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0811310 00100_03 17-07-12
ATTUATORE PER CANCELLI SCORREVOLI A CREMAGLIERA
ACTUATOR FOR RACK SLIDING GATES
ACTIONNEUR POUR PORTAILS COULISSANTS A CREMAILLERE
TRIEB FÜR SCHIEBETORE MIT ZAHNSTANGE
SERVOMOTOR PARA CANCELAS CORREDERAS DE CREMALLERA
ACTUATOR VOOR SCHUIFHEKKEN MET TANDHEUGEL
STRUZIONI D'USO E DI INSTALLAZIONE
NSTALLATION AND USER'S MANUAL
NSTRUCTIONS D'UTILISATION ET D'INSTALLATION
NSTALLATIONS-UND GEBRAUCHSANLEITUNG
NSTRUCCIONES DE USO Y DE INSTALACION
NSTALLATIEVOORSCHRIFTEN
ICARO
AZIENDA CON SISTEMA DI GESTIONE
(unac) L | INTEGRATO CERTIFICATO DA DNV
= UNI EN ISO 9001:2008 =
UNI EN ISO 14001:2004
Attenzione! Leggere attentamente le “Avvertenze” all'interno! Caution! Read “Warnings” inside carefully! Attention! Veuillez lire attentivement les Avertissements qui se trouvent a l'intérieur! Achtung! Bitte lesen Sie
aufmerksam die „Hinweise“ im Inneren! ¡Atención;¡ Leer atentamente las “Advertencias” en el interior! Let op! Lees de “Waarschuwingen” aan de binnenkant zorgvuldig!
INSTALLAZIONE VELOCE-QUICK INSTALLATION-INSTALLATION RAPIDE
SCHNELLINSTALLATION-INSTALACION RAPIDA - SNELLE INSTALLATIE
a) Prima di iniziare con l'installazione bisogna leggere le avvertenze. b) Oltre alle figure, bisogna seguire le indicazioni date nel paragrafo corrispondente a pag.6
a) Before commencing installation, make sure you read the warnings. b) In addition to the figures, you must follow the instructions given in the relevant section on page 6
a) Avant de commencer l'installation lisez les avertissements. b) Suivez non seulement les figures mais aussi les indications données dans le paragraphe correspondant a
a) Vor der Installation müssen die Hinweise gelesen werden. la раде 6
a) Antes de comenzar con la instalación es necesario leer las adver- Б) Außer den Abbildungen müssen die Angaben im entsprechenden Abschnitt auf Seite 6 befolgt werden
tencias. b) Ademas de las figuras, es necesario seguir las indicaciones dadas en el apartado correspondiente en pag. 6
a) Voor met de installatie te beginnen moet и de waarschuwingen lezen. Б) Volg niet alleen de figuren, maar ook de aanwijzingen die т de paragraaf op pag. 6 staan
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EE p Cremagliera, Rack,
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ашу “ug” СтетаШеге, Zahnstange,
Cremallera, Tandheugel
3x1.5mm?
PREDISPOSIZIONE TUBI, TUBE ARRANGEMENT, Predisposizione fissaggio motore, Preparation for motor mounting,
PREDISPOSITION DES TUYAUX, VORBEREITUNG DER LEITUNGEN, Aménagement fixation moteur, Vorbereitung Moterbefestigung,
DISPOSICION DE TUBOS, VOORBEREIDING LEIDINGEN. Disposición fijación del motor, Voorbereiding bevestiging motor.
Montaggio motore,
Mounting the motor,
Montage moteur,
Montage Motor,
Montaje del motor,
Montage motor.
ES
Montaggio accessori trasmissione, Mounting drive accessories,
Montage accessoires transmission, Montage Antriebszubehór, |
Montaje de accesorios transmisión, Montage accessoires overbrenging.
Fissaggio staffe finecorsa (dx e sx), Fastening limit switch brackets (RH/LH),
Fixation étriers fin de course (drt et gch), Befestigung Búgel Anschláge
(rechts und links), Fijación abrazaderas final de carrera (der. e izq.), : Чэ =
Bevestiging stangen aanslag (rechts en links). Conexión tablero de bornes, Aansluiting aansluitkast.
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0811310 00100_03
SOLO PER ICARO FM: / FOR ICARO ОМУ:
UNIQUEMENT POUR ICARO FM: / NUR FUR ICARO ЕМ:
SOLO PARA ICARO FM: / ALLEEN VOOR ICARO FM:
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4 - ICARO - КАКО FM
0811310 00100_03
INSTALLER WARNINGS
WARNING! Important safety instructions. Carefully read and comply with
all the warnings and instructions that come with the product as incorrect
installation can cause injury to people and animals and damage to property.
