions and/or scheduled maintenance procedures as
prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the
warranty;

e improper maintenance;
e damage in shipment;
e abnormal use;

e removal, alteration, or obliteration of either the rating plate or the date code on the heating
elements;

e operating the frypot without shortening or other liquid in the frypot;

e no fryer will be warranted under the ten-year program for which a proper start-up form has not
been received.

This warranty also does not cover:

e transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two
hours;

е overtime or holiday charges;

е consequential damages (the cost of repairing or replacing other property which is damaged), loss
of time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

This warranty 15 applicable at the time of this printing and 15 subject to change.

ELECTRICAL POWER SPECIFICATIONS
[e [22 |
VOLTAGE = E

3 3

| 240455 | 3 | а | 6 бе | 20 | д) a |
| 2940 | 3 | 4 | 6 (9 | а ј| а | 2 —

230/400

19
10)

| 22000 | 3 | 4 | 6 (9 | а | а | а .
16)
)

iii

BIELA14 SERIES LOV™ ELECTRIC FRYERS

TABLE OF CONTENTS

CAUTIONARY ЗГАТЕМЕХМ US iecit cece Gea ee ee ae eee 1
WARRANTY STATEMENT аберацыі ада елена das ынаны Б uda banana dete i тарна ынаны ii
ELECTRICAL POWER SPECIFICA TIONS .........4..: аалда anuo nes sauna аа аа 111

CHAPTER 1: Service Procedures
1.1 ТЕПЕ nbl sc а m SM LL LM LEM LLL LL LL E. 1-1
|Ё ЖИЕ сз КЫ ас АЫ ал К ОЛО ЛО Л О О Л УЛ УК н ои 1-1
1.3 Replacing Component. Box: Components: ooo ton pope eat e odes bote аа ы ыы таны обновени 1-1
14 Кердем a High-Limit Thermostat ocencie au заа арызданады 1-3
1.5 Керіастоха Temperature Pro Decca sacs о а EL eto ба табанынан adr PC А 1-3
1:0: Кера a Heating ElIemelltd giai ouo EE Ot tested Galetti Nd ti s 1-5
1.7 Replacing Contactor Box Components „оаа бананаў начана дарыць раена ыдан 1-6
1.8 оче в) ТБ ВПАВ ЕТУРрОКЕ У арылы ан О LEO ы алдына ақ ала на ама 1-7
1.9 Built-In Filtration System Service Ргосвашевз,ыагдыдаолы Deep nette reae eau oaa Coe Pao uoa ана 1-9
1.9.1 Filtration System Problem Resolution ........... манна 1-9
1.92 Replacing the Filter Motor, Filter Pump and Related Components .................................... 1-10
1.9.3 Replacing the Filter Transformer or Filter Ке1ау............. шыта 1-12
1.10 ATO (Automatic Top-Off) Service Ргоседйгез.............. нання 1-12
1.10.1 АТО SFtosblesOOED DI ср ыдын Ааны абы йынын Ыы ди е а a дады 1-13
1.10.2 ATO Board Pin Positions and Напекяся. аа I od ыы eo Ito Do hy tu eq eed ы 1-14
1.10.3 Replacing the ATO board or Тгапвіотпег......о... ғылы 1-15
1.10.4 Replacing the ATO Pump or Solenoid Т... 1-15
1.11 MIB (Manual Interface Board) Service Ргосейдшез............................................................-.......... 1-15
1.11.1 Manually Draining, Refilling or Filtering with the MIB Воаг.......................................... 1-16
1.11.2 МР ПОПБІЕЕПООИ ПО Аа ылады ынкы лавина вино ланылады е аа 1-17
1.11.3 MIB Pin Positions and НАС вее ае ны ылы ыны ады һен алады ыды datu 1-18
1.11.4 MIB Disp: орла nos Т-ны act ude ee sauna tas eran виа Р О РЕ ЕН 1-20
1.11.5 MIB Auto Filtration Failure Scenarios ............................... На 1-22
1.11.6 Replacing the MIB DOatG аа odo aita ode rudis teda аа нь ын 1-22
ЁРЕ ау ы ы Тест сс кн н К ie ori hi oa HEN Db ары а ыы MM E 1-23
1.12.1 REMIB О наиван афина поновив ү е 1-23
ВРАНА ЯНА в 5 аыл анн ылы ди а ни coo UFU MO ПРЕ кыы пне но 1-24
1.12.3 IITEON-OUICK RIT NCE о МЕ ЫНА ыы манына қ арыш 1-25
1.13 AIF (Automatic Intermittent Filtration) Service Procedures ............................................................... 1-26
1.13.1 ATE TroubleSlOOLBlp nocere ану | Rec Um аа ||| о 1-26
1.13.2 AIF Actuator Board Pin Positions and Harnesses .........т-аеш-шыш 1-27
1.13.3 Replacine-an ме ВОага: ie n noe do io n i Pot tidie erede di ыы аны ыы Ы 1-28
1.13.4 Кора ШО ОСАО ы наракае раван ЛЛ а бай О ОУ СУ 1-28
ЫЕ! 2M2007 Computer Service Procedures ы саны c EE For ана орнат ob Cede Re вына 1-29
1.14.2 М200 Шен Сое ап PASS Ww от веран рате наяв ыы ыы Ырытыы 1-32
1.14.3 ОВА INS RO E RON 1-33
1.14.4 M2007 Filter Error PlOW CN ioni ctis etnia ee bene eda teca ана teet eed E ана 1-34
1.14.5 M2007 Menu Summary Тее ы dele eie rettet ына інф ада ана ана 1-35
1.14.6 M2007 Board Pin Positions and Harnesses ................................. а 1-36
LIS- -Loading and Updatine Software Ріоседашіея ан он нав euo docete Rid exo Ойлан ы ыы 1-37
1.15.1 Loading Software from SD card to MIB and AIF боагёз..............................................: 1-37
1.15.2 Loading Software from SD card to M2007 Computer ог ATO Board ............................... 1-38
1.167 Interface Board: Diagnostic Chatt oie terere абаснаванне авина 1-39
АЕ Probe Restbtance С Пагони n a ea re uut metet аа 1-40
tis НАЦО абрана қаданы қый ды _"_" assa peau асва roD Add 1-41
1.18.1 Component у ше Оев о а іні ры аны ыы арылы ы ылы ыны 1-41
1.18.2 Component WEO ЕЕ PET теке балон S 1-42
1.18.3 СОПРОЙЕПЕЛУ пе ЗА сазылаы ысыла а ори зона ышана ы аа ыы аны 1-43

BIELA14 SERIES LOV™ ELECTRIC FRYERS

CHAPTER 2: Parts List

2.1
222
2:3

2.4

2:9

2.6
2:7
2.8
29

2.10
2.11

TABLE OF CONTENTS cont.

1.18.4 ТИКО ШОН WINDS а Дын иын techs li ты ы аа аны Pai cU 1-44
1.18.5 Contactor Box-Delta Configuration дидир» дирди нады йод Ады йыда 1-45
1.18.6 Contactor Вох ЛБ опне шта по Па retineo oa toot Ede Аа НА нирвани а 1-46
1.18.7 Simiplitied Pul vat. Delta Wiii oo пена Pet a pe в аа s 1-47
1.18.8 Simplified Dual-Vat Delta УУігіпо........ ааа. 1-48
1.18.9 Simplified Full-Vat Export WYE Wiring ...............2..........1Үа 00000006 ннн н ннн. 1-49
1.18.10 Simplified Dual-Vat Export WYE М/ігіпе.......... нання 1-50
I-bs dd. Бір е ВЕ МА enuen аны армалар ана ае 1-51
LIS. Data Network Plow сца ананасы = > 1-52
TNL а ој о аса анына NR ETE RR ОН ТТ HR EE EP 2-]
Doors, Sides, Tilt Housings, Cap N Splash, Top Caps and Саз(еі5...................................................... 2-2
таны System Component ы ы ыдын a ыыы ын ры ыры ЫЫЫ „= вер аб кадан ын адаса 2-3
2:3, Drain Tube Sections and Associated Рагб6............................................00110010011000000000ІІ 05 2-3
232 Drain Valves. and Associated Parts cusan аа ben eene Ы ЫРЫ o e ET ue лды 2-5
Electronics and Electrical C Omp tS out su е im сынығы ысымы Seded Dee EO ок 2-6
2.4.] Component BOXES: ы ыо aded а ар анына аа аы чы ое оне EE 2-6
2.4.2 Cona Or BORG о le taco cee ва авина ніве Cui н Ае 2-6
2.4.3 Heating Element Assemblies and Associated Parts ............................................................ 2-10

2.4.3.1 | Element Assemblies and Нагауаге..................................................................... 2-10

255222 Element Tube сер ЛЕН ыны ыла ыншы нана аа ы ышы ақа Шы 2-12
2.4.4 СОРИ S 2-13
2.4.5 b И SN race ОООО ЛОКК ОО КОО О ОСУ УУ а УО С 2-14

2.4.5.] Contactor Box Wiring Assemblies 12-Pin Dual Уас........................................... 2-14

2.4.5.2 Contactor Box Wiring Assemblies 12-Pin Full Уаі............................................ 2-14

2.4.5.3 Contactor Box Wiring Assemblies 6-Pin Left Element ..................................... 2-15

2454 Contactor Box Wiring Assemblies 9-Pin Right Element .................................... 2-15

2.2.5.9. Мане Watt Баве SES odds erbe EE OOo ын n n desi Ou вни 2-16

2.4.5.6 | Component Box and Filter Pump Wiring Harnesses .........................................: 2-17

2.4.5.7 Component Box to Filter Pump Harnesses ............. ыы 2-17

2.4.5.8 Interface Board to Controller Wiring Harness 15-Рі0......................................... 2-18
Filtration System Сотпропећ нека О ОО К Г Г ная 2-19
22901 КИШЛПОП опао НИ о саган Coon ыдан асулы ПАСЕ 2-19
252 Auto Intermittent Filtration Components ................ тат 2-2]

2232241) МОМ Indicator ле Асе та О аванс Pe oe К tede С 2-2]

2.5.2.2 Manual Interface Board Assemb] ysna OEA E E 2-21

2.5.2.3 AIF Linear Actuator Board Assembly ............. ты 2-22

25-22. EOV PCB Board Matik esr шавырарым ыны uode do dient 2-22
Frypot Assemblies and Associated Components ........... ее 2-23
ОШИО ЗУБІ СО ропы ОО ае аны нава 2-25
Return valves and Associated: Par о аа наадва навая 2-26
А tec EOD: ОСОО coa tnde ана РИ ПРОТЕ А пи аа det E Eadem п 2-27]
2.9.1 ШЕР К С КОН ———————————————————————— S 2-27
292 Automatic Top Off Board Assembly ....................................... а 2527
295 Solenoid ана Ран Assemblies ам а Sie наны 2-28
2.9.4 PTB © ap and РІСКЛУ P ОПАО ан T нанава нанне ыа 2-20
2:075 BIB Cap and Pick Up Assembly саны аны а а т пін аладан ан ыа 2-20
2.0.6 JIB: Universal Cap and Pick Up-Assembbly..22::: 2 da as Ud Ga ана 2-30
Wiring Connectors, Pin Terminals and Power Cords ..................Һд.2.2...00000-000000000000002222000000000000Ші ЙІ 2-31
laca —————————————————— 2-32

BIELA14 SERIES LOV™ ELECTRIC FRYERS
CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical
power supply.

ДА WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for

the 120-volt line, which powers the hood, must be fully engaged and locked in its pin
and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to
facilitate re-assembly.

1.2 Replacing a Computer

І. Disconnect the fryer from the electrical power supply.

2. The controller bezel 15 held іп place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3. Remove the two screws from the upper corners of the control panel. The control panel 15 hinged at
the bottom and will swing open from the top.

4. Unplug the wiring harnesses from the connectors on the back of the computer, marking their
position for reassembly, and disconnect the grounding wires from the terminals. Remove the
control panel assembly by lifting it from the hinged slots in the control panel frame.

го

и AN == - -- Ground Wire Terminal
l % А A Уво = ^ Г - = E ra 1

|. = “ n % 1 + -

Ground Wire Terminal

= Rr не Р, 20-Pin Connector
т e - oe “>

4" |
ў

Communication

Harnesses Locator Wire

5. Remove the controller from the control panel assembly and install the replacement computer.
Reinstall the control panel assembly by reversing steps 1 thru 4.

6. Setup the computer following the instructions on page 4-9 in the Installation and Operation
manual.

7. Readdress the new M2007 computer. The readdress procedure can be performed from any one
M2007 computer in the bank. See section 1.14.2 on page 1-32 for instructions to readdress the
computer.

1.3 Replacing Component Box Components
І. Disconnect the fryer from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to
disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

1-1

Remove the two screws from the upper corners of the control panel and allow the control panel to
swing down.

Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of
the controller. Remove the control panel assembly by lifting it from the hinge slots in the control
panel frame.

Disconnect the wiring from the component to be replaced, being sure to make a note of where each
wire was connected.

Dismount the component to be replaced and install the new component, being sure that any
required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by
removing the hex-head screws which secure it to the fryer cabinet (see illustration below). If this
option 15 chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover
plate, on the lower front of the component box, may also be removed to allow additional access if
desired. Removing the component box itself from the fryer is not recommended due to the difficulty
involved in disconnecting and reconnecting the oil-return valve rods, which pass through openings
in the component box.

