A MPAE ADVANCED WATER usATREATMENT SOLUTIONS
A MPAE ADVANCED WATER usATREATMENT SOLUTIONS
Proposal
Ampac Sea Water Desalination
Model SW25K-LX
Ampac USA
5255-5265 State St.
Montclair, CA 91763 USA
Phone: (909) 548-4900
Fax: (909) 548-4901
Website:
EFTA00802845
Table of Contents
System Design Basis• 4
Main System Components• 4
Main System Instrumentations: 4
Functional Specification
System Safety: S
S
System Specification • 6
Design Basis• 6
Standard Features 6
Components Make & Materials of Construction: 6
Base Price for SW25K-LX 480V/60Hz/3 Phase 7
Specifications for Ampac USA Seawater Desalination Watermaker 8
Smart on Demand Supply Pump 8
Auto-Flush Screen Filter• 8
Multimedia KDF-GAC-Poly Phosphate Quartz Pre-Filter• 9
Sediment Cartridge Filter Housing 5 micron• 10
Anti-Scalant Dosing System• 10
RO High Pressure Pump 11
Membranes Elements: 12
Pressure Vessels• 12
Fresh Water Auto Flush Process: 12
Post Treatment System: 12
Ultra Violet Sterilize • 13
Instrumentations 14
PLC: 5200 Series Microprocessor Controller: 14
PLC: 51040 Series Microprocessor Controller (Optional) 15
Flow Meters: 16
Pressure Gauges• 16
Pressure Valves: 16
Frame: 17
RO system Operating Requirements• 17
Electrical 17
Power Consumption 17
Additional Specifications: 17
Monitoring: 18
Service: 18
Maintenance Schedule• 18
Terms: 18
Technical Support• 19
WARRANTIES• 19
Flowchart design 19
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018
EFTA00802846
046 A MPAC 6 ADVANCED WATER
USA 6 TREATMENT SOLUTIONS
5255.5265 State St., Montclair, CA 91763 USA
(909) 548-4900 International
(909) 548-4901 Facsimile
Website
e-mail
Proposal
Ampac Reverse Osmosis System For Sea Water Desalination
Application 25,000 GPD-TFC (94.6m3/Day)
January 5, 2018
Proposal No: 1711-15K-008
Contact Name:
Organization:
Address:
Tel:
Email:
Dear Mr. Gordon,
Thank you for this opportunity to quote you on your Water Purification Requirement. We take pride in our attention
to detail with our customers Requirement. Best Design, material and workmanship shall be applied and specified
according to the world wide recognized marine practices to ensure reliability, durability and easy maintenance
and to comply with Marine Industry and Ship Requirements. Mr.
HBRK Associates Inc.
575 Lexington Ave, FL4
NY, 10022
(212) 971-1306
•
BEtB env...paint
SOLUTIONS
ifs LIA SILITY
COa:4% Water
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System production is based on the following conditions:
1) Air Temp (Weather): From 40°C to -30'C System can also be installed on ship with the
following max. Motion:
2) Sea water Temp: From 30°C to -2°C 1) Permanent Trim up to: -15'
3) Machine Room: From 50°C to 0°C 2) Permanent List up to: -±15'
4) Relativity Humidity: From 95% to 0 3) Pitching up to: -±10'
5) Maximum Salinity: 45,000ppm NaCI feed water, 4) Rolling up to: -±45'
6) pH Range: 3.0.11.0pH Range.
Make of System: Fully automated Turnkey Sea Water Desalination Watermaker including pre-treatment Modules,
Reverse Osmosis System, and Post-Treatment, fully built on a Powder Coated welded Aluminum Skid with Diamond
Plate Base using good industrial practice and following manufacturer's guidelines for every component.
Model of System: SW25K-LX, System to produce 25,000 GPD (94,625 LPD) Liters per day
Dimensions: Reverse Osmosis Skid: 108" L x 48" W x 72"H., approx. Weight 1,350 Kgs.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options
listed below unless otherwise indicated.
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 3
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The proposal system includes the following features:
System Design Basis:
Main System Components:
• Double Coated Epoxy Welded Aluminum frame with Aluminum Diamond Plate and will conform to AISC
Manual of Construction.