The warnings andinstructions giveimportantinformationregardingsafety,
installation, use and maintenance. Keep hold of instructions so that you can
attach them to the technical file and keep them handy for future reference.
GENERAL SAFETY
This product has been designed and built solely for the purpose indicated herein.
Uses other than those indicated herein might cause damage to the product and
create a hazard.
-The units making up the machine andits installation must meet the requirements
of the following European Directives, where applicable: 2004/108/EC, 2006/95/
EC, 2006/42/EC, 89/106/EC, 99/05/EC and later amendments. For all countries
outside the EEC, it is advisable to comply with the standards mentioned, in ad-
dition to any national standards in force, to achieve a good level of safety.
-The Manufacturer of this product (hereinafter referred to as the “Firm’”) disclaims
all responsibility resulting from improper use or any use other than that for
which the product has been designed, as indicated herein, as well as for failure
to apply Good Practice in the construction of entry systems (doors, gates, etc.)
and for deformation that could occur during use.
-Before installing the product, make all structural changes required to produce
safety gaps and to provide protection from or isolate all crushing, shearing and
dragging hazard areas and danger zones in general in accordance with the
provisions of standards EN 12604 and 12453 or any local installation standards.
Check that the existing structure meets the necessary strength and stability
requirements.
-Before commencing installation, check the product for damage.
-The Firm is not responsible for failure to apply Good Practice in the construction
and maintenance of the doors, gates, etc. to be motorized, or for deformation
that might occur during use.
-Make sure the stated temperature range is compatible with the site in which the
automated system is due to be installed.
-Donotinstall this productinan explosive atmosphere: the presence of flammable
fumes or gas constitutes a serious safety hazard.
-Disconnect the electricity supply before performing any work on the system.
Also disconnect buffer batteries, if any are connected.
-Before connecting the power supply, make sure the product's ratings match the
mains ratings and that a suitable residual current circuit breaker and overcurrent
protection device have been installed upline from the electrical system. Have
the automated system's mains power supply fitted with a switch or omnipolar
thermal-magnetic circuit breaker with a/contact separation that meets code
requirements.
-Make sure that upline from the mains power supply there is a residual current
circuit breaker that trips at no more than 0.03A as well as any other equipment
required by code.
-Make sure the earth system has been installed correctly: earth all the metal parts
belonging to the entry system (doors, gates, etc.) and all parts of the system
featuring an earth terminal.
-Installation must be carried out using safety devices and controls that meet
standards EN 12978 and EN 12453.
-Impact forces can be reduced Бу using deformable edges.
-In the event impact forces exceed the values laid down by the relevant standards,
apply electro-sensitive or pressure-sensitive devices.
-Apply all safety devices (photocells, safety edges, etc.) required to keep the
area free of impact, crushing, dragging and shearing hazards. Bear in mind the
standards and directives in force, Good Practice criteria, intended use, the instal-
lation environment, the operating logic of the system and forces generated by
the automated system.
-Apply all signs required by current code to identify hazardous areas (residual
risks). Allinstallations must be visibly identified in compliance with the provisions
of standard EN 13241-1.
-Once installation is complete, apply a nameplate featuring the door/gate's data.
-This product cannot be installed on leaves incorporating doors (unless the motor
can be activated only when the door is closed).
-If the automated system is installed at a height of less than 2.5 т or is accessible,
the electrical and mechanical parts must be suitably protected.
-Install any fixed controls in a position where they will not cause a hazard, away
from moving parts. More specifically, hold-to-run controls must be positioned
within direct sight of the part being controlled and, unless they are key operated,
must be installed at a height of at least 1.5 m and т a place where they cannot
be reached by the public.
-Apply at least one warning light (flashing light) in a visible position, and also
attach a Warning sign to the structure.
-Attach a label near the operating device, in a permanent fashion, with informa-
tion on how to operate the automated system's manual release.
-Make sure that, during operation, mechanical risks are avoided or relevant
protective measures taken and, more specifically, that nothing can be banged,
crushed, caught or cut between the part being operated and surrounding parts.
-Once installation is complete, make sure the motor automation settings are
correct and that the safety and release systems are working properly.
-Only use original spare parts for any maintenance or repair work. The Firm dis-
claims all responsibility for the correct operation and safety of the automated
system if parts from other manufacturers are used.
-Do not make any modifications to the automated system's components unless
explicitly authorized by the Firm.