Remove these three
Screws at each end. ||

Remove these two screws
from the center supports.

Removing the Control Panel Frame and Top Cap Assembly
Reconnect the wiring disconnected in step 5, referring to your notes and the wiring diagrams on
the fryer door to ensure that the connections are properly made. Also, verify that no other wiring

was disconnected accidentally during the replacement process.

Reverse steps 1 through 4 to complete the replacement and return the fryer to service.

1-2

1.4 Replacing a High-Limit Thermostat

pv S qe о

Remove the filter pan and lid from the unit. Drain the frypots into an McDonald's Shortening
Disposal Unit (MSDU) or other appropriate METAL container using the computer “drain to pan
option" or using the MIB board in manual mode.

Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of
the fryer.

Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.
Remove each of the guards.
Remove the four screws from both the left and right sides of the lower back panel.

Locate the high-limit that 15 being replaced and follow the two-black wires to the 12-pin connector
C-6. Note where the leads are connected prior to removing them from the connector. Unplug the
12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of the connector.

Carefully unscrew the high-limit thermostat to be replaced.

Apply Loctite’ PST 567 or equivalent sealant to the threads of the replacement and screw it
securely into the frypot.

Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left
half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and 2 of
the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads
go into positions 7 and 8. In either case, polarity does not matter.

Rib marks Position 1

High-Limit Lead Positions

10. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

11. Reinstall the back panels, contactor plug guards, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

1.5 Replacing a Temperature Probe

І.

Remove the filter pan and lid from the unit. Drain the frypots into a McDonald's Shortening
Disposal Unit (MSDU) or other appropriate METAL container using the computer “drain to pan
option" or using the MIB board in manual mode.

1-3

ТО.

11.

Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of
the fryer.

Remove the screws from the bottom of the lower panel attaching the contactor plug guards.
Remove each of the guards.

Remove the four screws from both sides of the lower back panel. Then remove the two screws on
both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to
remove from the fryer.

Locate the red and white wires of the temperature probe to be replaced. Note where the leads are
connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using
a pin-pusher push the pins of the temperature probe out of the connector.

Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe
to the element (see illustration below).

Probe
Leads
Probe
Metal Wire Tie Bracket

Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and
through the element tube assembly.

Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the
grommet is in place. Secure the probe to the elements using the bracket which was removed in
Step 7 and the metal tie wraps which were included in the replacement kit.

Route the probe wires out of the tube assembly following the element wires down the back of the
fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing
with wire ties.

Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-
vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead goes
into position 3 and the white lead into position 4 of the connector. For the left half of a dual-vat
unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the white lead into
position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

Rib marks Position 1 ——

Probe Lead Positions

1-4

12. Secure any loose wires with wire ties, making sure there 15 no interference with the movement of

the springs. Rotate the elements up and down, making sure that movement 15 not restricted and
that the wires are not pinched.

13. Reinstall the tilt housing, back panels and contactor plug guards. Reposition the fryer under the

exhaust hood and reconnect it to the electrical power supply to return the fryer to service.

1.6 Replacing a Heating Element

Perform steps 1-5 of section 1.5, Replacing a Temperature Probe.

Disconnect the wire harness containing the probe wiring, where the temperature probe 15 attached
to the element being replaced. Using a pin pusher, disconnect the probe wires from the 12-pin
connector.

In the rear of the fryer disconnect the 6-pin connector for the left element (as viewed from the front
of the fryer) or the 9-pin connector for the right element from the contactor box. Press in on the
tabs on each side of the connector while pulling outward on the free end to extend the connector
and release the element leads (see photo below). Pull the leads out of the connector and out of the
wire sleeving.

Raise the element to the full up position and support the elements.

Remove the hex head screws and nuts that secure the element to the tube assembly and pull the
element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped
together. For full-vat units, remove the element clamps before removing the nuts and screws that
secure the element to the tube assembly.

If applicable, recover the probe bracket and probe from the element being replaced and install
them on the replacement element. Install the replacement element in the frypot, securing it with the
nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket 15 between the tube and
element assembly.

Route the element leads through the element tube assembly and into the wire sleeving to prevent
chafing. Ensure that the wire sleeving 15 routed back through the Heyco bushing, keeping it clear
from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to protect
the edge of the tube assembly from chafing the wires. Press the pins into the connector in
accordance with the diagram on the following page, and then close the connector to lock the leads
in place. NOTE: It is critical that the wires be routed through the sleeving to prevent chafing.

1-5

Index Marker marks

„Во

eL SL 4L 3121 1L

8. Reconnect the element connector ensuring that the latches lock.

9. Insert the temperature probe leads into the 12-pin wiring harness connector (see illustration
below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and
the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and
the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

Rib marks Position 1 ——

Probe Lead Positions

10. Reconnect the 12-pin connector of the wiring harness disconnected in Step 2.
11. Lower the element down onto the basket rack.

12. Reinstall the tilt housing, back panels and contactor plug guard. Reposition the fryer under the
exhaust hood, and reconnect it to the electrical power supply.

1.7 Replacing Contactor Box Components
І. Ifreplacing a contactor box component, remove the filter pan and lid from the unit.

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the
filter pan are accessed by sliding under the fryer. They are located to the left and right above the
guide rails (see photo on the following page). The contactor boxes for frypots not over the filter
pan are accessed by opening the fryer door directly under the affected frypot.

1-6

Кетоуе two screws to access contactor box components above the filter
pan.

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut 1s
required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

mu ban.

Left and right views of mechanical contactor box components.

1.8 Replacing a Frypot

І. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a
McDonald's Shortening Disposal Unit (MSDU) or other appropriate METAL container. ІЁ
replacing a frypot over the filter system, remove the filter pan and lid from the unit.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.

3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the
upper tabs.

4. Remove the two screws from the upper corners of the control panels and allow them to swing
down (see illustration and photo on page 1-1).

1-7

ТО.

11.

12;

13.

14.

15.

16.

17.

18.

19.

20.

2].

22.

23;

24.

25.

Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the
controllers by lifting them from the hinge slots in the control panel frame.

Remove the screws from the bottom of the lower back panel attaching the contactor plug guards.
Remove each of the guards.

Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in
order to remove the upper back panel.

To remove the tilt housing, remove the hex-head screws from the rear edge of the housing. The
housing can be lifted straight up and off the fryer.

Remove the control panel by removing the screw in the center and the nuts on both sides.

Loosen the component boxes by removing the screws, which secure them in the cabinet.
Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.
Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.
Remove the top-connecting strip that covers the joint with the adjacent frypot.

Unscrew the nut located on the front of each section of drain tube, and remove the tube assembly
from the fryer.

Remove the actuators from the drain and return valves and disconnect the wiring.

Disconnect any auto filtration probes and auto top off sensors and wiring.

At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the
high-limit thermostat leads.

Disconnect the oil return and top off flexline(s).
Raise the elements to the “up” position and disconnect the element springs.

Remove the machine screws and nuts that secure the element tube assembly to the frypot.
Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of
the fryer with wire ties or tape.

Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

Recover the drain valve(s), oil return flexline connection fitting(s), actuators, AIF boards and high-
limit thermostat(s) from the бурої. Clean the threads and apply Loctite PST 567 or equivalent
sealant to the threads of the recovered parts and install them in the replacement frypot.

Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in
step 9 to attach the frypot to the fryer.

Position the element tube assembly in the frypot and reinstall the machine screws and nuts
removed in step 21.

1-8

26. Reconnect the oil return and auto top off flexlines to the frypot, and replace aluminum tape, if
necessary, to secure heater strips to the flexlines.

27. Insert the high-limit thermostat leads disconnected in step 18 (see illustration on page 1-3 for pin
positions).

28. Reconnect the actuators, ensuring the correct position of the drain and return valves.

29. Reconnect the auto filtration probes and auto top off sensors.

30. Reinstall the drain tube assembly.

3]. Reinstall the top connecting strips, top cap, tilt housing back panels and contactor plug guards.

32. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground
Wires.

33. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1.9 Built-in Filtration System Service Procedures
1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems 15 placing the filter pad/paper on the bottom of
the filter pan rather than over the filter screen.

A\ CAUTION
Ensure that filter screen is in place prior to filter pad/paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system
malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered," check the installation of
the filter pad/paper, and ensure that the correct size 15 being used. While you are checking the filter
pad/paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A
missing or worn O-ring allows the pump to take in air and decrease its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset.
If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.

If the pump starts after resetting the thermal overload switch, then something 15 causing the motor to
overheat. A major cause of overheating 15 when several frypots are filtered sequentially, overheating
the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.
Pump overheating can be caused by:

1-9

Sediment Particle

е Solidified shortening in the pan or filter
lines, or

е Attempting to filter unheated oil or
shortening (cold oil 15 more viscous,
overloading the pump motor and causing
it to overheat).

«C 011 Flow

If the motor runs but the pump does not return
oil, there 15 a blockage in the pump. Incorrectly
sized or installed paper/pads will allow food
particles and sediment to pass through the filter
pan and into the pump. When sediment enters
the pump, the gears bind, causing the motor to
overload, again tripping the thermal overload.
Shortening that has solidified in the pump will
also cause it to seize, with the same result.

Sediment Particle Up for reverse

E Down for forward

A pump seized by debris or hard shortening can
usually be freed by manually moving the gears
with a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a
screwdriver to manually turn the gears.

e Turning the pump gears in reverse will release a hard particle.

e Turning the pump gears forward will push softer objects and solid shortening through the pump
and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through
and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction
tube may indicate that the crumb tray 1s not being used. Pan blockage can also occur if shortening is
left in the pan and allowed to solidify. Blockage removal сап be accomplished by forcing the item out
with an auger or drain snake. Compressed air or other pressurized gases should not be used to force
out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

І. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald's Shortening
Disposal Unit (MSDU) or other appropriate metal container.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the
front and rear.

3. Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the
pump suction flexline at the end of the filter pan connection (see photo on the following page).

Disconnect flexlines indicated by the arrows.

4. Loosen the nut and bolt which secure the bridge to the oil-return manifold.
5. Remove the cover plate from the front of the motor and disconnect the motor wires.

6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the vent
vacuum-breaker solenoid (pins 2 and 5) that 1s attached to the oil return manifold.

7. Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully
slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo
the single nut holding it in place іп back. Be careful not to let the rear of the bridge slip off the
manifold at this point.

8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the
entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE: The
black motor wires go on the top terminal, the white on the bottom. The red/black heater tape wires
go into position 3 and the violet/white wires go into position 6 (see illustration below).

Rib marks position 1

6 5
ОЇЇ Return Solenoid, Vent Solenoid
and Heater Lead Positions

10. Reconnect the unit to the electrical power supply, and verify that the pump 15 functioning correctly
using the MIB board in manual mode (1.е., using the fill function when engaged, the motor should
start and there should be strong suction at the intake fitting and outflow at the rear flush port.)

1-11

11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to
return the fryer to service.

1.9.3 Replacing the Transformer or Filter Relay

Disconnect the fryer from the electrical power supply. Remove the left controller from the fryer to
expose the interior of the left component box. The transformer and relay on the left are located as
shown in the illustration below. NOTE: The right component box is identical to the left except that
the transformer and relay on the left side are not present. Once replaced, reconnect the power.

When replacing a filter relay in the left component box, ensure the 24VDC relay (8074482) is used.
similar Frymaster fryers use a 24VAC relay, which can lead to confusion. The 24VDC 15 used in the
LOV™ fryer.

Fitter = Р
Relay =
Pump Motor,
Actuator, MIB

and AIF
Transformer

[oo f Ode

1.10 ATO (Automatic Top-off) Service Procedures

The automatic top-off system 15 activated when the oil level falls below a sensor in the rear of the
frypot. The signal 15 sent to the ATO board to engage the solenoid to the frypot and turn on the ATO
pump. The pump draws oil from the JIB (Jug In Box) to a port in the rear of the frypot. Once the oil
level has satisfied the sensor, the pump and solenoid turn off.

The ATO board 15 located inside the box, behind the ЛВ (see Figure 1).
The power for the ATO board is supplied from the right hand
component box. The power passes through the transformer inside the
ATO box to the board.

Figure 1

1.10.1 ATO (Automatic Top-off) Troubleshooting

Probable Causes Corrective Action

Frypots won't top
off.

The yellow JIB low
light won't
illuminate.

One vat tops off but
other vats fail to top
off.

Incorrect vat tops
off.

. Probe temperature lower than

setpoint.

. ОП is too cold.
. ATO board power loss
. Failed solenoid.

. ATO pump failed or over

tightened.

. Failed transformer/harness.

. Failed ATO board.

. Power in the component box 15 not

present.

. Failed transformer.

. Loose wire connection

. Failed solenoid

. Loose wire connection.

. Wired incorrectly.
. Flexlines connected to wrong vat.

. Check

. Ensure

A. Check to see that fryer is

heating. Fryer temperature must
be at setpoint. Check probe
resistance. If probe is bad,
replace the probe.

. Ensure that the oil in Ше ЛВ 15

above 70°F (21°C).

. Power to the ATO board has

been cut off. Restore power to
the board and cycle ALL
computers off and оп to
readdress system.

solenoid to see if
functioning properly.

. Ifthe solenoid is working, ensure

that the screws on the bottom of
the pump are not too tight.
Loosen the screws. If loosening
the screws doesn’t fix the
problem, replace the pump.

. Ensure transformer in ATO box

is functioning properly. Check
power from transformer to ATO
board. Ensure all harnesses are
plugged securely into place.