• Auto Flush Spin Down Screen Pre-Filter
• Inlet On-Demand Multi-Stage 316L Stainless Steel Feed Pressure Pump
• 8Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass
• 4"x30" Sediment Pre-Filter 5µm
• Belt Driven High Pressure Plunger Pump with Motor, Pressure Relief Valve and Accumulator
• Horizontal Multi Stage Feed Supply Pump with Safeguards
• 8" x 80" FRP Pressure Vessels
• Count Two TFC 8" x 40" Membrane Element
• pH Adjust Calcite Post-Filter
• Ultra Violet Disinfection Sterilizer
Main System Instrumentations:
• Complete Panel for Easy Controls
• Eight Count Stainless steel liquid-filled pressure gauges
• Sea Water Inlet Mechanical Motorized Actuator Valve
• Pressure Sensors for Raw, Brine and Permeate Waters w/Cut Off Pressure Switches
• Pressure Sensors to Halt Operations and Stop Pumps in case of High Module-Inlet Pressure
• High Pressure Relief Valve to reduce Pressure at the High Pressure Pump
• Stainless Steel System Pressure Control
• Stainless Steel Recycle Pressure Valve
• On/Off Main Power Switch
• Automatic Operating Programmable logic controller UL/CE Approved with:
• Smart Relay
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve Control
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps Controls
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• TDS Water quality Monitor for Permeate Water Quality
• Temperature Monitor with LCDE Display
• Hour Meter
• Chlorine Dosing Feed System
• Anti-Scalant Dosing Feed System
• Clean in Place (CIP) Fully Automated system toptiono
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 4
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Functional Specification
Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
System Safety:
The equipment and system shall be designed considering minimizing hazard. Countermeasures against the system
hazard are as follows:
Electrical Safety Devices:
• System will be equipped with a 3 Pole Sensor Breaker
• Instrumentations will be equipped with a Single Phase Breaker and 2 Fuses
a Alarm Horn - Alarm Conditions: Low feed pressure & High permeate conductivity
a Unit Shutdowns include:
o Low feed pressure
o Pretreatment filters in backwash
o Product storage tank full
o High permeate conductivity
Water Safety device:
a Low Pressure Sensor
a High Pressure Diverter Valve
Monitoring and control devices for system safety:
a LCD Display Screen showing Conductivity, Hour Meter and Temperature
• On-Off Push Buttons
J Panel Mount Liquid Filled Stainless Steel Pressure Gauges
• Panel Mount Flow Meters
• Pressure Control Valves
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 5
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System Specifications:
Quantity
Capacity
% Recovery
% Salt Rejection
Design Temperature
Maximum Temperature
Membrane Type
Pressure Vessels
Design Basis:
Feed Flow
Product Flow
Incoming Feed TDS
Incoming Feed Incoming Water Pressure
Incoming Feed Water Chlorine
Incoming Feed Water Turbidity
Incoming Feed Water SDI
Capacit (Design Basis One
25,000 GPD
30%
98%
25°C
45°C
TFC (Filmtec)
FRP (Code Line or Protec)
62.5 GPM (236 LPM)
21.8 GPM (82.8 LPM)
45,000 PPM (45 PPT)
Through Optional Submersible Pumps
0 PPM
< 1 NTU
<5 Maximum
24 Hrs/Day Operation
The proposal system includes the following features:
High-Pressure Bek Driven Piston Pump with Safeguards
Complete Panel for Easy Controls
Sediment Pre-Filtration rated @ 200 GPM
Liquid-filled pressure gauges for Pre, Post-Filters & Pumps Pressure
Low-and high—pressure switches
Powder-coated, Welded Aluminum Frame w/Aluminum Diamond Base
Fiber glass High Pressure Vessels
Filmtec Brackish Water TFC Membrane Elements BW30.400FR
Components Make & Materials of Construction: Hypro USA
Ampac USA
Hydrosafe USA
Swagelok USA
Square D USA
Ampac USA
Codeline USA
Dow Chemical USA
Description Name Brand Material of Construction Origin
Skid Ampac USA Aluminum Yin Gauge with Diamond Plate Welded USA
Paint Ampac USA Powder Coating USA
Screen Filters Rusco Poly Carbonate with Stainless Steel Screens USA
Pre-Treatment Vessels Pentair/Structural Non Corrosive 100% Composite Fiberglass Construction USA
Auto Backwash Valves Clack USA Poly Ethylene USA
Chemical Treatment Tanks Simona America, Inc. Polypropylene SS" Thickness USA
Chemical Pumps & Mixers LMI Milton Roy Polypropylene USA U
Sediment Pre-Filters Watts Glass Reinforced Polypropylene USA
Reverse Osmosis Pumps CAT 316L Stainless Steel USA • Membrane Vessels Bekaert Progressive FRP with Stainless Steel 316L End Ports USA
Membrane Elements Dow Chemical Filmtec Thin Film Composite (TFC) consisting of 3 layers, polyester
support web, a micro porous polysulfone interlayer, and an ultra-
thin polyamide barrier layer on the top surface USA
Programmable Logic Controller RD Specialty Ltd NEMA4X Enclosure with UL/CUL Processor USA
Instrumentation Blue White FRP & 316L Stainless Steel USA
Piping Low Pressure Spears 316L Stainless Steel USA
Piping High Pressure Swagelok 316L Stainless Steel USA
Media Make & Materials of Construction:
Description Name Brand Material o Construction °thin
Silica Quartz Clear Water, Corp. Silica Sand Density is 2.66. SiOZ.98%. and Mobs scale is 7 degree USA
KDF KDF Fluid Treatment, Inc. high-purity copper-zinc formulations USA
Poly-Phosphate Pacific Standard, Specialties, Inc. Soluble Food Grade Polyphosphate Crystals USA
Activated Carbon American Carbon, Corp. Premium Coconut Shell Acid Washed Activated Carbon USA
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 6
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Options: (Not included in the above price unless otherwise indicated) All options quoted upon request.
