THE NECESSITY OF COMPETENT SUPERVISION AND CAREFUL LABORATORY CONTROL IN THE OPERATION OF WATER PURIFICATION PLANTS

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Lewis I Birdsall

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THE NECESSITY OF COMPETENT SUPERVISION AND 
CAREFUL LABORATORY CONTROL IN THE OPERATION 
OF WATER PURIFICATION PLANTS 1 

By Lewis I Bihdsall 2 

Eternal vigilance is the price of pure water. Every water puri- 
fication plant from the smallest liquid chlorine installation to the 
largest and most complete filtration plant should be operated under 
competent supervision and careful laboratory control. 

The cheapness and demonstrated effectiveness of liquid chlorine 
as a sterilizing agent for water supplies have induced many water 
works officials in Minnesota, as elsewhere in the United States, to 
rely on chlorine as the sole means of water purification. Such an 
installation may, however, merely afford a false sense of security. 
Failure to keep up the chlorine treatment continuously and in amount 
sufficient for sterilization of the water may mean a typhoid fever 
epidemic in the community. This danger is greatest among the 
smaller water works plants where one man is frequently responsible 
for the operation of the pumps and the chlorine machine. The 
result is that the pumps get most of his attention and the chlorine 
machine is neglected. 

There are many water works plants, and among them some that 
are not small plants, that rely for chlorine sterilization on one 
machine only, so that when it is necessary to change chlorine cylinders 
or to make necessary repairs, the chlorine feed has to be discontinued. 
Too much stress cannot be placed on the necessity of duplicate 
installations of liquid chlorine machines wherever used, so that when 
one machine is taken out of service the other may be put in service 
immediately and continuous treatment be obtained. There should 
also be kept on hand a supply of extra parts for the chlorine machines, 
so that ordinary repairs may be quickly made in case of emergency. 

1 Read before the Minnesota Section, December 6, 1919. Discussion of this 
paper is requested and should be sent to the Editor. 

2 Superintendent of Filtration, Water Works Department, Minneapolis, 
Minn. 

382 



SUPERVISION OF WATER PURIFICATION 383 

Our state boards of health should require duplicate installations of 
liquid chlorine machines and it would also appear that the manu- 
facturers of the machines might be led to see the advantage to 
themselves as well as to the various communities served, in making 
a substantial reduction in the selling price of two machines to the 
same purchaser as compared with the price of one machine. The 
price of repair parts should also be kept as low as possible and all 
users of the machines be urged to keep a supply of extra parts on 
hand. 

Chlorine cylinders that are in service should be placed on scales 
and a record be kept of the weight of the cylinders every hour, not 
only as a check on the manometer gauge of the chlorine machine 
but also to accustom the operators of the plant to inspect the 
machines frequently to see that they are working properly. The 
scales prevent chlorine cylinders from going empty unexpectedly 
and the recorded weights serve as a check on the faithfulness of the 
operator provided that the amount of water treated each hour is 
accurately determined. 

But how shall we know that we are adding the proper amount 
of chlorine to the water in order to obtain sterilization at all times? 
There is no general rule for the amount of chlorine to use. The 
suspended matter, dissolved organic matter and the bacterial con- 
tent of surface waters, especially river waters, are constantly chang- 
ing. The amount of chlorine necessary for sterilization of the water 
is influenced by all three of these factors. A filtered water or a 
fairly clear and pure water requires less chlorine than does a turbid 
water or one containing a large amount of dissolved organic matter. 
Whereas a treatment of 0.3 part per million (2| pounds of chlorine 
per million gallons) may be satisfactory in the first case, a much 
larger dose is required in the latter instance. Residual tastes and 
odors must be considered in the treatment of some unfiltered waters. 
A slight variation in the amount of chlorine added may mean either 
under-treatment and lack of sterilization or over-treatment and 
complaints from the water consumers. Sterilization takes place less 
readily in cold water than it does in warm water, and so it is neces- 
sary to allow a longer period for the reaction in winter than in sum- 
mer. Experience has shown that free chlorine disappears much 
more rapidly from the treated water when the water is passed through 
iron pipes than when it goes through a concrete conduit. 



384 LEWIS I. BIRDSALL 

It is evident that in order to regulate the chlorine treatment 
properly there must be laboratory control. The test for free chlorine 
in the treated water, and the determinations of the number of 
bacteria and the presence or absence of B. coli in the untreated 
and treated waters offer such control tests. Because of the lag of 
48 hours in the results of the bacteriological tests made necessary 
by the incubation of the inoculated media, it is advisable in most 
plants to add sufficient chlorine to the water to produce a slight 
residual free chlorine content of approximately 0.05 part per million. 
Some waters, as stated above, do not permit of over-treatment, 
but such waters are comparatively few, and where they occur, the 
treatment requires very careful supervision. In the majority of 
cases, therefore, the chemical test for free chlorine becomes the one 
on which we rely for sudden changes in the chlorine treatment, and 
the test should be made several times each day. The bacteriological 
tests indicate the results of the treatment and demonstrate the 
purity of the treated water. They should be made daily on both 
the untreated and treated waters. 

Chlorine is comparatively cheap, much cheaper than human 
lives, and therefore it is much more desirable to over-treat a water 
supply with chlorine than to under-treat it, if reliance for purifica- 
tion is placed on chlorine alone. A chlorine taste in the water, 
even though it may be unpleasant, is less harmful to the water 
consumers than a tasteless water that contains typhoid bacilli. 