. Check for proper voltages using

the pin position chart found on
page 1-14. If ATO found
defective, replace ATO board.

. Ensure power 15 present in the

component box.

. If power is present in component

box, check the transformer for
correct voltage.
the yellow LED is
securely attached to plug J6 on
the ATO board.

. Check power to the pump. A hot

pump suggests a failed solenoid.

. Ensure all wiring harnesses are

securely connected to ATO

board and solenoids.

. Check wiring.
. Switch flexlines to correct vat.

1.10.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses

Output DV - Vat #1
Output FV - Vat #1
Output ОМ - Vat #2
Output FV - Vat #2
Output DV - Vat #3

8074572 x1 (FV)
8074572 x2 (DV)

Solenoids

Output ЕМ - Vat ЯЗ

Top Off Pump & Top Off Pump
8074671
J8 JIB Reset Switch JIB Low Reset
24МАС DV - Vat #3

24VAC DV - Vat #1
| 8074572 x1 (FV)
Solenoids 8074572 x2 (DV)
24МАС FV - Vat #3

24МАС FV - Vat #1
Topot Pumpa ae | шшы List
Reset Switch Ground
24VAC Ret
2

24МАС FV - Vat #2

—

— = | |
A NA

24VAC DV - Vat #2
24VAC

J4 (Rear) / 4

Transformer 8074553
J5 (Front) 12VAC Ret
| 6 | 12VAC
7

, 1 DV - Probe Ground
J3 - Vat #3 8074655 - Vat #1
J2 - Vat #2 ATO RTD 8074654 - Vat #2 |__| РУ -Probe
J1 - Vat #1 8074621 - Vat #3 FV - Probe Ground
FV - Probe

Orange LED 8074555 vp а
е

RB6/CLOCK

Ground
Network Resistor CAN Lo

(pins 2 & 3) зайва CAN Hi
or to next ATO Board (4 буре

& 5 vat units) 24VDC
ine | Ground
Ground
CAN Lo

8074546 кіні
5VDC+

Ground

e Color

Orange

12VAC

5VDC
24vDC | Red |

White

1.10.3 Replacing the ATO board or Transformer

Disconnect the fryer from the electrical power
supply. Locate the ATO box (see Figure 1 on
page 12), behind the JIB (Jug In Box). Remove
the cover to expose the transformer and ATO
board (see Figure 2). Mark and unplug any
wires or harnesses. Replace the defective
component and reattach all wires or harnesses.
Replace the cover. Once replaced, reconnect the
power. Remove and restore power to ALL |
computers after power has been restored to the Figure 2
ATO board.

1.10.4 Replacing the ATO Pump or Solenoid

Disconnect the fryer from the electrical power
supply. Locate the ATO pump and solenoid tree
(see Figure 3), behind the ATO box. Mark and
unplug any wires or harnesses. Replace the
defective component and reattach all wires or
harnesses. Once replaced, reconnect the power.

Figure 3

1.11 MIB (Manual Interface Board) Service Procedures

The MIB (Manual Interface Board) oversees and controls filtration. It receives and sends data over the
CAN (Controller Area Network) to and from various sensors and computers. It activates the filtration
cycle, controlling when actuators should open and close.

The MIB controller 15 located inside the left cabinet (see Figure 4). In normal operation a cover hides
the MIB controls and the LED display 15 visible. The cover 15 held in place with three torx screws. In
normal operation, an “Я” is displayed for automatic mode. The MIB control board is useful for
diagnostic purposes. It allows manual operation of both the actuators and filter pump without using
the M2007 computer.

Manual /Auto
Switch

Return Switch
Figure 4: MIB controller cover.

ав |

Figure 5

1-15

Buttons and LED's

Manual - This button is used to toggle between auto and manual filtration mode. А corresponding
LED 15 lit when in Manual mode. When pressed, a message will be sent to all vats, indicating the
mode has changed.

The following buttons are inoperable in auto mode:
Select - This button is used to scroll through available vats, choosing one to be manually filtered.

Drain — This button is used to open and close the drain on the vat indicated on the display. It's
embedded LED indicates activity:

Slow blink: Awaiting response from the AIF board.

Constant Illumination: Drain open.

No Illumination: Drain closed.

Rapid Blink: No response from the AIF board.

Return - This button 15 used to open and close the return valve on the vat indicated on the display.
It also turns on and off the pump. It's embedded LED indicates activity:

Slow blink: Awaiting response from the AIF board.

Constant Illumination: Return valve open.

No Illumination: Return valve closed.

Rapid Blink: No response from the AIF board.

The pump 15 turned off first before closing the return valve or the valve will open first before turning
on the pump.

1.11.1 Manually Draining, Refilling or Filtering using the MIB board

Press the manual/auto switch to set to manual.
The LED on the manual key will illuminate and
a vat number is displayed (see Figure 6).

Press the vat selector switch to change vats (see
Figure 7).

Pressing the drain or return switch illuminates
and activates the drain or return valve for the vat
indicated. Pressing both allows filtration (see
Figure 8).

Pressing the manual/auto switch will return to
automatic mode. Figure 8

1.11.2 MIB (Manual Interface Board) Troubleshooting

Probable Causes Corrective Action

A. Filter pan out of position. . Ensure filter pan 15 fully inserted into
B. Ensure MIB board 15 not 10 fryer.
manual mode. . Ensure MIB board is in “ Я” automatic
. Ensure MIB cover 15 not mode. Press the reset button.
damaged and pressing . Remove and replace cover and see if
against buttons. filtration will start.
. Filter relay has failed. . Replace filter relay with part number
. AIF 15 set to enabled, blue 807-4482 24VDC relay.
light doesn't light. . Set AIF in Level 1 to disabled.

Auto filtration won't
start.

MIB display shows
something other
than an “ A” or vat
number.

An error has occurred and
displayed character indicates
error.

See MIB display diagnostics on page 1-20
for explanation.

Check output on the left transformer in left
component box; should read 24VAC. If

not replace transformer.
Press the reset switch, top right corner of
the MIB board, to reinitialize the CAN
MIB error will not | Power surge or other electrical | system. The reset takes about 20 seconds
clear. | problem. per vat. The MIB display should return to
“Н”, though it may take more than one

minute to do so.

. Ensure the CAN bus system 15
terminated at BOTH ENDS (on the
M2007 connector 76 and on the ATO
board connector J9) with a resistor
equipped 6-pin connector. In early
units, it 15 possible that the resistor could
short. Disconnect power to the unit,

. Network 15 not terminated unwrap the resistor leads, and ensure
MIB indicates correctly. they are not touching.

incorrect number of |B. Wiring harnesses are loose . Unplug and reseat all wiring harnesses
vats. or damaged. in CAN system. Check resistance
. Locator pin issue. between pins 2 and 3 on the CAN
network connectors. If checking with
resistor at the end reading should be 120

ohms.

. The locator pin in J2 of the AIF board 15
either loose or in the incorrect position.
see the charts on page 1-51 of this
manual for proper pin position.

Readdress system by entering 2007 in tech
MIB displays “ U”. Battery is not configured. mode. See “Readdress LOV configuration"
on page 1-32.

No power present at | Transformer has failed in left
the MIB board | component box.

Probable Causes Corrective Action

A. Ensure the CAN bus system is
terminated at BOTH ENDS (оп the
M2007 connector 76 and on the ATO
board connector 710) with a resistor
equipped 6-pin connector.

B. Ensure all 6-pin CAN connectors are
tight between the M2007 (J6 and J7),
MIB (ЛІ and J2), AIF (ЈА and 75) and
ATO (J10) boards.

C. Check continuity between each color
wire on the CAN connectors into J7 on
the far right computer and 710 on back
of the ATO board (black to black, white
to white, and red to red), and ensure
there 1s no continuity between different

Network error on the CAN bus color wires (black to red, red to white,

communication. and white to black).

MIB board

alternating “М” and

cep.

D. Ensure black computer locator wires are

connected from ground to correct pin

position (see drawing 8051734 page 1-
51).

E. Ensure all boards have the corner ground
wire attached and tightened.

F. The locator pin in J2 of the AIF board 15
either loose or in the incorrect position.
see the charts on page 1-51 of this
manual for proper pin position.

G. In early units, it 1s possible that the
resistor could short. Disconnect power
to the unit, unwrap the resistor leads, and
ensure they are not touching.

1.11.3 MIB (Manual Interface Board) Pin Positions and Harnesses

E T Г в
|2 САМО | Red —
M2007 J7 8074546 peann l l we

gewi Ба
2 САМО —
ae ==
= “Га Бос | Буре | вак _
[5 ШАМС | | | І 24VDC | ва |
Ie | Le

з SD Card
RTI - JIB Fill Switch | 1 [Momentary owitch - Out oVDC SEE EO
JA | 2 |Momentary owitch - In NEM

8074649
ЕСІН

| Веа __
| 13 [Ground | | | _____
|14 бота |
| 2 Сото | | | | | Wie |
| 8 |ToRTI "Add Pump" Relay

EN To Waste Solenoid - 3 Way | 24VAC
RTI - Pump & ЕИ м EN

кеі

1.11.4 MIB (Manual Interface Board) Display Diagnostics

Юта

Vat £ alternating with d Fast blink Problem with drain on vat. (i.e. possible plugged
drain)

Return

КОРУ ОККО НИ НИ ee ОР ОН ЕН

Network

Network timeout waiting for response. Could be
on drain opening or on drain closing.

Network timeout waiting for response. Could be
on return opening or on return closing.
command.
message during auto filtering.

Initial State, Configuring the system, and resetting

U The state of the battery is unknown. The manual
board is waiting for an INIT CONFIG message
from a cooking computer. Once the message is
received the manual board will start the process of
determining which fryers have split or full vats.

L Ап L will be displayed while the manual board 15
contacting the cooking computers for the initial
configuration of the system.

An “т” Ап “т” is displayed to indicate that the system 15 in
the process of resetting a vat.

Miscellaneous

но ПЕ The actuator circuit has ап 155џе. Check that the

actuator 15 plugged in.

| — __ ____ ы
and return valves.

Manual LED off The system is in auto filtration mode.

Fast blinking Vat # LED fast blinking The system can not go into auto filtration mode
There will also be a fast because there 1s a problem closing a valve on one

blinking LED of the vats.
corresponding to the
problem valve.

Manual LED on The system is in manual mode.

This will only be displayed in auto filtration mode.
Filter pan is improperly seated. Any auto filtration
messages received at this time are ignored.

1-20

MIB (Manual Interface Board) Display Characters
A — Auto Mode - Auto Filtration enabled.

C — Closed Valve - The display will alternate between C and the corresponding vat number and the
valve LED 15 blinking.

d — Drain Issue- The display will alternate between d and the corresponding vat number. This
indicates the drain valve has a problem. т.е. The drain is clogged.

E — Actuator circuit 15 not sensing the actuator. Тһе display will alternate between E and the
corresponding vat number. Ensure the actuator 15 plugged in.

F — An “Е” alternating with ап “n” appears when the MIB doesn't receive a complete filtration
response from the AIF board.

L — Loading - Loading the vat configuration from the cooking computers. The MIB has been in an
unknown state (1.e. Initial startup) and 1s reloading information. This is not displayed often.

n — Network Error - An “п” displayed alternating with another character indicates a network error. An
“r” alternating with an “n” indicates a network timeout on a reset. An “Е” alternating with an “n”
appears 1f the manual board never receives a complete filtration response from the AIF board. If a vat
number 15 alternating with an "п" and either the drain or the return LED 15 blinking, indicating there

was a timeout error opening or closing the drain.

O — Open Valve - The display will alternate between O and the corresponding vat number and the
corresponding valve LED 1s blinking.

P — Pan Switch — Filter pan 1s improperly seated. Filtration 1s suspended.

r — Reset Switch - Reset the vat closes all of the valves on the vat. If displayed for some time, there 1s
probably a problem with the board.

U - The battery 15 not configured. The manual board must receive a message from a cooking
computer telling it to initialize the battery. Readdress the system using the M2007 code іп tech mode.
See page 1-32.

1 - 8 - Numbers which correspond to the vats. These numbers are displayed in manual mode.

1-21

1.11.5 MIB (Manual Interface Board) Auto Filtration Failure Scenarios

Cannot open drain valve. Vat # alternating with O, fast | Check drain valve.
blinking drain LED.

Cannot close drain valve Vat Я alternating with. C, Check drain valve.
blinking drain LED.

No message from the cooking | Vat # alternating with d, Close drain valve.
computer, indicating that the oil | blinking drain LED.
has drained out.

Cannot open return valve Vat # alternating with О, Check return valve.
blinking return LED.

Cannot close return valve Vat # alternating with C, Check return valve.
blinking return LED.

Actuator is not plugged in. Vat # alternating with E.
Manual board doesn’t get a | “М” is displayed. Check network cable from
response from the AIF board. MIB plug J2 to AIF plug J4.

1.11.6 Replacing the MIB Board

Disconnect the fryer from the electrical power supply. Remove the torx screws from the MIB cover,
exposing the MIB board (see Figure 9). Removing the four nuts in the corners disconnects the MIB
board. Carefully remove the plugs on the rear of the board (see Figure 10). Replace with a new MIB
board and reverse steps to reassemble. Once replaced, reconnect the power.