Pre-Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 Base Price for SW25K-LX 480V/60Hz/3 Phase $ 136,750.00 $ 136,750.00
Qty. Incl. Optional Equipment - Not Included Unless Indicated Unit Price Extended Price
1 Automatic Operating Programmable logic controller with :
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps on/off
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• Hour Meter
• TDS/Conductivity Meter 7,850.00 Included
0 10.4" LCD Touch Screen Display w/HMI Feature 6,750.00 Optional
6 Differential Pressure Gauges (Count 6) 184.50 Included
3 Electric Signal Waterproof Float switch for R/O Pump Shut-off 245.00 Included
1 Nitrogen Filled @ 5000 PSI Stainless Steel Pulsation Noise Dampener. 1,250.00 Included
1 Pressure Relief Valve for Security if Pressure Valve closed 975.00 Included
1 Auto Flush Package to flush system with fresh water after tank full 945.00 Included
Pre-Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 Spin Down Screen Pre-Filter with Manual Valve 875.00 Included
1 Anti-Scalant Chemical Injection Mixer, Pulsation Pump & 5 gal. 2,850.00 Included
1 Chlorine Chemical Injection Tablet Feeder 285.00 Included
1 8 Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass 8,750.00 Included
2 pH Adjust Post Filtration with Calcite & GAC w/Built-in Bypass 875.00 Included
Additional Options & Equipment - Not Included Unless Indicated Unit Price Extended Price
1 On-Demand Feed Supply Pump 316L Stainless Steel 40GPM 3,750.00 Included
1 Recommended Stock of Replacement Filters for One Year 875.00 Included
0 Anti-Scalant Aqueous Liquid (55 gal Drum) 1,650.00 Optional
0 Complete installation in a 20' Container w/AC & Lighting 21,750.00 Optional
1 Crating and Packing 850.00 850.00
Please not that shipping and handling charges are not included in this quote.
Sales Tax will be added to orders shipped in California unless tax exempt
Information is provided.
System Dimensions : 149" X 44" X 105" Sub-Total
Shipping & Handling
Total x-works 137,600.00
TBD
137,600.00
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and
options listed below unless otherwise indicated.
Delivery: 8-10 weeks ARO, Quote is valid for 60 days.
Payment Terms: 60% Deposit. Balance due by ship date.
All pricing stated is in U.S. dollars Live safer' "%Water
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AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 7
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Specifications for Ampac USA Seawater Desalination Watermaker
The following specifications include only noted details of the complete RO system. It does not include
specifications for all parts, components, and details that are to be included.
Pre-Chlorination System:
Iron and manganese in water can be oxidized by chlorine, converting them to ferric hydroxide and manganese
dioxide. The flocculated material can then be removed by filtration. The higher the amount of chlorine fed, the more
rapid the reaction. Some plants have been designed for an initial chlorine residual of S to 10 ppm. After filtration the
chlorine is removed by the addition of sodium bisulfide, sulfur dioxide, or sodium bisulfide.
Your Water quality as well, contain different kinds of bacteria and ammonia which need special attention to deal
with. If bacteria enter the membranes, it blocks the membranes due to bacterial growth as well as slime build up.
The blockage ultimately results in decline in productivity and elevation in the differential pressure across the
membranes. Pre-chlorination of feed water is considered to be of prime importance under the conditions.
• System include: 3" Tablet Injection System
4 Capacity: 3.4 1/hr.
• Pressure: 7 bar
• Dosing tank: 01
• Capacity: 7 Tablets
• Material: PE
Smart on Demand Supply Pump
Ampco Marine & Industrial close-coupled Pump line of nickel aluminum bronze pumps are ideally suited for salt
water, brackish water, and waste water applications. These alloys offer exceptional corrosion and erosion resistance.
Military around the world have used these pumps for over 60 years, along with many commercial applications
aboard ships, reverse osmosis, and desalinization systems.
Features:
• Heavy-wall construction with tight manufacturing tolerances
• High-efficiency design with fully-shrouded, dynamically -balanced impellers
• Close-coupled on JM, 561, IEC frame motors
3 ABS (American Bureau of Shipping) Design Approval available
Auto-Flush Screen Filter:
Count One Filter 100 Micron. Screen Filters are designed for High particle
retention, large filter area, allows long intervals between cleaning.