-Instruct the system’s user on what residual risks may be encountered, on the
control systems that have been applied and on how to open the system manu-
ally in an emergency. give the user guide to the end user.
-Dispose of packaging materials (plastic, cardboard, polystyrene, etc.) in accord-
ance with the provisions of the laws in force. Keep nylon bags and polystyrene
out of reach of children.
AVVERTENZE PER L'INSTALLATORE 0811766 06
WIRING
WARNING! For connection to the mains power supply, use: a multicore cable with
а cross-sectional area of at least 5x1.5mm? or 4x1.5mm? when dealing with three-
phase power supplies or 3x1.5mm?for single-phase supplies (Бу way of example,
type НО5 VV-F cable can be used with a cross-sectional area of 4x1.5mm7). To con-
nect auxiliary equipment, use wires with a cross-sectional area of at least 0.5 mm’.
- Only use pushbuttons with a capacity of 10A-250V or more.
- Wires must be secured with additional fastening near the terminals (for example,
using cable clamps) in order to keep live parts well separated from safety extra
low voltage parts.
- During installation, the power cable must be stripped to allow the earth wire
to be connected to the relevant terminal, while leaving the live wires as shor
as possible. The earth wire must be the last to be pulled taut in the event th¢
cable's fastening device comes loose.
WARNING! safety extra low voltage wires must be kept physically separate fro
low voltage wires.
Only qualified personnel (professional installer) should be allowed to acces
live parts.
CHECKINGTHE AUTOMATED SYSTEM AND MAINTENANCE
Before the automated systemis finally put into operation, and during maintenanc
work, perform the following checks meticulously:
=Make sure all components are fastened securely.
-Check starting and stopping operations in the case of manual control.
-Check the logic for normal or personalized operation.
-For sliding gates only: check that the rack and pinion mesh correctly with 2 т
of play along the full length of the rack; keep the track the gate slides on clea
and free of debris at all times.
-For sliding gates and\doors only: make sure the gate's running track is straigh
and horizontal and that the wheels are strong enough to take the weight of the
gate.
-For cantilever sliding gates only: make sure there is no dipping or swinging
during operation.
-For swing gates only: make sure the leaves’ axis of rotation is perfectly vertical.
-Check that all safety devices (photocells, safety edges, etc.) are working properly
and that the anti-crush safety device is set correctly, making sure that the force
of impact measured at the points provided for by standard EN 12445 is lower
than the value laid down by standard EN 12453.
-Impact forces can be reduced by using deformable edges.
-Make sure that the emergency operation works, where this feature is provided.
-Check opening and closing operations with the control devices applied.
-Check that electrical connections and cabling are intact, making extra sure that
insulating sheaths and cable glands are undamaged.
-While performing maintenance, clean the photocells' optics.
-When the automated system is out of service for any length of time, activate the
emergency release (see“EMERGENCY OPERATION” section) so that the operated
part is made idle, thus allowing the gate to be opened and closed manually.
= the power cord is damaged, it must be replaced by the manufacturer or their
technical assistance department or other such qualified person to avoid any risk .
-If “D” type devices are installed (as defined Бу ЕМ12453), connect in unverified
mode, foresee mandatory maintenance at least every six months
„ЕБЕ!
WARNING!
Remember that the drive is designed to make the gate/door easier to use and
will not solve problems as a result of defective or poorly performed installation
or lack of maintenance
SCRAPPING
Materials must be disposed of in accordance with the regulations in force. There
are no particular hazards or risks involved in scrapping the automated system. For
the purpose of recycling, it is best to separate dismantled parts into like materials
(electrical parts - copper - aluminium - plastic - etc.).
DISMANTLING
Ifthe automated system is being dismantled іп order to be reassembled at another
site, you are required to:
-Cut off the power and disconnect the whole electrical system.
-Remove the actuator from the base it is mounted on.
-Remove all the installation’s components.
-See to the replacement of any components that cannot be removed or happen
to be damaged.
Anything that is not explicitly provided for in the installation ma-
nual is not allowed. The operator’s proper operation can only be
guaranteed if the information given is complied with. The Firm shall
not be answerable for damage caused by failure to comply with the
instructions featured herein.
While we will not alter the product's essential features, the Firm re-
serves the right, at any time, to make those changes deemed oppor-
tune to improve the product from a technical, design or commercial
point of view, and will not be required to update this publication
accordingly.