The board will need to be readdressed. Press and hold on the M2007 buttons “апа У
simultaneously for TEN seconds until € B D E appears. Enter 200 1. The MIB display will display L
followed by vat numbers alternating with "r". When the readdress is finished, the MIB board will
display H. This step must be done when the MIB board is replaced. The readdress procedure can be
performed from any one M2007 computer in the bank.

Figure 10 І

1-22

1.12 RTI Service Issues
1.12.1 ВП MIB Tests

Тһе LOV™ fryer will ONLY operate with RTI systems that have the new RTI updated
three-pole float switch. If the float switch is the older two-pole switch, call RTI. These
float switches are polarity specific which may short to ground and damage an MIB
board.

Normal measurements (MIB J6 8 pin connector with everything connected)
AC voltage measurements:

Pin 1 to Pin 2 - 24 VAC.

Pin 1 to Pin 8 - 24 VAC when waste tank is full, O VAC when it is not full.

Pin 2 to Pin 3 - 24 VAC when RTI add switch and pump is on, O VAC when it is off.
Pin 2 to Pin 4 - 24 VAC when RTI waste valve switch is on, 0 VAC when it is off.
Pin 6 to Pin 7 - 24 VAC when RTI JIB valve is оп, 0 VAC when it is off.

Troubleshooting

All return and drain valves should be closed and pump should be off while the MIB is resetting roughly five
seconds or so after a power on or after pressing the reset button; if any of the valves or pumps are on during
reset then the MIB board is bad or wires are shorted.

If JIB valve is not opening:

Take these readings when the JIB valve in the open position:

1. Voltage at MIB board from Pin 1 to Pin 2 should be 24 МАС; if not, check connections from RTI 24VAC
transformer and check transformer.

2. Voltage at MIB board from Pin б to Pin 7, should be 24 МАС; if not, the MIB board is bad or wires to ЛВ valve
are shorted or both.

3. Voltage at ІВ valve should be 24 МАС; if not then check wiring from MIB board.

If Waste valve is not opening:

Take these readings when the waste valve in the open position:

1. Voltage at MIB board from Pin 1 to Pin 2 should be 24 МАС; if not, check connections from RTI 24VAC
transformer and check transformer.

2. Voltage at MIB board from Pin 2 to Pin 4, should be 24 МАС; if not, the MIB board is bad or wires to Waste
valve are shorted or both.

3. Voltage at Waste valve should be 24 МАС; if not, check wiring from MIB board.

If Add pump is not operating:

Take these readings with the add pump switch on:

1. Voltage at MIB board from Pin 1 to Pin 2, should be 24 VAC; if not, check connections from RTI 24VAC
transformer and check transformer.

2. Voltage at MIB board from Pin 2 to Pin 3, should be 24 VAC; if not, the MIB board is bad or wires to pump
relay are shorted or both.

3. Voltage at Add pump relay should be 24 МАС; if not, check wiring from MIB board. The relay is located on top
of RTI system.

Waste full signal:

Pin 1 to Pin 8 should be 24 VAC when full, O VAC when not full; if no level change, the connection from RTI
switch or MIB board is bad.

1-23

1.12.2 RTI LOV'" Wiring with RTI Switchbox

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1-24

1.12.3 RTI LOV'" TEST QUICK REFERENCE
DISPOSE TO WASTE, REFILL POT FROM BULK:

Hold down “filter” button until computer beeps twice.

Scroll down to “dispose” using "Info" button then press “У” button.

Press “У” to dispose of oil in pot.

"Vat Empty" 15 displayed.

Press “У” if it is empty or press “х” if vat still contains oil.

“Clean Vat Complete" is displayed.

Press “У,

"Engage Dispose Switch” is displayed. Switch the RTI switch to dispose”.
Press the “У” to start disposal. “Рап to Waste" displayed.

. “Рап Empty" 15 displayed.

Press “У” if oil in filter pan is empty. Select “х” if pan still has oil in it.
"Disengage Dispose Switch" is displayed. Switch off the RTI dispose switch.
Press “У” when RTI dispose switch is off.

. *Fill Pot From Bulk" is displayed.

Press “У” if you wish to fill pot.
Hold down “У” to fill pot to desired level.
Press “х” to Exit program.

* NOTE: Ifthe waste tank 15 full, the computer displays “КТІ Tank Full." Call RTI.

DISPOSE TO WASTE:
1. Hold down “filter” button until computer beeps twice.
2. Scroll down to “dispose” using “Info” button and press “У” button.
3. Press ^v^.
4. “Vat Empty" 15 displayed.
5. Press “У” if it is empty or press “*”) if vat still contains oil.
6. “Clean Vat” is displayed.
7. Press "У".
8. “Engage Dispose Switch” is displayed. Switch key to unlock and press the RTI switch to dispose.
9. Press “У”, “Рап to Waste" displayed.
10. *Pan Empty" is displayed.
11. Press "У" if oil in filter pan is empty. Select “x” if pan still has oil in it.
12. “Disengage Dispose Switch" is displayed. Switch off the RTI dispose switch.
13. “Fill Pot from Bulk" is displayed.
14. Press “x” if you wish to leave pot empty and exit program.

FILL POT FROM BULK:

paces

Hold down “filter” button until computer beeps twice.
Press the V to scroll to “Fill Pot From Bulk”

Press “У,

Hold down “У” to fill pot to desired level.

Press “х” to Exit program.

йыл JUG FROM BULK:

У
3:
4.
JUG AND VAT МОМТ FILL:
І.
2
3
4
5

When “Orange” indicator light is on, the pot top-off jug is empty.

To refill jug press ADD button on the RTI box located on the interior of the of jug access door.
Hold down button until oil 15 to desired level in jug.

Press the JIB reset button above the jug to turn the yellow LED off and reengage the ATO system.

Enter FLTR MENU by pressing and holding the FLTR button.
Scroll to FILL POT FROM BULK. Press 1.

Computer displays FILL POT FROM BULK/ YES NO. Press І.
When the actuator opens, press 1 briefly again. Press 2.

Try to fill pot or ЛВ to see if issue is resolved. If not, contact RTI.

1-25

1.13 AIF (Automatic Intermittent) Filtration Service Procedures

The AIF (Automatic Intermittent Filtration) board
controls the actuators that open and close the
drain and return valve. The AIF boards are
located inside a protective housing under each
frypot (see Figure 11).

1.13.1 AIF Troubleshooting

Probable Causes Corrective Action

A. Check pins 5 and 6 of J2 at the
MIB board. Should read 24VDC.
Check voltage on pins 5 and 6 at
the other end of harness and ensure
24VDC is present. Continue to
check pins 5 and 6 for 24VDC on
plugs J4 and J5 on the AIF boards.

. Ensure the actuator is plugged into
the proper connection (J1 for ЕМ
return, J3 for DV return and J6 for
FV drain and J7 for DV drain).

. Check power on the connector of
the problem actuator while trying

Actuator doesn’t to manually open or close an

function. | actuator. Pins 1 (Black) and 4
и (White) should read +24VDC when

the actuator is opening. Pins 2
(Red) and 4 (White) should
measure | -24VDC when the
actuator is closing) ІЁ either
voltage is missing, the AIF board is
likely bad. Test the actuator by
plugging into another connector. If
the actuator operates, replace the
board.

. If proper voltages are present at the
connector and actuator doesn't
operate, replace the actuator.

. Ensure the actuator 15 plugged into
correct connection (Jl for FV
return, J3 for DV return and J6 for
FV drain and J7 for DV drain).

. Ensure the locator pin is in proper
position in plug J2. See table B on
page 1-51.

A. No power to the AIF board.

B. Actuator is unplugged.

D. Actuator is bad.

A. Actuator plugged into wrong
Actuator functions on connector.
wrong vat.
B. Locator pin 15 in wrong position.

1-26

1.13.2 AIF (Auto Intermittent Filtration) Actuator Board Pin Positions and Harnesses

Connector

сл

од =b

From/To

FV Return

FV AIF RTD

DV AIF RTD

Pressure Switch
(Gas)

Locator

DV Return

MIB J2 or
AIF J5

AIF J4 or
ATO J10

FV Drain

DV Drain

N/A

8074551 (FV)
8074550 (DV)

N/A

8074547
AIF Board

Communication

and Power

8074547
AIF Board

Communication
and Power

N/A

1-27

Function
Ret * (Open)

Wire
Voltage Color

| 2 |Ret-(Closed) | | |24VDC| Red —
ШЕШЕН

3 | Ret Position
4 | Ground | | уме _
Ground | | White |
| 2 |FV-Tem . . | | Red |
|Goud | . .— Мне |
|[DV-Temp . | | Red |

DV =Press Sw (Gas) | |.
| РУ - Ргеѕѕ Sw (Gas) | J -Ҙ
Locator Vat#5 J |
Locator Vat#4 J |
3 | Locator Vat#3 | | Black
| 14 | Locator Vat#2 | |
| 15 | Locator Vat#t | |
Locator Signal | | Век _
Ret + (Open
| 2 | Ret-(Closed) | | | | 24У0С | Red -
3 | Ret Position | | | Purple |
Ground | [ White -
1 Ground Пи» Black
| 2 |CANLo | | Red |
CAN Hi | | White |
| 5 |ЖУС | | | || || |24VDC| Red |
Ground White
Ground | | Black |
| 2 |CANLo | | Red |
CAN Hi | | White |
4 | 5VDC*
| 5 |24voc [|24VDC| Red |
Ground White
Drain * (Open)
| 2 | Drain-(Closed) ^ |24VDC | Red -
Drain Position | | | Purple |
4 Ground White
Drain * (Open)
| 2 |Drain-(Closed) | | 24VDC | Red |
| 3 | Drain Position — | | || | Purple -
4 Ground White

1.13.3 Replacing an AIF (Automatic Intermittent Filtration) board

Disconnect the fryer from the electrical power supply. Locate the AIF board to be replaced under a
frypot. Mark and unplug the harnesses. The AIF board assembly is held in place with one screw in the
front of the assembly (see Figure 12). Remove the screw and the front of the assembly drops down
(see Figure 13) and the back tab slides out of the bracket attached to the frypot (see Figure 14).
Reverse steps to reassemble, ensuring that the new AIF assembly slides into the slot in the rear of the
bracket.

Figure 12 Figure 13 Figure 14

1.13.4 Replacing an Actuator

Disconnect the fryer from the electrical power supply. Locate the actuator to be replaced under a
frypot and mark and unplug the actuator. The actuators are held in place by two clevis pins which are
held in by cotter ring pins (see Figure 15). Remove both clevis pins and remove the actuator. Attach
the new actuator with only the rear clevis pin and cotter ring pin (see Figure 16). Rotate the actuator
shaft until the holes of the shaft and valve plate align. Insert the second clevis pin and cotter ring pin
to secure.

Ensure the replacement return valve 15 positioned correctly by filtering a vat of oil on a vat other than
the vat with the new valve. If bubbles appear in the vat with the new valve, further adjustment of the
actuator or valve 1s necessary. Take out the pins and adjust the valve until no bubbles are present in
the vat. Reinsert the pins to secure the actuator.

Figure 15 Figure 16

1-28

1.14 M2007 Computer Service Procedures
1.14.1 M2007 Computer Troubleshooting

Problem Probable Causes Corrective Action
A. Press the ON/OFF switch to turn the
A. Computer not turned on. computer on.

. This fryer has two cords: a computer
power cord and a main power cord. If
the computer cord is not plugged in, the

B. No power to the fryer. computer will not activate. Verify
computer power cord is plugged in and
that circuit breaker 15 not tripped.

. Swap the computer with a computer
C. Computer has failed. known to be good. If computer
functions, replace the computer.
. Swap with a harness known to be good.
D. Damaged computer wiring If computer functions, replace the
harness. harness.

No Display on
Computer.

. If any component in the power supply

system (including the transformer and

E. Power supply component or interface board) fail, power will not be

interface board has failed. supplied to the computer and it will not
function.

Computer locks up. Remove and restore power to the computer.

A. Wait until the previous filtration cycle
ends to start another filtration cycle.

B. A computer has an error. Using the
filter menu, try to perform a FILL POT
FROM DRAIN PAN on each vat (see

A. Another filtration cycle is still in section 4.11.3 page 4-22 of the
M2007 display shows process. BIELA14 IO manual). Only computers

FILTER BUSY. IH. Сотоне with errors can perform this function
| C. и а with a filter busy error. Computer

should clear and return to normal
operation once complete.

. If filter busy 15 still displayed with no
activity, ensure the filter pan is empty
and remove and restore ALL power to
the fryer.

Heat indicator off

upon initial startup.
Display shows H! or Failed computer. Replace computer.
НОТ with alarm
sounding.
M2007 display is in
wrong temperature
scale (Fahrenheit or
Celsius).

See section 1.14.2 on page 1-32 to change
Incorrect display option programmed. temperature scale.

1-29

Probable Causes Corrective Action

M2007 displays
CHANGE FILTER
PAD.

M2007 display shows

M2007 display shows
HOT-HI- 1.

M2007 display shows
HI-LINIT.

M2007 display shows
LOU TENP.

M2007 display shows
ERROR Rf
ӘПСЕП

M2007 display shows
PROBE FRILURE.

M2007 display shows
PROBE FRILURE

with alarm sounding.

M2007 display shows
IGNITION
FAILURE.

Filter error has occurred, filter pad
clogged, 24 hour filter pad change prompt
has occurred or change filter pad was
ignored on a prior prompt.

. Filter pan is not fully inserted into
fryer.

Missing filter pan magnet.
. Defective filter pan switch.
Frypot temperature is more than 410°F

(210°C) or, in CE countries, 395°F
(202°C).