Non-corrosive and very durable
Engineered plastics no metal parts in contact with water.
Easy maintenance: The filter elements can be easily extracted from the filter
housing for rinsing.
• Minimal energy loss: Extremely low head loss at high flow rates.
• Auto Flush Solenoid with Timer Mounted below the filter to flush any sand
particles and suspended solids 7 seconds every minute which will prevent
maximum protection for the following stage.
8 AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018
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Multimedia KDF-GAC-Poly Phosphate Quartz Pre-Filter:
Multimedia Pre-Filter will remove any excess Chlorine injected earlier, adjust pH and
eliminate any excess bacteria. Since Multimedia filter has to backwash with raw water,
therefore, rinse step has been provided in backwash sequence. The filters will
automatically back wash, based on timer control.
The following are specifications of Multi Media Filters:
• 8 ft3 Strong Gel Softening
• 21" x 65" Reinforced fiberglass housing
J 2" PVC piping
Clack WS2 Digital Auto Metered Backwash Valve with LCD Screen
• Flow rate: 70 GPM (24hr/7 days per week)
2 Piping: 2" Sch80 High Pressure PVC piping
I Media: Active Acid Washed Coal Based Carbon (GAC), Anthracite, Silica Quartz
I Reason:Provides water of less than .1 ppm chlorine
I Feature: Fully Automated Operation
I Operation: RIO System will automatically shut down when Multimedia System Backwash.
a Manufacturer: Tank from Structural USA, Valve from Fleck USA
Media Included:
1) KDF Media: KDF® Process Media are high-purity, granulated copper and zinc-based alloys
that treat water and waste water through a process based upon the principle of redox
(Oxidation -Reduction). Originally, KDF was shorthand for Kinetic Degradation Fluxion.
KDF Process Media enhance the performance, extend the life, reduce the maintenance and lower the total
cost of carbon-based Media to follow.
KDF Process Media help control microorganisms by creating an environment that's deadly to some
microorganisms and that interferes with the ability of many other microorganisms to function. Either way,
the use of KDF Process Media results in the total elimination of some contaminants and a great reduction
of a wide variety of others which will protect the RO Membrane elements from Fouling by any bacterial
growth.
2) Polyphosphate Media: is added to mask the effects of high iron concentrations. The
Polyphosphate delays the precipitation of oxidized manganese and iron, thereby greatly
reducing the layer of scale that forms on the pipes. The effect is called sequestration. The
iron or manganese ion is surrounded by a chain of phosphate molecules and is not allowed
to precipitate in the water.
3) Granular Activated Carbon (GAO: GAC filtration is most effective in removing organic
contaminants from water. Organic substances are composed of two basic elements, carbon
and hydrogen. Because organic chemicals are often responsible for taste, odor, and color
problems, GAC filtration can generally be used to improve aesthetically objectionale water.
GAC filtration will also remove any excess chlorine. GAC filtration is recognized by the Water
Quality Association to maintain drinking water contaminants within the limits of the EPA
National Drinking Water Standards.
9 AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018
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Sediment Cartridge Filter Housing 5 micron:
A fine filtration unit of porosity 5- micron is installed. This Pre-Filter will eliminate
all suspended solids up to 5 Micron from getting to the membrane elements.
• Quantity:
• Flow Rate:
• Model:
• Maximum Operating pressure:
• Number of standard 30" cartridge:
• Filter height:
• Length of Cartridge Filter:
• Diameter of Cartridges:
• Porosity: 1
140 GPM
HIF
150 PSI
1 Count
55"
30"
2 '4"
5micron fi
Anti-Scalant Dosing System:
Anti-Scalant chemicals are dosed to prevent fouling and scaling in the membranes. Anti-Scalant in feed water
increases its concentration with an increase in the % recovery of the system. The anti-Scalant works on the
principle of threshold phenomenon that is a small amount of chemical that controls a large amount of scale
formation by sparingly soluble salts.
Depending upon formulation of raw water, a dose of about 3+6 PPM of anti-Scalant is required to keep the
system free from fouling and scaling. Due to dispersion effect, the life of the membrane increases as well as
frequency of membrane cleaning decreases.
System include:
Dosing Pump Type:
Capacity:
Pressure:
Accessories:
Capacity:
Material:
Manufacturer: Tank, Mixer and Injection (Dosing) Pump
Solenoid driven positive displacement pump.
3.4 1/hr.
10 bar
Injection valve, foot valve tubing Dosing Tank
30 liters
PE.
Ampac USA / Blue White tit
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 10
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RO High Pressure Pump
Brand: Fedco High Pressure Pump w/ safeguards
The Fedco MSD series multi-stage centrifugal high-pressure feed pumps
provide a new level of reliability and efficiency for Seawater Desalination
Watermakers, unique features, such as the patented WATER BEARING
thrust bearing, complete duplex SS construction, and maintenance -free
design ensure years of trouble-free operation.