ICARO - ICARO FM - 7
INSTALLATION MANUAL
1) FOREWORD
The ICARO/ICARO FM actuator offers ample installation versatility,
thanks to the extremely low position of the pinion, the compactness
of the actuator and to the height and depth which can be very easily
adjusted. It is equipped with an clutch unit between motor shaft and
worm screw in an oil bath to guarantee greater safety. The emergency
manual release can be activated very easily by means ofa knob featuring
a personalised key.
The gate stop is controlled by electromechanical end-of-stroke
microswitches or, for very cold areas, by proximity sensors.
The control board can be built-in or installed onto a separate cabinet.
“Installation must be carried out by qualified personnel (professional
А installer, according to ЕМ 12635), in compliance with Good Practice
2) TECHNICAL SPECIFICATIONS
and current code”
220-230М 50/60 Hz (*)
220-230М 50/60 Hz (*)
with pinion 718 20.000 N(=2000 kg)
Max. leaf weight
with pinion 725 10.000 N(=1000 kg)
40Nm
Impact reaction
ICARO: Obstacle detection device
(Encoder)
ICARO FM: Clutch unit
from -15°C to 160°C
(*) Special supply voltages to order.
Knob-operated mechanical release
3) TUBE ARRANGEMENT Fig.A
Install the electrical system referring to the standards in force for electrical
systems СЕ! 64-8, IEC 364, harmonization document HD 384 and other
national standards.
4) PREPARATION FOR MOTOR MOUNTING FIG.B
Make a hole in the ground to accommodate the concrete pad, with
anchors embedded in the base plate for fastening the gearbox
assembly, keeping to the distances featured in FIG.B.
- Tokeep the base plate in the right position during installation, it may
be useful to weld two iron plates under the track to which the anchors
can then be welded (FIG.I).
5) MOUNTING THE MOTOR FIG.C
6) MOUNTING DRIVE ACCESSORIES FIG.D-D1
7) RACK CENTRING WITH RESPECT TO PINION FIG.J-K1-L
DANGER - Welding must be performed by a competent person
issued with the necessary personal protective equipment as
prescribed by the safety rules in force FIG.K.
8) FASTENING LIMIT SWITCH BRACKETS FIG.E
The runners must lock the gate before this intercepts the mechanical
backstops placed on the track. The closing end-of-stroke runner
adjustment must be made in such a way as to leave a clearance of
approximately 50mm between the gate and the fixed swing leaf, as
prescribed by the current safety standards, otherwise fit an electric
edge at least 50mm thick FIG.N.
8 - КАКО - ICARO FM
9) STOPS FIG.M
DANGER -The gate must be fitted with mechanical stops to halt
its travel both when opening and closing, thus preventing the 2
gate from coming off the top guide. Said stops must be fastened
firmly tothe ground, afew centimetres beyond the electricstop point.
10) MANUAL RELEASE (See USER GUIDE -FIG.2-).
Warning Do not JERK the gate open and closed, instead push it
GENTLY to the end of its travel.
AAA EECH
11) TERMINAL BOARD WIRING Fig. F
Once suitable electric cables have been run through the raceways and
the automated device's various components have been fastened at the
predetermined points, the next step is to connect them as directed and
illustrated inthe diagrams contained inthe relevant instruction manuals.
Connect the live, neutral and earth wire (compulsory). The mains cable
must be clamped in the relevant cable gland (FIG.O-ref.P1), and the
accessories’ wires in the cable gland (FIG.O-ref.P2), while the earth
wire with the yellow/green-coloured sheath must be connected in the
relevant terminal (FIG.O-ref.GND).
FIG.O-ref.P3: limit switch wiring.
А WARNING! The ICARO actuator does not feature mechanical safety
clutch adjustment, making it essential to use a control panel with the
electronic torque control feature.
FOR ICARO FM ONLY:
A WARNING! The ICARO FM actuator features mechanical safety
clutch adjustment, making it essential to disable the encoder function.
12) ADJUSTMENT OF SAFETY CLUTCH FIG. P
Loading of clutch:
Keep the motor shaft still with the special spanner (CH 17), and tighten
the nut located on top о the loading spring (CH 13).
Release of the clutch:
Carry out the same operation as above but turn the nut (CH 13)
counterclokwise.
Make sure the operating force is not too low, so as to avoid useless stops
of the gate due to deposits on the rail. However it is important to observe
the anti-squash safety limits regulations.
ATH
14) FASTENING THE COVER Fig. Q
13) SEE THE CONTROL UNIT’S USER GUIDE FOR
INFORMATIONONSETTINGTHEMOTOR’SPARAMETERS
10 00100_03
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