Computer in high-limit test mode.

Frypot temperature is between 180°F
(82°C) and 315°F (157°C).

Defective SD Card

Problem with the temperature measuring
circuitry including the probe.

Damaged computer wiring harness or
connector.

Failed computer, failed interface board,
open high-limit thermostat.

1-30

Change the filter pad and ensure the filter
pan has been removed from the fryer for a
minimum of TWO minutes, then press У (1
YES) following any additional instruction
prompts displayed on the computer.

Do NOT ignore CHANGE FILTER

P А D prompts.

. Pull filter pan out and fully reinsert into
fryer.

. Ensure the filter pan magnet 15 in place
and if missing replace.

. If the filter pan magnet is fully against
the switch and computer continues to
display CHA PAN, switch is possibly
defective.

This іп an indication of a malfunction in
the temperature control circuitry, including
a failure of the high-limit thermostat.

This is displayed only during a test of the
high-limit circuit and indicates that the
high-limit has opened properly.

This display 15 normal when the fryer 15
first turned on while in the melt cycle
mode. To bypass the melt cycle press and
hold a Z2 product button under the LCD
display until a chirp 15 heard. The alarm
will chirp and the computer displays EXIT
MELT alternating with YES №0. Press
the #1 YES button to exit melt. It may
appear for a short while if a large batch of
frozen product is added to the frypot. If
the display never goes out, the fryer is not
heating.

eplace card with another card.

This indicates a problem within the
temperature measuring circuitry. Check
resistance of probe, if faulty replace probe.

Swap the computer wiring harness with one
known to be good. If problem 15 corrected
replace the harness.

Is displayed if the fryer loses its ability to
heat oil. It 15 also displayed when the oil
temperature is above 450°F (232°C) and
the high-limit thermostat has opened,
halting the heating of the oil.

Probable Causes Corrective Action

Computer will not go
into program mode or
some buttons do not
actuate.

M2007 display shows
НІ 2 BAD.

M2007 display shows
IGNITION
FRILURE and alarm
sounds, but fryer
operates normally
(false alarm).

M2007 display shows
software for only
M2007 or MIB but not
all boards.

M2007 display shows
LOU TEMP, heating
indicator cycles on and
off normally but fryer
does not heat.

M2007 display shows
FILTER ERROR.

Fryer filters after each
cook cycle.

MAINT FILTER
(Manual Filter) won’t
Start.

Failed computer.

Computer in high-limit test mode.

Failed computer.

Loose or damaged harness

. Power switch off.

. Failed computer.

. Damaged computer wiring harness.

. Open connection in high-limit circuit.

A filter error has occurred due to dirty or
clogged filter pad or paper, clogged filter
pump, filter pump thermal overload,
improperly installed filter pan
components, worn or missing O-rings,
cold oil or an actuator problem.

Filter after setting incorrect or software
update issue.

Temperature too low.

1-31

Replace computer

This 1s displayed only during a test of the
high-limit circuit and indicates that the
high-limit has failed.

Replace computer.

Check that all harnesses between M2007’s,
MIB, AIF and ATO are secure. Ensure
24VDC is present on pins 5 & 6 of J2 on
MIB board and on J4 or J5 of AIF board.
Check for loose or broken pins/wires. If the
problem persists, swap out computer from
one bank to another and reinitialize.
. Turn on switch next to fuse, then turn
the computer off and then on again.
. Replace computer.
. Replace computer wiring harness.
. Check high limit circuit starting at the
control box connector working to the
high-limit.

Follow the steps in the flowchart in section
1.14.4.

Overwrite the filter after setting by re-
entering the filter after value in level two.
Ensure that the down arrow 15 pressed after
entering the value to save the setting (see
section 4.13.5 on page 4-36 in the ВІЕІ,А14
IO Manual).

Ensure fryer is at setpoint before starting

ПНІМТ FILTER.

1.14.2 M2007 Useful Codes

To enter any of the following codes: Press and hold “ and У simultaneously for TEN seconds and a
three chirps sound. Release the buttons and С ODE appears.

Reset Factory Menu - Enter 3322. The computer display flashes and quickly counts
from 1-40 and switches to ОРР. (NOTE: This will delete any hand-entered menu items).

Switch between Domestic Menu and International Menu - Enter 12 12.

Reset CALL TECH Message - Disconnect board locator plug (710). Reinsert plug. Enter

1000. Computer display switches to OFF. Remove and then restore power to the
computer using the 20-pin plug. If this message appears at any time other than after upgrade
from version 47, replace the computer.

Reset ВПП СЕ С Message - Disconnect board locator plug (710). Reinsert plug. Enter
9988. Computer display switches to OFF. Remove and then restore power to the
computer using the 20-pin plug.

Change from F?to C?- Enter 1658. The computer displays OF F. Turn the computer on
and check temperature to see the temperature scale. If the desired scale 15 not displayed,
repeat.

Enter Tech Mode - Enter 1550.
Readdress LOV™ configuration after changing an MIB board - Enter 200 1.
Reset RECOVERY FRULT CALL 5ЕКРІСЕ- Enter 0042.

PASSWORDS

To enter level one, level two passwords: Press and hold the TEMP and INFO buttons simultaneously
until level 1 or level 2 is displayed. Release the buttons and E NTER CODE appears.

Fryer Setup, Level One and Level Two - Enter 12 3M.

Usage Password - Enter 4 32 1 (resets usage statistics).

1.14.3 Tech Mode

Tech mode allows technicians to reset all passwords set in levels one and two, and reset the time
and date. It also allows the technician to access the fryer main setup mode.

Press and hold € and У simultaneously for TEN seconds until three chirps sound and СОВЕ
15 displayed.

Enter 1650.

. The computer displays TECH ПОВЕ апа changes to CLERR РНО5Ш0К05.

Press the У (1) button to accept selection and clear the passwords.

The computer displays CLEAR PASSWORDS оп ће left and COMPLETE on the right.
This clears any passwords set up under levels one and two.

Press the У button to toggleto CLEAR SIGNATURE.
Press the У (1) button to accept the change.

The computer displays CLEAR SIGNATURE on the left and COMPLETE on the right.
Resets to a default date and time

Press the У button to toggle to FILTER PAD TINE on the left and е Ч on the right. (24
hours 1s the default time to change the pad)

10. Press the X (2) button to accept changes and exit.

11. The computer displays OF F.

1-33

1.14.4 M2007 Filter Error Flowchart

First Filter Error Flowchart
FILTER ERROR
This chart follows the process of clearing a FILTER ERROR
FILTER TET |
ERROR prompt. The prompt is displayed when any of the following occur:
| . Clogged filter pad,

. Tripped or defective filter pump,

FILL POT FROM . Leaky O-ring on the pick-up tube,

ЗАО E . Failed drain valve/actuator, or
| . Failed return valve/actuator.
PRESS v (1 YES) It 1s cleared by following the prompts. If the computer displays
i SERVICE REQUIRED, the fryer is locked out until reset by a
0-15 technician. To reset the fryer, remove and restore all power to the

fryer after problem has been addressed

IS POT FILLED —» SES
^ Change the filter pad
and ensure the filter
pan is removed from

CHRNGE |
---» the cabinet for a
А FILTER PRD minimum of TWO

4 че

4 12 «4 —
сэ

0:15 Y minutes, then press
l NO “
| г (1 YES).

Fryer returns to

ІЗ PUT FILLED « cook mode for 15
| minutes. NORMAL
OPERATION
RESUMES
NO
0:15
| FILTER ERROR twice
in a row after
[5 PUT FILLED | »
performing the FILTER
| ERROR cycle once.
NO
FILTER
ERROR
ў Call Authorized Repair
Technician to repair
SERVICE and reset the fryer.
REQUIRED Once fryer is reset,
normal operation

resumes.

1.14.5 M2007 Menu Summary Tree

Reflected below are the major programming sections in the M2007 and the order in which submenu headings will be found
under the sections in the Installation and Operation Manual.

Adding New Menu Items See section 4.10.2
Storing Menu Items in Product Buttons See section 4.10.3
Draining, Refilling, and Disposing of Oil See section 4.10.4
M2007 Menu Items Location in IO Manual
Fiter Ме ата КО О О О аи атын О Г 4.11

[Press and hold 4 FLTR or FLTR »]

Auto Filter

Maint Filter

Dispose

Drain to Pan

Fill Pot from Drain Pan
Fill Pot from Bulk

Programming
— Level 1 FOG A па НОО ЖИККЕ ана на 4.12
[Press and hold TEMP and INFO buttons, 2 beeps, displays Level 1, enter 12 34]
FTrOdUCI-Sele но ан ни ји во аи они: 4.12.1
Мате
Cook Time
Temp
Cook ID
Duty Time 1
Duty Time 2
Qual Tmr
AIF Disable
Assign Btn
AIF C lOCK кенинин нышы лыы иран НЫЙ ыты ы 4.12.2
Disabled
Enabled
Deep Clean MOS, гомо ctt tet fene er e tb ви ыны 4.12.3
POMEM Те Е. а сл а Code n бич 4.12.4
High-Limit Test 1
High-Limit Test 2
Fryer Se Uo 4.9
Level 2 Program (Manager Level)... 4.13
[Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 12 34]
Prod Comp Sensitivity for product ............................................... 4.13.1
E-Log Log of last 10 error соае5........................................ 4.13.2
Passwords Change раз5зога5.................................................... 4.13.3
Setup [enter 12 34]
Usage [enter 4 Зе 1]
Level 1 [enter 12 34]
Level 2 [enter 12 34]
Alert Tone Volume and Топе........................................................ 4.13.4
Volume 1-9
Tone 1-3
Filter After Sets number of cooks before filter prompt.................. 4.13.5
Filter Time Sets amount of time between filter cycles ................. 4.13.6
Tech Mode

[Press and hold < апа > for 10 seconds, 3 beeps, displays C ODE, enter 15501

Clear Passwords
Clear Signatures
Filter Pad Time

ІШіед Мае: а ERE 4.14
[Press and hold INFO for З seconds, displays INFO MODE]

Full/Split Vat Configuration

FILS Оа б ce Т нацыя dota dud ана 4.14.1
БЕӨЛЕУ/УвабфӘсасияна нана ОЇ ові 4.14.2
а Ева а cenonte алі дону вана вольова дымды айынын 4.14.3

1-35

1.14.6 M2007 Board Pin Positions and Harnesses

Ground ЕС
| 4j|FVHeatDemand | |
| 6|DVHeatDemad | č
| T|RHBL | УС
| 8|AnalogGrouund | | | | | | Вас
— 8074199 | S9|UHBL | т2мос_
Boardtg | SMTComputerto | 10 | ALARM |...
Computer Interface Board
Harness ALARM D o o
| 13|FVPrbe |
14 | Common Probes | | | |
| 15|DVPrbe |.
| 16
| 1|Grund | | | | [Blak |
8074546 | 2|САМІС | Red X —
Ме М2007 | Computer | _зјсаан | [wie _
| Communication
Resistor
Harness
| 1|Groud | | | | | |Blck І
— 8074546 | 2|CANLo | | | | | Red І
ана Computer | | 3/CANHi | | | | | [White ___
NOU. iG Communication
Harness
ШЕСІ

ONLY USED ОМ NON-AIF UNITS

май

Vat #2 ЕЕ
Interface 8074573 ма [| Black
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маш |
| 5|Ма |.
E:

to Computer Harness

SD Card

1-36

1.15 | Loading and Updating Software Procedures
1.15.1 Loading Software from an SD card to MIB and AIF boards

The software can be updated on the AIF, MIB, M2007 and ATO. Follow the following
instructions to update. If updating ALL the software update the MIB/AIF and then the
M2007/ATO. and then remove ALL power from the fryer by removing and restoring ALL power
cords on the rear of the unit.

To update MIB or AIF software follow these steps:

Switch all computers to OF F. Press the TEMP button to check current
M2007/MIB/AIF/ATO software version.

Remove the two screws on the right side cover plate of the MIB board.

With the MIB displaying “ Я” insert the SD card. With the contacts facing out and the
notch on the bottom left, into the slot on the right side of the MIB board (see Figures 17
and 18).

A period will blink on the bottom right of the MIB display, indicating the software is being
downloaded. If a period does not appear, it will not update. If this happens, contact
Frymaster.

. Leave the SD card in place for a minimum of two minutes and the blinking period stops.

Remove the SD card from the MIB.

. If updating all software on the fryer, stop here and continue to the next page to load the

M2007 and ATO software. If updating only the MIB or AIF software continue to step 8.

Remove power from the MIB by carefully removing the 16-pin harness behind the MIB
board or the five-pin control power cord on the rear of the unit.

Restore power to the MIB to reboot the system.

. А successful upgrade is confirmed by а “СЁ с” display on the MIB board upon restart

followed by “r, 1, r, 1, r, 2, r, etc ending with Я”. If this does not happen, reload the
software.

. Verify software upgrade by pressing the TEMP button with the computer OF Р to check

the updated MIB/AIF version.

Figure 17 Figure 18

1-37

1.15.2 Loading Software from an SD card to ап M2007 Computer or ATO Board

To update M2007 and ATO software, follow these steps:

ТО.

11.

15.

13.

14.

Switch all computers to OF F. Press the TEMP button to check current M2007/MIB/AIF/ATO
software version.

Remove the two screws on the left side cover plate of the M2007 board.