The System will also include FEDCO's Hydraulic Pressure Boosters
turbocharger the will increase the efficiency to exceed 80% transfer
efficiency. Superior efficiency comes with superior reliability.
Standard horizontal base, electric motor drive. The standard horizontal
base is 4" x 2" Steel with 2 mil epoxy, powder coated with 'h' channel steel supports for maximum weight load and
minimum flexing. Bolt-down leveling and vibration shock mounts are standard. All motors are mounted on a two
screw adjustable base for easy alignment.
Specifications:
• Model: MSS-1526
• Pump Body: Full Duplex Stainless Steel 2205
• Shaft & Impeller: Full Duplex Stainless Steel 2205
• Stages: 26 Stages
• Flow: 52 Gallons per minute
• System Pressure: 576 PSI
• Efficiency: 57.4 %
• Absorbed Power: 27.3 HP
• Full Load Amps: 67.6 Amps
• Running Amps: 43.4
• Electric Power: 22 KW
• Ports: 2" NPT Inlet x 2" NPT Discharge
• Shaft Seal: Standard Mech. Seal is Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton.
• Motor: 460 V I 60 Hz I Three phase I NEMA standard totally enclosed
• Enclosure: Rugged design for continuous duty under all operating conditions. CE 4N-
Hydraulic Pressure Booster (HPB): (Energy Recovery)
The Hydraulic Pressure Turbo Charger shall be integrated to increase Liquid Transfer Efficiency up to 80%
Specifications:
• Model: HPB-10
• Body: Full Duplex Stainless Steel
4 Shaft & Impeller: Full Duplex Stainless Steel
Ports: 3" NPT Inlet x 2" NPT Discharge
• Feed Flow 52 gpm
4 Brine Flow 34 gpm
Pressure 900 psi
a Brine Pressure 880 psi Brine
• Outlet Pressure 7 psi
4 Feed Temp 77 °F
• Feed TDS 36000 Feed
• SG (ca lc.) 1.024
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 11
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Membranes Elements:
• Count 3 Membrane Elements
• Filmtec SW3OXLE-440i, 9,850 gpd rating Low Fowling
• Improved FILMTEC"' Reverse Osmosis Membrane Elements offer the
• Highest productivity while maintaining excellent Dissolved Solids Rejection.
• FILMTEC BW30 membrane elements have the highest flow rates available to meet the
water demands of both sea-based and land-based desalinators.
• Improved FILMTEC membrane elements combined with automated, precision element fabrication result in the most
consistent product performance available.
Pressure Vessels:
Codeline 150-9001 Certified Vessels utilize a unique shell design which allows the housings to weep, preventing catastrophic
Failure. Composite construction results in superior impact and corrosion resistance.
• Quantity:
• Material of Construction:
▪ Pressure Rating:
I Dimensions:
• Number of Elements per Housing: 3 Vessel
FRP Composite
1200 PSI
8" x 40"
1 Element.
Fresh Water Auto Flush Process:
The IVO System will Auto-Flush automatically, through a supplied inlet for Fresh Water, every time the storage tanks
fill in order to remove concentrate and trapped colloidal particles on the membrane surface. The flush process will
be carried out with fresh permeate water.
Post Treatment System:
The pH of the permeate water is expected to be in the range of 5.0 this is rather, acidic. To control the pH, We will have to Re-
Mineralize the water by introducing Calcite / Corosex Media Post-Filter to adjust pH level to neutral.
Calcite (Calcium Carbonate) is a naturally occurring calcium carbonate
media. One of the advantages of Calcite is its self-limiting property. When
properly applied, it corrects pH only enough to reach a non-corrosive
equilibrium. It does not overcorrect under normal conditions. Upon contact
with Calcite, acidic waters slowly dissolve the calcium carbonate to raise the
pH which reduces the potential leaching of copper, lead and other metals
found in typical plumbing systems. Depending on pH, water chemistry and
service flow, the Calcite bed will have to be periodically replenished as the
Calcite is depleted.
Corosex is a very concentrated form of (Magnesium Oxide) that is always
blended with calcite to reduce the risk of cementing. We call this blend of
Corosex and Calcite, NS Mix. The NS Mix increases the alkalinity of the water
to raise the pH value to a neutral state (7.0).
The NS Mix can raise a pH from 5.5 to 7.0 (neutral), and is recommended on any water that has a pH between 5.5 and 6.0. Corosex
has the same regeneration and sacrificial properties as Calcite.
Features:
a
• ORP can be adjusted up to -700MV
•
•
•
•
• Prevention of bacteria growth
Eliminating odor in water
Boosting cell regeneration
Balancing acidic levels
Preventing mold pH can be adjusted 6.5-10.0 System will have a pH Monitor & Valve adjust to desired pH level with By-Pass.