Chlorine sterilization is a valuable adjunct to other methods of 
water purification, but it should not be depended upon as the only 
line of defense between a seriously polluted water supply and the 
water consumers, unless it is so used as a temporary expedient and 
then only under the most careful supervision. 

The laboratory tests necessary for the control of a filter plant 
are more comprehensive and elaborate than those described for 
a chlorine plant. Turbidity, color, alkalinity and the bacterial 
content of the untreated water usually determine the amount of 
chemical necessary for proper coagulation of the water before it 
goes to the filters. The same tests on samples of the water as it 
goes to the filters from the coagulation basins determine the effi- 
ciency of the pre-treatment. A properly coagulated and filtered 
water should have no turbidity and a color of 10 parts per million 
or less. The bacterial content of the filtered and sterilized water 



SUPERVISION OP WATER PURIFICATION 385 

should be as near zero as possible and B. coli should be absent in 
50 cc. amounts of the water. 

An odor in the untreated water may be caused by algae and a 
microscopical examination of the water will disclose the offending 
organism. Odors from manufacturing wastes are sometimes more 
difficult to eliminate from the water than are those from micro- 
organisms. Tests for odor should be made on both the untreated 
and the filtered water. 

The alkalinity test demonstrates the presence of carbonates and 
bicarbonates in the untreated water, and whether or not they are 
sufficient in amount to decompose the coagulant to be added. The 
filtered water should at all times have residual alkailinity as a safe- 
guard against the presence of undecomposed coagulant. 

Free carbonic acid frequently occurs in surface waters. A deter- 
mination of the amount present should be made where lime is used 
in conjunction with iron sulphate as coagulant. The amount of 
free carbonic acid in the filtered water should be determined because 
of the part it plays in the corrosion of exposed iron surfaces in dis- 
tribution pipes. 

The test for residual chlorine is essential, as already described 
above. 

Total hardness tests are made at intervals for the purpose of 
record. Complaints regarding the hardness of the water supply 
are more easily answered if data are at hand to show that the filtered 
water is no harder than the untreated water and that the hardness 
of the water is greater at certain times of the year due to natural 
causes. 

Complete sanitary chemical and mineral analyses of the untreated 
and filtered waters are made each month in the larger filtration 
plants for the purpose of record. These data are not necessarily 
essential for the proper operation of the plant but they are of value 
for reference. 

Analyses of the chemicals used for water purification are valuable 
and there should be frequent tests of the chemical solutions that 
are added to the water. 

The most essential laboratory tests for the proper control of a 
filtration plant are those for turbitity, color, alkalinity, residual 
chlorine, number of bacteria per cubic centimeter and B. coli. The 
data obtained from these tests will enable the operator to handle 
his plant economically and efficiently. He will at all times have the 



386 LEWIS I. BIBDSALL 

satisfaction of knowing the quality of the untreated water and the 
degree of purification obtained by the plant. The health of a com- 
munity is the final test by which the purity of a water supply is 
judged, but the operator of a water purification plant who knows 
each and every day that the water he is supplying is of the highest 
purity has nothing to fear from health statistics. 

A water softening plant requires certain special laboratory tests 
in addition to total hardness, alkalinity and free carbonic acid 
determinations. Only under laboratory control can a softening 
plant be properly operated. 

It seems almost inconceivable that anyone should attempt to 
operate a water purification plant without daily laboratory control 
tests, but experience has shown that many plants are so operated. 
An occasional bacteriological analysis of a water supply, whether 
monthly or weekly, has little significance. It merely shows the 
condition of the water at the time the sample was taken. The 
splendid work of the Sanitary Division of the Minnesota State 
Board of Health is tending to raise the standard of water purifi- 
cation plants in Minnesota and to demonstrate that the saving of 
human lives rather than dollars is the high ideal we should have 
constantly before us. 

Texas has set an example to other states by organizing a short 
course for water works superintendents and purification plant 
operators at the University of Texas. The local sections of the 
American Water Works Association can do no greater good for 
their communities than by stimulating interest in the organization 
of similar courses of instruction in their state universities and then 
urging the water works men to attend these courses. The farmers 
long ago realized the value of short courses at the State University 
and now attend them annually. Why cannot the Universities do 
for the water works men what they have done for the farmer? The 
possibilities for education in this new field are unlimited. 

Many small water purification plants are unable to pay the salary 
of a competent analyst. Such plants no doubt have some employee 
who could learn to perform some of the more simple routine tests, 
such as those for turbidity, color, alkalinity and free chlorine, pro- 
vided the necessary chemical solutions are prepared for him. The 
bacteriological tests are somewhat more difficult, but even these 
can be performed by such an employee if he shows an aptitude for 
the work and provided the necessary media can be furnished. A 



SUPERVISION OF WATER PURIFICATION 387 

competent water purification expert could no doubt be employed 
by a number of such plants at a comparatively small expense to 
train the operator, interpret the laboratory results thus obtained, 
furnish the necessary chemical solutions and bacteriological media, 
supervise the general operation of the plant, and visit the plant 
periodically. Such an arrangement obtains in some sections of the 
United States and has been found to work very satisfactorily. 

A water purification plant that is operated without laboratory 
control is merely furnishing a false sense of security to the com- 
munity. The same plant when operated under laboratory control 
and competent supervision can and should yield a safe and pure 
water at all times.