With the computer folded down and the MIB displaying Я, insert the SD card, with the contacts

facing down and the notch on the bottom right (see Figure 19 and 20), into the slot on the left side
of the M2007.

Once inserted, F WU P D appears on the left display and 5 C CRCO M on the right. Numbers
count up on the right display.

The display then changes to F Ші O R D on the left; numbers count up on the right.

The computer displays GB F C RC. If updating ATO software at this time, the computer will
display F UU АТО on the left and will count down from 2500 on the right.

When the update is complete ће M2007 displays D O МЕ on the left and RA SDCRD on the
right.

Remove the SD card using the fingernail slot on the top of the SD card.
Repeat steps 1-8 for all computers.

If updating only the M2007 and/or ATO software continue to the next step. If updating
ALL the software on the fryer skip to item 12

Remove and restore power to the M2007's by carefully removing the 20-pin J2 plug on the rear
of ALL the computers. There 15 short delay prior to the computer powering up and displaying
OFF.

If updating ALL the software update the MIB/AIF then the M2007/ATO, and then remove ALL
power from the fryer by removing and restoring ALL power cords on the rear of the unit. There
is short delay prior to the computer powering up and displaying OF F.

With the computer displaying ОРЕ, verify software update by pressing the TEMP button to
check updated M2007/MIB/AIF/ATO version.

The software update may change passwords. Enter level two mode and verify correct passwords.

Figure 19 um Figure 20

1-38

1.16 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a
multimeter.

Diagostic LEDs

а-а-а ipe 62
й. ёй ёй ёй a in
ба з pete noe
x

us "m ma^
ш ва“
= у

* (4
БЕН ШЕН
Bl:

теши ms | Diagnostic LED Legend

indicates power from 12V transformer
indicates power from 24V transformer

R32 533

tare xt хай ни | x d (RH) indicates output (closed) from right latch
T 1

relay

(LH) indicates output (closed) from left latch
relay

(RH) indicates output from right heat relay
(LH) indicates output from left heat relay

(RH) indicates output (open) from right latch
relay

(LH) indicates output (open) from left latch
relay

BERR

5 PN 826-2260 (106-6664)

Test Points
J1 Left J2 Right

NOTE - Pin 1 is located in the bottom right corner of
Both J1 and J2. These test points are ONLY for LOV ™
Series boards with J1 and J2 plugs on the front of the board.

Meter Setting

| Pin | Pin | Results |

Latch Сопіасіог Coil (RH)
Latch Contactor Coil (LH)

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

1-39

1.17 Probe Resistance Chart

| F | OHMS | C І
| 60 | 1059 | 16 |
_80] 1101 | 27 |
90 | 1122 | 32 |

F
130
135
140
145
150
155
160
165
170
175
180
185
190
195

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

| OHMS | C |
| 1226 | 60 |
| 1247 | 66 |
| 1258 | 68 |

| Р | OHMS | C
| 205 | 1361 | 96
210 | 1371 | 99.

1-40

| Р | OHMS | С

| F | OHMS | С.

1.18.1 Component Wiring (Domestic)

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1-41

1.18.2 Component Wiring (CE)

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1-42

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1-43

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1-45

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1-46

1.18.7 Simplified BIELA14 LOV™ Series — Full Vat Delta Wiring

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1-47

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1-48

1.18.9 Simplified BIELA14 LOV™ Series — Full Vat Wiring EXPORT WYE

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1-49

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| [er] біс 3NI1 | ха |
ж
| мора | Шта
(ava
| 834 0136 "E ЕКСТЕРНИ УП! ые L
| ша 109 arnt фес |
07] [2г] Ler] fo BG У гого

| (8 З Z мі) 55 << |

ХПЯ 019 151 SV IWYS 1699708 BS >>

JHL 5013 019/319 3NIA есси/08 |

зна ж =. АЧУСМОЭЗ5
133 B 3381 705
SHNId a 5-5 1 3534 ЕН
9 CIEGO УБ AB AI
6200801 2/5%/08 [

1-51

1.18.12 BIELA14 Series LOV™ Data Network Flowchart

Right
WA маш
1200 Pins 2 & З

3-wire harness
J7

Middle

M2007 |. Hamess ||| |Pins | Function [Монаве | wire Color]
m PA
| 2 |CANLo | | Red |

| 3 | самн | | ме.

4
NOT USED

J6
3-wire harness

J7
Left
M2007
J6

3-wire harness
J1

3-wire harness

START OF 6-WIRE J2
DATA AND POWER 6-wire harness
HARNESS 94

6-wire harness

Left
AIF

J5
6-wire harness

Middle
AIF

NOTE: Pins 2 & 3 can 15

be tested on any plug |
throughout the system 6-wire harness
and should read 1200. J4

The data network plugs

on the boards can be

swapped. (ie. J4 and

J5 on the AIF board.) J5

6-wire harness

TONO О Pins 2 & 3,
АТО

1-52

| 1 | Grund | | Black |
| 2 | саміо | | Rea |
| 3 | самні | | ме.
| 5 | 24vDC [гаурс] Red |
[ 6 | Ground | І ме.

BIELA14 SERIES LOV™ ELECTRIC FRYERS
CHAPTER 2: PARTS LIST

2.1 Accessories

ITEM PART # COMPONENT

809-0171 Thumbscrew, 1⁄4 -20 X 13-inch Universal Hood
809-0402 | Thumbscrew, Ул -20 X >-шсһ Cap-N-Splash Hood
810-2793 | Hanger, Wireform Basket

809-0921 Spacer, Basket Hanger

803-0209 | Brush, Frypot

823-5956 | Connecting Strip, Frypot

106-8325 | Cover, Full-Vat Frypot

106-8329 | Cover, Dual-Vat Frypot

803-0132 | Rack, Full-Vat Basket Support

803-0106 | Rack, Dual-Vat Basket Support

803-0378 | Element Lift / Fryers Friend LOVTM

803-0002 | Powder, Filter (80- 1-Cup Applications)
803-0046 | Cup, Plastic Measuring

803-0170 | Pack, 100-Sheet Filter Paper

*Not illustrated.

X хоюм о хол љо x М

2-]

2.2 Doors, Sides, Tilt Housings, Cap-N-Splash, Top Caps and Casters

COMPONENT
231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel)
232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel)
810-1105 Magnet, Door (vertical) (use 810-2346 for horizontal over filter pan)
106-4397 Door, Left or Right (Left shown — move handle to bottom for right)
230-4960 Handle, Eurolook Door
106-4067 Pin Assembly, Door
810-0275 Spring, Door Pin
809-0970 Retaining Ring
230-4685 Hinge, Door Lower
810-0327 Caster without Brake
810-0326 Caster with Brake
Tilt Housing (Housing for five station fryer shown)
823-6085 Two Station, S/S (use 823-6460 for Aluminized Steel)
823-5700 Three Station, S/S (use 823-6461 for Aluminized Steel)
823-6151 Four Station, S/S (use 823-6462 for Aluminized Steel)
823-6243 Five Station, S/S (use 823-6885) for Aluminized Steel)
Cap-N-Splash
823-6420 Two Station
823-6421 Three Station
823-6422 Four Station
823-6887 Five Station
Top Cap (Top cap for five station fryer shown)
106-7835 Two Station (Also requires four 809-0078 10-32 Nutserts)
106-5979 Three Station (Also requires six 809-0078 10-32 Nutserts)
106-7576 Four Station (Also requires eight 809-0078 10-32 Nutserts)
106-7841 Five Station (Also requires ten 809-0078 10-32 Nutserts)
* Not illustrated.

1
2
3
4
5
6
ж
ж
ж
7
8
9

2-2

2.3 Drain System Components

2.3.1 Drain Tube Sections and Associated Parts

See Section 2.3.2 for Drain Valves

2-3

2.3.1 Drain Tube Sections and Associated Parts cont.

823-6020 | Drain Tube, Full-Vat Left Closed/Right End Open

823-6112 | Drain Tube, Dual-Vat Left Closed/Right End Open

823-6663 | Drain Tube, Dump (Use 823-6770 for French Unit)

823-6664 | Drain Tube, Full-Vat 2 Bat. Dump Left Closed/Right End Open
823-6239 | Drain Tube, Dual-Vat 2 Bat. Dump Left Closed/Right End Open
823-6019 | Drain Tube, Full-Vat Left and Right Open

823-6021 Drain Tube, Dual-Vat Left and Right Open

823-6240 | Drain Tube, Full-Vat 2 Bat. Left Open/Right End Closed
823-6242 | Drain Tube, Dual-Vat 2 Bat. Left Open/Right End Closed
823-6202 | Drain Tube, Full-Vat Left Open/Right End Closed

823-6114 | Drain Tube, Dual-Vat Left Open/Right End Closed

823-6117 | Drain Tube, Full-Vat Left and Right Open

823-6115 | Drain Tube, Dual-Vat Left and Right Open

816-0625 Sleeve

809-0969 | Clamp

816-0630 | Vinyl Cap

* Not illustrated.

1
2
3
4
5
6
7
9

2.4

2.3.2 Drain Valves and Associated Parts

Compression
Washers

Dual-Vat Left Drain Full Vat or Dual-Vat Right
Valve Assembly Drain Valve Assembly
106-6808SP 106-6807SP

ITEM PART # COMPONENT

809-0540 | Nut, 2-13 2-Way Hex Lock
900-2936 Retainer, Nut Drain Valve

232-499] | Handle, Drain Valve FV or DV Right
231-2707 Handle, Drain Valve DV Left
220-4993 | Bracket, Drain Securing LOV™
222-2111 | Bracket, Drain Tube FV or DV Right
221-2111 Bracket, Drain Tube DV Left
816-0544 | O-Ring, Round Drain Seal

810-3524 Valve, 1%-inch Drain

ЧО о ~ б. д BWN Н

2-5

2.4 Electronics and Wiring Components

2.4.1 Component Boxes

208-240V CE Boxes

120V, 440 and 480V Boxes

208-240V NON-CE Boxes

2-6

NOTE 1: The transformer and filter relay on the left
side of the component box are present only in units

with built-in filtration and then only in the left

component box.
NOTE 2:

Item 11 — Switch is only used on

domestic fryer component boxes.

NOTE 3: The hood relay on the left side of
the component box is present only in the

left component box.

2.4.1 Component Boxes cont.

ITEM PART # COMPONENT

МО о ~ Су сло Б он

— =>

106-5592
200-3300

806-9495SP

807-2515
807-4482
807-0037
807-0121
807-0922
807-2278
810-2446
807-4036
807-3575
807-1947
807-1321
807-1597
810-2445
106-5750
106-5751

807-0855
807-0800
807-0680
807-2191
807-0979
807-2180
809-0349

826-2260
826-2261
807-4403
220-4723
807-4678
230-0834
816-0217
810-0045
200-6654
826-2249

* Not illustrated.

Box Assembly, Component

Bracket, Component Box Strain Relief

Terminal Block

Relay, 120V SPDT 10A (used in Canadian models only)

Relay, Filter 2 Pole 30A DPDT 24VDC

Terminal, 14-inch Push-on

Bushing, Heyco Plastic AB-625-500

Holder, Buss Fuse HPS

Fuse, 20 Amp

Plug, Button .50 Heyco Double *D"

Switch, Power

Plug, Carling Switch Hole (used on some models without a switch)

Plug, Button .875 Dome

Holder, AGC Panel Mount 4" Fuse (Some models use пет 10 here.)

Fuse, 3 AMP Slow-Blow

Plug, Button .625 Heyco Double “Р”

Harness Assembly, RE FV Control

Harness Assembly, RE DV Control

Transformer, 100-120V/12V 20VA

Transformer, 100-120V/24V 50VA Filter

Transformer, 208-240V/24V 20VA Filter

Transformer, 208-240V/12V 30VA

Transformer, 208-240V/12V 43VA

Transformer, 208-240V 50VA Filter

Spacer, 4mm X 6mm Aluminum

Interface Board
standard Full or Dual Vat Interface Board (includes sound harness)
EPRI, Full- or Dual-Vat (includes sound harness)

Speaker, 4-Watt SMT

Guard, Finger w/ switch opening

Switch, Momentary Flush JIB Reset

Guard, RE Box Switch

Paper, Insulating Terminal Block

Bushing, .875 Diameter 11/16"

Brace, Component Box

RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)

2-7

2.4.2 Contactor Boxes
2.4.2.1 Left and Right Contactor Box Configurations

2 n Sree
M STANDARD 14kW % збій rog
LEFT AND RIGHT | Cet cune
| CONFIGURATIONS Wer n T
20 i

ау”
ЕРКІ 20 Fe

LEFT AND RIGHT
CONFIGURATIONS

LE [i = i la
!
“І 1> AE 1:2 4Г 1>
(1) (0 |
Теї Теї [е] [2] [S] [©] -
[el p [ө] [ [el [5] [9]
0) wie
<l » чі Те «L г .
|
-
н грч || ис 0
||
e "
) AER

== ПЕЕ

DlH E

MECHANICAL
LEFT AND RIGHT
CONFIGURATIONS

ізо Bo
EO

alll Ed Ul с 120/440/480v
c LEFT AND RIGHT
i. STANDARD AND
9 папа | MECHANICAL
j і CONFIGURATIONS
14

CANADIAN 14kW RIGHT
CONFIGURATIONS

Da «І.