Re-Mineralization is the process of restoring minerals - again, in the
form of mineral ions to make it strong and stable again - except that
Re-Mineralization is three dimensional, and the different mineral
ions must be replaced having the exact same shape, size and the
same electrical charge as those lost in the Reverse Osmosis Process.
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 12
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Ultra Violet Sterilizer:
Microorganisms in water can cause a multitude of health problems. Ultraviolet
System is the natural way to disinfect The Final Permeate Water feeding your
Ship Tank. UV light systems penetrate and destroy the harmful organism,
disinfecting the water, while removing other drinking water contaminants, and
maintaining your ship tank disinfected at all time.
BENEFITS:
COMPLETELY AUTOMATIC
COMPACT AND EASY TO INSTALL
NO CHEMICALS REQUIRED
LOW OPERATING COST
LOW MAINTENANCE
NO ADDED TASTE OR ODOR UV DESTROYS RECOMMENDED USES:
LAKE OR POND WATER
PRIVATE WELLS
CISTERNS
FOLLOWING CARBON ALTERS
NON•CHLORINATED MUNICIPAL SYSTEMS
ULTRA•PURE WATER SUPPLIES BACTERIA
MOLD SPORES
ALGAE
PROTOZOA
VIRUSES
YEAST
AMPAC USA I Proposal Number 1711-25K-OO8 I Date: Jan O5, 2018 13
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Instrumentations
PLC: 5200 Series Microprocessor Controller:
The system will come with a complete control panel that include a Series 200 reverse
osmosis microprocessor controller features an alphanumeric backlit LCD to display
operating conditions, and provides adjustable time delays and set points to
accommodate varying field conditions.
The Series 200 controller displays the permeate TDS/Conductivity, Permeate Flow,
Concentrate Flow, Pressure, pH level and water temperature, and operating hours
along with the operating status of the RO unit. The Series 200 monitors low and high
pressure switches, tank levels, and pretreatment equipment. It provides relay outputs
for the RO high pressure pump, inlet solenoid valve, membrane flush solenoid valve,
and optional relays for permeate divert or remote alarm and auxiliary output.
The Microprocessor or PLC based control system shall monitor and control operation of system and communicate
with pretreatment equipment and distribution tank level as required. Skid mounted control panel shall house control
system, operator interface controls, solenoids, IEC motor starter(s), step down transformer, high voltage disconnect.
Control system shall be fully programmed and integrity tested at factory prior to shipment.
1- Panel shall include:
a. Backlit LCD display for operating conditions and set points
b. tights, pushbuttons, and switches for status and control of system
c. Conductivity Monitor for feed and permeate
d. Elapsed run time indicator
e. Alarm horn
f. System power switch
g. Nameplates for device identification
h. Automatic reject flush indicator and controls
2- Alarm conditions shall include:
a. Low feed pressure and Low Level
b. High and High•High permeate conductivity
3- Unit Shutdowns Include:
a. Low feed pressure
b. Pretreatment filters in backwash
c. Product storage tank full
d. High•High permeate conductivity
4- Functional Specification
a. Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
The system will have an automatic operation. All electrical wiring will be in accordance with UL / CE standards. ATAIPAIC g.SI
12, —
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• •
EEI
The Control of:
Feed Supply Pump
Delivery Pumps
Automatic flush solenoid valve
High and Low pressure sensors
Two TDS/Conductivity Points
Pre-Treat lockout Flow Indicators & % Rejection
Inlet solenoid valve
pH Monitor
RO storage tank level switches (1 or 2)
Water temperature
Operating hours
AMPAC USA Proposal Number 1711-25K-008 I Date: Jan 05, 2018 14
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PLC: S1040 Series Microprocessor Controller (Optional)
The SW-24K can be equipped optionally with a Programmable Logic Controller featuring an integrated 10 inch Full
Color Graphic Touch Screen Operator Interface.
All operating conditions and process status are simultaneously
displayed on a single process diagram display screen.
The operator interface is virtually menu less, making it easy to
locate and adjust all time delays and process set points.
To view specific set point and control options for any piece of
equipment simply touch the corresponding image on the graphic
screen and all options appear. To return to the main process
display, simply touch the "Main" button.
This operator interface is conveniently located on the front of
the main NEMA 4X Rated control Enclosure.
Depending on the control options selected, the controller is
capable of displaying
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Influent Flow Rate and Accumulation
Concentrate Flow Rate and Accumulation
Permeate Flow Rate and Accumulation
Influent concentrate and permeate Salinity (TDS/Conductivity)
Percentage of salt rejection
Percentage of water recovery
Concentration factor
Membrane flux and Specific Flux Rates,
Water Temperature
System Operating Hours
Individual Run Times for each motor and valve
System Flow
User Defined Flow
Previous 24 hour flow, and todays running flow totals for influent, concentrate and permeate lines.
The PLC also monitors Low and High Pressure Switches, Tank Levels, and Pre-Treatment Equipment.
Data logging is provided for all monitored system variables (i.e. pressures, flows, TDS/Conductivity, pH,
temperature & etc.)
Multi-level security login ensures that only qualified personnel is able to make changes to operating set
points.
If secure internet connectivity is provided the system may be remotely monitored and operated from
anywhere on the planet. In addition, all trend data is also remotely accessible. U
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AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 15
EFTA00802859
Flow Meters:
There will be two Flow Meters installed on the panel of the RIO Systems as follows:
1) Product Flow Meter to indicate the amount of permeate produced by the system.
2) Concentrate Flow Meter to indicate the amount of concentrate to return to the ocean.
• Blue White Panel Mount Digital Meters for Product, Waste and Blend Model (F-2000RT)
• The meters display the flow rate and the accumulated flow
Pressure Gauges:
- Liquid Filled Panel Mount Stainless Steel Pressure Gauges after every phase of Production as follows:
sl In-Let Feed Pressure
• Auto-Flush Screen Pre-Filter
• Distribution Pump Pressure
O Multimedia Silica Quartz Pre-Filter Pressure
O Ion Exchange Softener Pressure
• GAC Carbon Media Pre-Filter Pressure
• Sediment Pre-Filter Pressure O • N.
y
sl Booster Pump Pressure
• Re-Circulation Pump Pressure
• Post Filter Pressure.
Pressure Valves:
System will include Two Pressure Valves made by Swagelok as follows:
1) System Pressure Valve to Control Booster Pump Pressure and Concentrate Flow
2) Pressure Relief Valve to prevent system from reaching unsafe pressure rating.
Controls
- Complete Panel for Easy Controls
- Automatic operating processor w/ programmable logic controller for all pumps, w/ delayed start-up
of high pressure pump and Automatic Flush System
- Liquid Filled pressure gauges
- Low & High pressure gauges
- Permeate & concentrate flow meters Blue White
1/8 DIN Aluminum case
O 0.56" high efficiency red LED display. System Pressure
Control Valve
Pressure Relief Valve
Piping:
- Feed: VA"
- Product: 1'S'
- Reject: 2Y2"
- Pressurized Piping Fittings Stainless Steel
- All High Pressure Pipes and Fittings will be from 316L Stainless Steel.
16 AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018
EFTA00802860
Frame:
• Ampac, Double Powder Coated, Welded Aluminum Frame 0.25 Gauge
• Final Clear Coat
• Skid base Include a welded Diamond Plate
• Skid is Anodized and Double Powder Coated.
• Skid shall have 4 Hangers installed on all 4 sides to facilitate Maneuvering on board.
• Skid will also be equipped with 4 heavy duty lock type wheels that can be removed once unit is in location.
• Equipment including valves, actuators, sensors, gauges and switches shall be fitted with adequate name
plates of an engraved type in English Languages. (Please see Picture Below).
RO system Operating Requirements:
Operating Limits
- Feed Temp: Max 105 F
- Feed Pressure: Min 40 psi
Max 80 psi
Max .1 ppm (after carbon filter)
Max 11
Min 3
Max. 45,000 ppm - Chlorine:
- Feed pH:
- Feed TDS __Aintignalnitaw
Electrical
• Nema 4X rating
• Three Phase 240V/50Hz or as per customer requirement.
• Different power rating will require change in the design that might affect
final pricing.
Certification: ATEX, EExd IIC/EExe II, III II 2 GD, Zone 1, 2, 21 & 22
Power Consumption
Pump HP Volts Amps Watts
R/O High Pressure Pump
On-Demand Supply Pump
Instrumentations
Total Power Consumption 30 400V 18.6 12.20
5 400V 6.7 4.30
1 220V 1.2 0.26
26.5 16.8
Based on the above operating limits the following items will be guaranteed:
Grin Itfl.tf Lem) or rermeate product water tor continuous
24 hour/day, 7 day/week operation.
Additional Specifications:
- Reject Percentage range between 40 and 60 percent
- Water quality sampling ports for each membrane
- Valve and piping for recycle water and conductivity mixing options
- RO only to backwash when storage tank is full
- RO will flush when idle for preset number of hours.
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018 17
EFTA00802861
Monitoring:
- Feed, Reject, and Product Conductivity
- Reject, Reject Recycle, Product and Conductivity Mixing flow rates
- Pressure before and after Carbon Filter
- Pressure before and after Pre Filter
- Pressure after RO pump
- Pressure before and after GAC Post Filter
- Product water temperature.