LEFT HAND RIGHT HAND
BOX COVER BOX COVER

2-8

2.4.2.1 Left and Right Contactor Box Configurations

NOTES: Left and right contactor box assemblies are mirror images of one another. With the
exception of the box itself, all components of a left-hand assembly are the same as those in the
corresponding right-hand assembly and vice versa except for the hood relay which occurs in the
right or large box only. The configurations illustrated show all possible components, but a particular
configuration may not have all the components shown.

ITEM PART # COMPONENT

106-8658 | Box Assembly, Left Contactor
823-6538 | Box Assembly, Left Contactor EPRI
106-8660 | Box Assembly, Right Contactor
823-6539 | Box Assembly, Right Contactor EPRI
810-2554 | Plug, Cord Cutout 1.125 Button
807-1947 | Plug, .875 Diameter Dome
221-0482 Cover, Left Hand Contactor Box
222-0482 | Cover, Right Hand Contactor Box
807-0070 | Terminal, Ground Lug
807-1071 Contactor, 24V 30 Amp Mercury (Heat)
807-0884 | Contactor, 24V 50 Amp Mercury (Heat)
807-2284 | Contactor, 24V 50 Amp Mechanical (Heat)
807-2283 Contactor, 24V 63 Amp Mechanical (Heat)
810-1202 | Contactor, 24V 40 Amp Mechanical (Latch)
806-8674 | Heatsink Assembly, DV Solid State Relay (See components below)
806-8673 Heatsink Assembly, FV Solid State Relay (See components below)
Components of Items 15 and 16
Kit Relay, Solid State 40 Amp 280V with Heatsink
Heatsink, Solid State
Terminal, 14-inch Push-on
Relay, Hood 12VDC
Cover, Left Contactor Box Top
Cover, Right Contactor Box Top
Filter Assembly, EPRI (used in CE WYE-configured EPRI units only)
McDonald's Cordset, 120V 5-Wire
McDonald's Cordset, Europe 3-Wire Single Phase
strain Relief
Plate, MRE Control Cord Relief
Transformer, 480V/120V 150VA
Holder, Bus Fuse
Fuse, 20 Amp
Bracket, Left Hand Contactor Box Mounting
Bracket, Right Hand Contactor Box Mounting
Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

CONN л B WN к“

826-1562
807-2749
807-0037
807-1683
221-0482
222-0482
106-6204
807-4316
807-4317
807-1560
220-1102
807-0064
807-0922
807-2278
221-0610
222-0610
807-0012
* Not illustrated.
** Dual-vat assembly has six relays (826-1562); Full-vat assembly has three relays.

2-9

2.4.3 Heating Element Assemblies and Associated Parts
2.4.3.1 Element Assemblies and Hardware

FULL-VAT ELEMENT DUAL-VAT ELEMENT
ASSEMBLY ASSEMBLY

NOTES:

The dual-vat assembly is almost the same as the full-vat assembly except for having two of Items 2 and 7,
two of Item 14 in place of Item 11, two of Item 15 in place of Item 12, and two of Items 3 and Items 4. The
only difference between element assemblies for different voltage and kW ratings is the element itself (Item

1).

Items 8, 16 and 17 are shown as associated parts. The are not part of either assembly.

NOTE: These elements apply only to BIELA14 series fryers.

2-10

2.4.3.1 Element Assemblies and Hardware cont.

ITEM PART # COMPONENT

2
3
4
5
6
ж
ж
7

826-2198

826-2192
826-2200

826-2193
826-2199

826-2194
826-2196
826-2212
816-068 1
816-0480
816-0688
809-1003
809-0766
230-4028
230-3714

230-0784

220-0464
910-2042
230-0781
230-4902
230-4101
809-0567
230-4903
230-4103
810-3030
810-3131
220-0733

ж Not illustrated.

Element
200V 7.0 kW (220V 8.5kW used in some export 3-phase 4-упге WYE
units)
208V 7.0 kW
220V 7.0 kW (240V 8.5kW used in some export 3-phase 4-wire WYE
units)
230V 7.0 kW
230У/400У 7.0/8.5 kW (used in some export 3-phase 4-wire WYE
units)
240V 7.0 kW
480V 7.0 kW
Probe, Temperature RE — includes tie wraps and grommet.
Grommet, Probe
Plug, .375-inch Dome
Gasket, Element
Screw, 10-32 X Ўз-іпср Hex Head SS
Nut, 10-32 Keps Hex Head SS
Wrench, Element Tube Nut Spanner
Bracket, Temperature Probe 7.0kW
Bracket, Temperature Probe 8.5kW (used in some export 3-phase 4-wire
WYE units)
Bracket, Lower Spring
Clamp, Element (Short)
Clamp, Element (Long)
Support, Full-Vat Element Rear
Support, Full-Vat Element Front
Tie-Wrap, Metal
Support, Dual-Vat Element Bottom Rear
Support, Dual-Vat Element Bottom Front
Spring, Element Lift Left
Spring, Element Lift Right
Bracket, Lower Spring Mating

2.4.3.2 Element Tube Assemblies

FULL-VAT ELEMENT ASSEMBLY

DUAL-VAT ELEMENT ASSEMBLY

2-12

2.4.3.2 Element Tube Assemblies contd.
106-7653SP | Tube Assembly RE Element, Full- Vat
106-7654SP | Tube Assembly RE Element, Dual- Vat
910-3246 Bushing and Tube Assembly, Dual-Vat
106-5329 Bracket Assembly, LH Element Tube Support
106-5330 Bracket Assembly, RH Element Tube Support
220-0122 Plate, Element Tube Support Inner
220-0123 Plate, Element Tube Support Outer
106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)
106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
810-2992 Tube, Full Vat Element Mounting
810-2993 Bushing, Tube End Teflon
106-6587 | Magnetic Position Sensor Assembly
926-2228 | Magnetic Position Sensor Assembly with Bracket
810-3007 | Magnet
230-0794 | Bracket, Magnetic Position Sensor Wire
* Not illustrated.

— -
хх хх Ә-С t RU P к

2.4.4 Computers

———
Pyara |
Erk] ср
10 ао јас |401 160 цес |721 880 | ес |
ЈА | АВЕ || ваг || ем: || ла. || ммо |) ғой || exo. Дум
о

NOTE: See Page 2-17 for Interface Board to Computer Wiring Harness

[ [| 18

ITEM PART # COMPONENT

Replacement Computer
106-81955Р Non-CE Domestic M2007 (For use in US, Canada, Mexico and all
other non-CE countries)
106-8197SP CE M2007 Full Vat (For use in European CE countries)

2-13

2.4.5 Wiring

2.4.5.1 Contactor Box Wiring Assemblies — 12-Pin Dual-Vat C-1

GREEN/YELLOW 75C

BLUE 74C
ORANGE 73C
ORANGE 72C

ORANGE 76C
ORANGE 71C

ITEM PART # COMPONENT

106-5980SP | Contactor Box Harness Assembly Dual Vat
І standard (See wiring diagrams оп pages 1-41 thru 1-43.)
EPRI (uses harness above plus wire kits WIRO734 and УУІК0737)
(See wiring diagrams on pages 1-45 and 1-46.)

2.4.5.2 Contactor Box Wiring Assemblies — 12-Pin Full-Vat C-1

GREEN/YELLOW 75C

BLUE 74C

ORANGE 76C
ORANGE 71C

ITEM, PART# COMPONENT

106-60315Р | Contactor Box Harness Assembly Full Vat
І standard (See wiring diagrams оп pages 1-41 thru 1-43.)
EPRI (uses harness above plus wire kits WIRO733 and WIRO736)
(See wiring diagrams on pages 1-45 and 1-46.)

2.4.5.3 Contactor Box Wiring Assembly - 6-Pin (Left Element)

ITEM | PART f COMPONENT

І 106-6768SP | 14/17 kW Standard Mercury Contactor
2 106-67715Р | 14/17 kW Mechanical Contactor

2.4.5.4 Contactor Box Wiring Assembly - 9-Pin (Right Element)

о o ~чо сл В б М =

1
2
3 >
4 >
5.
83
7
8
9

PART # COMPONENT

106-67695Р | 14/17 kW Standard Mercury Contactor
106-67725Р | 14/17 kW Mechanical Contactor

2-15

2.4.5.5 Main Wiring Harnesses

12-Pin Female Connector

ай

ІН

807-0159 (Rear of Fryer)

15-Pin Male Connector

807-0804 (Rear of Component Box) “А

JOG]
OOO
С) E
OMS) LU |
C6
C6
1 €—— BLU 68” LONG
2 <+— ORG
5 е RED
4 €&—— WHT
= €&—— ORG
6 €—— ORG
y
8 <
9 <
10<
ШЕ
12€—— ORG
C6
1 €&—— —BLU 68" LONG
2 €—— ORG
з €—— RED
4 <+— WHT
5 <-- ORG
6 €—— ORG
7 €—BLU 70" LONG НГ Kh
в €—— ORG
9 €«4—— RED
106--- WHT
11 €&—— ORG
126-- ORG

а eU
OOO
807 [9 CJ
7] 269
EE (996
Ni но а |
| || | кеј
* | ва Te e—- ORG --+—
12-Pin Male Connector | па Bee рели КЕСЕНЕ e o ced
807-0160 (Contactor Box) == /
(9 (20209 USED ONLY ОМ |.”
(9 (9 (9 í
@OOS HARNESSES
C1
C1 ЈА
| RED——> 1
2 €———GRN МЕ СЕМ /YEL——> 2
a X
4 €1——BLU BLU —> 4
5 < ЊЕ
6 €———ORC 26
7< Й
в <---ОЕС ORG — 8
9 <—— ORG >9
10< >10
11 €?——RED E RED —> 11
125-056 WHT—2342
ORG 4
ORG ——> 14
cual [L—ORG 10" Гом»
FULL VAT HARNESS
807-4194
C1 J4
1< RED——> 1
2 ———GRN /YEL GRN/YEL—-+ 2
Зк ORG ЎЎ» Э
4 €———BLU Ју BLU-——> 4
5 <—-ORG ове——> 5
6 <——ORG ORG — 6
7< == 10—060 12" 1ОМС——>7
8 4---ОКС ORG —> 8
9 €——— ORC SILET RED а 9
10&— ORG Ee WHT ——p10
11 <——RED RED — 11
12<-— ORG T WHT—1212
ORG 3
и enm ММ. ва [ORG 10" аа :
a 25
==
та
(ава
DUAL МАТ HARNESS
807-4195
2-16

2.4.5.6 Component Box and Filter Pump Wiring Harnesses

ITEM PART £ COMPONENT
106-57505Р | Full Vat Control Harness 74 to J2 (Standard)
106-6639 | Full Vat Control Harness J4 to J2 (EPRI)

106-5751SP | Dual Vat Control Harness 74 to J1 and J2 (Standard)
106-6644 | Dual Vat Control Harness J4 to J1 and J2 (EPRI)
106-59355Р | Filter Pump C2 to Component Box Wiring Harness

BLUE 20C
su] BLUE 21C
WHITE 25C
BLUE 23C
BLUE 24C
BLACK 22C

РМ 106-59355Р

РМ 807-4199
SMT Controller to Interface
Board Wiring Harness

ОДОДОПОПОДОДОГОПОЇІО)
арала а ла а Ў

2-17

2.4.5.8 M2007, MIB, AIF and ATO Wiring Harnesses

ITEM PART # COMPONENT
Ж

807-4546 | Computer Communication (used from Computer to Computer)

807-4547 AIF Communication/Power (used from MIB to AIF and AIF to AIF)

307-4649 МІВ Power/Blue LED/Pan Sw (used from Transformer and Fltr Rly to
МІВ to Blue LED and Pan Sw)

807-4655 FV/DV Harness RTD Medium (used from RTD to ATO Board)
807-4654 | FV/DV ATO/RTD Probe

807-4621 FV/DV Harness RTD Short (used from RTD to ATO Board)

807-4553 АТО Power (used from Transformer to ATO Board)

ATO Pump and JIB (used from ATO Board to Top-off Pump and JIB

807-4671 |

Reset Switch)
807-4555 | ATO Yellow LED (used from ATO Board to Yellow LED)

Computer Locator Wire (used from Computer to Interface Board) See
807-4573 Ий | Es
wiring diagram 805-1734 for locator pin positions.
Communications Terminator (used on Computer ріп J6 and ATO
807-4552 | .

board pin 710 to terminate network)

807-4657 | Jumper (used оп 4 and 5 battery ATO board plug J5 pin 7 апа 8)
106-92565Р | Long Top-off Power (used between Component Вох to ATO Box)
807-4660PK | SMT Pin Service Repair Kit

230-2345 SMT Pin Extractor

* Not illustrated.
see page 1-14, 1-18, 1-27 and 1-36 for Pin Positions.

Filtration System Components

2.5.1 Filtration Components

2.5

2-19

823-6560
823-6684
823-6362
823-6162
810-3276
810-3288
810-3268
810-3289
200-2240
220-2901
106-8677
106-9148

106-8211SP

106-8435
823-6715
823-6164
823-6399
810-3007
106-9251
106-8080

106-5876SP

220-3879

230-2999
220-3748
220-3275
220-3749
106-8487

826-1785
826-1712
826-1756
826-1270
826-1755
810-3071
816-0093
807-11973
809-1020
813-0165
810-1668
810-1067
810-1057
826-1392
813-0568
106-5911
106-5912

* Not illustrated.

2.5.1 Filtration Components cont.

ITEM PART # COMPONENT

Lid, Multi- Vat Fryers, Standard Size Filter Pan
Lid, Multi- Vat Fryers, Standard Size Filter Pan (France Only)
Lid, Two-Vat Fryer, Half Size Filter Pan
Lid, Two-Vat Fryer, Half Size Filter Pan (France Only)
Crumb Tray, Standard Size Filter Pan 3, 4 and 5 Vat
Crumb Tray, Two-Vat Fryer, Half Size Filter Pan
Hold-Down Ring for Pad 16.56 x 22.32, Standard Size Pan 3, 4, and 5 Vat
Hold-Down Ring for Pad 11.20 x 19.10, Two-Vat Fryer, Half Size Filter Pan
SanaGrid Filter Screen, Standard Size Filter Pan
sanaGrid Filter Screen, Two-Vat Fryer, Half Size Filter Pan
Pan, One-Piece Filter LOVTM Standard Size
Pan, One-Piece Filter LOVTM Standard Size (France Only)
Pan, Two-Vat Fryer, LOV™ Half Size
Pan, Two-Vat Fryer, LOV™ Half Size (France Only)
suction Tube Standard LOVTM
Suction Tube Standard LOV™ (France Only)
suction Tube Two Vat LOVTM
Magnet, Pull Ring
Assembly, Filter Pan Switch Three Vat or more (106-58765Р Sensor only)
Assembly, Filter Pan Switch Two Vat (106-5876SP Sensor only)
sensor, Magnet
Rail, Filter Pan Retaining Standard
Rail, Filter Pan Retaining Two Vat
support, Left Filter Pan
support, Left Filter Pan Two Vat LOV!M
support, Right Filter Pan
Support, Right Filter Pan Two Vat LOV™
Motor and Gasket Kit
100V 50/60 Hz
115V 50/60 Hz
208V 50/60 Hz
220-240V 50/60 Hz
250V 50/60 Hz
Pump, Viking 8 GPM (requires gasket below)
Gasket, Pump/Motor
Viking Pump Seal Kit
Cap Screw, 5/16-inch-18 5.50" NC Hex (Connects pump to motor.)
Elbow, ST %-inch x %-inch NPT 90° BM
Adapter, 7s-inch to /5-inch NPT Male
Flexline, 8.5-inch Oil Return
Flexline, 13-inch Oil Return
O-Ring (Pkg. of 5; used with Item 5)
Plug, %-іпсһ Socket Head Pipe (used with Item 5; two required)
Heater Strip Assembly, 100-120V 25W 18"
Heater Strip Assembly, 208-250V 25W 18"

2-20

2.5.2 Auto Intermittent Filtration Components
2.5.2.1 LOV™ Indicator Lights Assembly

106-8231SP LOV™ Panel Assembly

COMPONENT
І 106-8106SP | Light, Blue 24VDC LED Flush
2 106-81055Р | Light, Yellow/Orange 24VDC LED Flush
3 230-4271 | Plate, Control Frame LOV™

2.5.2.2 Manual Interface Board Assembly

106-9642 Manual Interface Board Assembly

ITEM PART Я COMPONENT

230-4868 | Cover, MIB

106-9246 | Assembly, MIB Computer w/ Frame
106-96095Р | Board, PCB MIB

807-4481 Overlay

106-9643 | Assembly Back, Box MIB

2-21

2.5.2.3 AIF Board Assembly

106-9257 AIF Board Assembly

ITEM PART # COMPONENT

824-189] | Cover, AIF Board

816-0748 | Gasket, AIF Board

816-0749 | Gasket, Computer Board
106-96085Р | Board, AIF

816-0769 | Seal, AIF Board

106-8591 | Assembly, AIF Box

220-3697 | Mount, AIF Box

2.5.2.4 LOV PCB Board Matrix

CURRENT
PART # COMPONENT

106-96095Р | Board, MIB PCB
106-9246 | Assembly, MIB Board w/ metal frame
106-9642 | Assembly, MIB with cover and back

2-22

2.6 Frypot Assemblies and Associated Parts

Full Vat

See Page 2-26 for Return
Valve Assemblies.

2-23

2.6 Frypot Assemblies and Associated Parts cont.

PART й COMPONENT

823-6601 | Frypot, Full-Vat LOVTM
823-6602 | Frypot, Dual-Vat LOV™ (use 823-6522 for LOV™ Fish frypot only)
Thermostat Assembly, High-Limit Long Standard
826-2454 Non-CE Full Vat 425°F (218°C) (17kW FV and 14kW ЕУ) (Color
Coded Black 806-7543)
826-2456 Non-CE Dual Vat 435°F (224°C) (22kW, 17kW DV and 14 kW DV)
(Color Coded Red 806-8035)
826-2455 CE Full and Dual Vat 415?F (213°C) (I4kW and 17kW СЕ) (Color-
Coded Yellow 806-8132)
807-4654 | Probe, Temperature Shielded AIF/RTD
813-0617 | Fitting, 3/16” x а" NPT
810-1668 | Adaptor, Male 58" OD x У?
807-4380 | Actuator, Linear AIF 24VDC
809-1012 | Pin, Clevis, 14” x 1%”
810-1776 | Cotter Vertical and Toaster Ring Pin
106-6807SP | Valve, Drain Assy. LOV™ AIF FV or DV Right as viewed from front of
frypot.
106-6808SP | Valve, Drain Assy LOV™ AIF DV Left as viewed from front of frypot.
106-6809SP | Valve, Return Assy LOV™ AIF FV or DV Right as viewed from front of
frypot.
106-6810 | Valve, Return Assy LOV™ AIF DV Left as viewed from front of frypot.
813-0022 | Nipple, >” x Close NPT BM
813-0062 | Elbow, >” BM x 90°
810-1067 | Flexline, Ўв” OD x 8.50" Long

2:04

2.7 Oil Return System Components

РА | » ъъ ОЈ Ко н=

2-25

2.8 Return Valves and Associated Parts

Dual-Vat Left Return Full Vat or Dual-Vat Right
Valve Assembly Return Valve Assembly
106-6810 106-6809SP

ITEM PART # COMPONENT

232-4992 Handle, Return Valve with Locator Autofilter FV or DV Right
231-4992 Handle, Return Valve with Locator Autofilter DV Left
900-2935 Retainer, Nut Oil Return Valve

810-0278 Valve, '5-inch Ball

220-4994 Bracket, Return Switch Autofill

л B Ој М к”

2-26

2.9 Auto Top Off Components
2.9.1 JIB Basket

ITEM PART # COMPONENT
810-3277 | Basket, JIB LOVTM

2.9.2 Automatic Top Off Board Assembly

106-9260 120V Assy or
106-9261SP 208-240V

2-27

2.9.3 Solenoid and Pump Assemblies

ITEM PART # COMPONENT

807-4336 Pump, Ул FNPT 12VDC, 19PSI 15.| СРН

807-4412 Solenoid Manifold Top-Off (includes three solenoid assemblies)
807-4587 Solenoid Manifold Top-Off (includes two solenoid assemblies)
807-4590 Solenoid

810-3270 Fitting, % Flare x у NPT

816-0708 Fitting, А МРТ x У Male Barb

816-0710 Fitting, V4 NPT x У Barb 90°

813-0640 Plug, а NPT SQ HD BM

811-1139 Tubing, Braided Silicone 20-inch

810-3266 Flexline, >” OD x 19.5-inch (used between solenoid and top off port)
810-3265 Flexline, >” OD x 24-inch (used between solenoid and top off port)
810-3263 Flexline, >” OD x 36-inch (used between solenoid and top off port)
810-3264 Flexline, >” OD x 42-inch (used between solenoid and top off port)
* Not illustrated.

X жо х X хоч с їл Ф о Мк

2-28

2.9.4 JIB Cap and Pick Up Assembly

ITEM PART # COMPONENT

106-8512SP | Сар, ЛВ Assembly
230-3737 Cap, JIB
810-3242 Hose, JIB
810-3300 Inlet, Oil Reservoir Tube
810-3334 Bushing, Heyco

2.9.5 BIB Cap and Pick Up Assembly (Used Internationally)

ITEM PART # COMPONENT

106-9495SP | Cap, BIB Assembly
823-6812 Cap w/ Clamp, BIB Assembly
810-3242 Hose
810-3300 Inlet, Oil Reservoir Tube
810-3334 Bushing, Heyco

2-29

2.9.6 JIB Universal Cap and Pick Up Assembly

ITEM PART # COMPONENT

106-8426 Cap, Universal Top Off Pick Up Assembly
810-3345 Fitting, Coupling Inset Ўв” МРТ

813-0947 Fitting, Compression Ўв” Female x Ўв” Tubing
823-6391 Assembly, Cap Universal JIB

106-8303 Hose Assembly, Universal JIB

810-3344 Fitting, Coupling Body % NPT

813-0869 Elbow, Ўв” Street SS

813-0944 Reducer, 4" x 3%” Female SS

810-3242 Hose, LOV™ Fryer ЛВ

2.10 Wiring Connectors, Pin Terminals and Power Cords

FRYMASTER
1-800-551-8633
2302345

ITEM PART + COMPONENT

Power Cords
807-0154 100/120V—15A 3-wire, w/grounded plug
807-4317 100/208/240V-16A 3-Wire with Plug LOV CE
807-1685 100/208/240V—18A 3-wire, w/o plug
807-4316 120V 5-wire, w/grounded plug LOV
807-3817 208/240V 3-Phase 4-wire w/grounded plug
Connectors and Tools
807-1068 2-Ріп Female
807-0158 6-Pin Female
807-0156 9-Pin Female
807-0159 12-Pin Female
807-0875 15-Pin Female
807-1067 2-Ріп Male
807-0157 6-Pin Male
807-0155 9-Pin Male
807-0160 12-Ріп Male
807-0804 15-Pin Male
826-1341 Terminal, Female Split Pin (Pkg of 25)
826-1342 Terminal, Male Split Pin (Pkg of 25)
807-2518 Plug, Mate-N-Lock (Dummy Pin)
807-0928 Extract Tool Pin Pusher
806-4855 Pin Pusher Screwdriver Assembly
230-2345 SMT Pin Extractor
807-4660PK SMT Pin Service Repair Kit
* Not illustrated.

COND “д л WN к“

2.11 Fasteners

ITEM PART # COMPONENT

809-0429 | Bolt, 4-inch – 20 x 2.00-inch Hex Head ZP Tap

809-0131 Bolt, 14-inch -20 x ?4-1inch Hex

809-1020 | Cap Screw, 5/16-inch-18 5.50" NC Hex (Connects pump to motor.)
809-0448 | Clip, Tinnerman

826-1366 | Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)

826-1358 | Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)

809-0247 | Nut, 8-32 Keps Hex

826-1376 | Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)

809-0766 | Nut, 10-32 Keps Hex SS

809-0581 | Nut, У. NPT Locking

809-0020 | Nut Cap 10-24 NP

826-1372 | Nut Grip гіпер 74-20 Hex NP (Pkg. of 10) (809-0059)
809-0417 | Nut Flange 4-1nch 4-20 Serr

809-0535 | Nut, "T" '4-inch-20 x 7/16 SS

509-0495 Nut, 14-inch - 20 Press

809-0540 | Nut, Lock ’2-inch-13 Hex 2-Way ДР

826-1359 | Screw, 4-40 x 74-inch Slotted Round Head (Pkg. of 25) (809-0354)
826-1365 | Screw, 6-32 x ?s-inch Slot Head (Pkg. of 25) (809-0095)
809-0357 | Screw, 6 x 7s-inch Phillips Head NP

809-0359 Screw, 8 x 14-inch Hex Washer Head

809-0360 Screw, 8 x Ys-1nch Hex Washer Slot Head

826-1371 Screw, 8 x >-іпсһ Hex Head ZP (Pkg. of 25) (809-0361)
509-0364 Screw, 8 x ?s-1nch Hex Washer Head ZP

809-0518 Screw, 8-32 x Ys-1nch Hex Washer Slotted Head SS

809-0104 Screw, 8-32 x %-inch Slotted Head ДР

826-1363 | Screw, 8-32 x 5-inch NP (Pkg. of 25) (809-0103)

826-1360 | Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)
826-1330 | Screw, 10-32 x ?s-inch Slot Head SS (Pkg. of 25) (809-0117)
509-1003 Screw, 10-32 x %-шсһ Hex Trim Head SS

809-0270 | Screw, 10-32 x /5-inch Phillips Head ZP

826-1375 | Screw, 10-32 x ?4-inch Hex Trim Head SS (Pkg. of 5) (809-0401)
809-1000 | Screw, 10-32 x 1'4-inch Hex Sck C/S

826-1374 | Screw, 10 x /5-inch Hex Head (Pkg. of 25) (809-0412)
809-0266 | Screw, 10 x 2-inch Phillips Head ZP

809-0434 Screw, 10 x %-іпсһ Hex Washer Head NP

809-0123 Screw, 10 x ?4-1nch Slot Head

826-1389 | Screw, 1/4-20 x ?4-inch Hex Head ZP (Pkg. of 10) (809-0131)
809-0582 | Washer ~ МРТ Locking

809-0184 | Washer, #10 LK ZP

809-0190 | Washer, .625 X .275 X 40 Flat SS

809-0191 | Washer, Lock Ул Spring ZP

809-0193 | Washer, Flat 1⁄4 Nylon

809-0194 | Washer, Flat 5/16 ZP

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В.
— Frymaster

Enodis

One Company, Countless Solutions

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135

SERVICE HOTLINE 819-6315
PRINTED IN THE UNITED STATES 1-800-551-8633 MAY 2008

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