Service:
Ampac USA will be available for product support, including spare parts and service for
the Operational life of the system for a small annual fee to be agreed upon after the
first year.
If RO operation does not meet the specifications listed above, Ampac USA will be able
to respond with product support in a timely manner.
Maintenance Schedule:
Description Size Micron Price g Services
Annually Total Price
Two Hydro Safe Pre-Filter 4" x 30" 5 285.00 2 570.00
Anti-Scalant Aqueous Liquid Liquid 5 gal 625.00 0 N/A
570.00
Multimedia Pre-Filter Price/Lbs. Quantity Price Media good for
/ Number of Total Price
Years Prorated
Anthracite Carbon 2.10 208 436.80 3 Years 145.60
K0F Media 8.50 20 170.00 3 Years 56.70
Poly Phosphate 8.50 20 170.00 3 Years 56.70
259.00
Total Maintenance Cost per year $ 829.00
Terms:
Payment Terms: 60% Deposit. 40% due before delivery date. All pricing stated is in U.S. dollars.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options
listed below unless otherwise indicated.
AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05,2018 18
EFTA00802862
Technical Support:
Ampac USA will have technical support available for the period of one year
included in this proposal as well includes the information you need
to select, specify, install, and operate any Reverse Osmosis system from Ampac
USA. In addition, it contains relevant technical information about the Components
used by Ampac, case studies, references, and Authorized Sales and Service
Representatives Worldwide.
WARRANTIES:
r All Water Treatment related materials and electrical controls are made in USA.
;••• Ampac USA is a registered US California Based S Corporation License Number 68-0495190
;••• Ampac USA has adopted IS09001 & NSF 61 Standards for quality control assurance system
;••• Ampac USA have extensive experience in training. Ampac USA can offer training in the following languages:
English, French, Spanish, Arabic and Russian
Ampac USA warrants the system to be free from any defect in material of
construction and workmanship for a period of one complete year from
the date of commissioning of the unit, but not later than eighteen months
from the date of shipment, under the following conditions:
1. System is operated within parameters as stipulated in the manual.
2. A proper log duly filled on daily basis is maintained with the client & sent to Ampac USA on monthly basis.
Note: Ampac USA does not guarantee the product water to be free from bacteria unless an Ultra Violet Disinfection
System or an Ozone Generator or both are installed on the Skid.
Finally, thank you for your Business. Hoping to have a long term business relationship between both our companies.
If you have any further questions. Please do not hesitate to contact us anytime @ (818) 700-8015.
Best regards,
Sammy A. Farag
Sammy A. Farag, CEO
Ampac IISA
5255-5265 State St.
Montclair, CA 91763 USA
Tel: (909) 548-4900
Fax: (909) 548-4901
Email:
Website: wARclet.4.7:'
19 AMPAC USA I Proposal Number 1711-25K-008 I Date: Jan 05, 2018
EFTA00802863
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📷 Images in this document (21 detected; 6 largest described)
AI-generated factual descriptions of embedded images (llava:13b). These are searchable across the corpus.
[Image 1] The image shows an industrial machine with various components. It appears to be a piece of equipment used for manufacturing or processing materials. The machine has a control panel with buttons and a digital display, and there are several tubes or cylinders connected to it. There is also a label with text on the machine, but the text is not clearly legible in the image. The machine is predominantl
[Image 2] The image shows a schematic diagram of a piece of equipment, which appears to be a water treatment system. The diagram includes various components such as tanks, filters, and pumps, with arrows indicating the flow of water through the system. The equipment is labeled with the text "AMPC USA," suggesting it is manufactured by a company with that name in the United States. The diagram is technical i
[Image 3] The image appears to be a document, possibly a report or a letter, with a mix of text and images. The document includes sections titled "Executive Summary," "Background," "Recommendations," and "Conclusion." There are also bullet points under "Background" and "Recommendations." The text is too small to read in detail, but it seems to be a formal document with a professional layout.
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[Image 4] The image shows a document with text and a photograph. The document appears to be a technical manual or brochure for a product, specifically a "PLC 150 Series Microcontroller." The text includes a list of features and specifications, such as "High-speed data transfer," "Real-time clock," and "Multiple communication interfaces." There is also a section titled "System Description" followed by a subs
[Image 5] The image shows a document with text and a photograph. The document appears to be a technical manual or brochure, with sections titled "Water Treatment Cartridge Filtering System" and "Data Sheet." The text includes specifications such as "Filtration Rate," "Cartridge Type," and "Cartridge Material." There are also images of a cartridge filter system and a control panel. The photograph at the bott
[Image 6] The image shows a document with text and a photograph. The document appears to be an instruction manual or guide for "Instrumentation." It contains a list of items with numbers and corresponding descriptions, likely detailing the components of an instrumentation system. The photograph on the right side of the document shows an electrical panel with various switches and meters, which is likely rela