06.A MPAC 6.6 ADVANCED WATER usATREATMENT SOLUTIONS
•
06.A MPAC 6.6 ADVANCED WATER usATREATMENT SOLUTIONS
Proposal
Ampac USA Seawater Desalination Plant
Model SW100K-LX
Ampac USA
5255-5265 State St.
Montclair, CA 91763 USA
Tel: (909) 548-4900
Fax: (909) 548-4901
Website: www.ampacl.com
EFTA00807628
Table of Contents:
System Design Basis• 4
Main System Components: 4
Main System instrumentations: 4
Functional Specification S
System Safety. S
System Specifications• 6
Design Basis• 6
Standard Features 6
Components Make & Materials of Construction: 6
Power Consumption 6
Base Price for SW100K-LX - 440V/60Hz/3 Phase 7
Specifications for Ampac Reverse Osmosis System 100,000GPD-TFC 8
Submersible Intake Pump: (Optional) 8
Auto•Flush Screen Filter (Optional) 9
Pre-Chlorination System (Optional) 9
De•Chlorination System (Optional) 9
Anti•Scalant Dosing System (Optional) 10
Sediment Cartridge Filter Housing 5 Micron 10
Multimedia KDF-GAC-Poly Phosphate Quartz Pre•Filters: 11
RO High Pressure Pump 12
Energy Recovery Hydraulic Pressure Booster (HPB) 12
Membranes Elements 12
Pressure Vessels 13
Post Treatment System 13
CIP (Clean in Place System): (Optional) 13
Instrumentation 14
PLC: 5200 Series Microprocessor Controller: (Included) 14
PLC: V1O40 w/10.4" Touch Screen Controller: (Optional) 15
Pressure Gauges 16
Pressure Valves 16
ORP Meter (Optional) 16
pH•Meter (Optional) 16
Auto•Flush Process 17
RO system Operating Requirements• 17
Electrical 17
Additional Specifications: 18
Monitoring• 18
Service• 18
Maintenance Schedule• 18
Electrical Power Container• 19
Terms• 20
Warranties: 20
Technical Support• 20
Installation & Commissioning: 21
Sample Pictures of Similar Applications 21
Flowchart design 22
A MPA C USA Proposal No. 17101-100-010 June 30, 2017 2
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#AMPAC 6 di 6 ADVANCED WATER
USA 6 TREATMENT SOLUTIONS
5255.5265 State St. Montclair, CA 91763 USA
Tel: (909) 548.4900
Fax: (909) 548-4901
Website
e-mail
Proposal
Ampac USA Seawater Desalination Watermaker
Capacity: 100,000 GPD-TFC (378m3/Day.)
Date: June 30th, 2017
Proposal No: 17101-100-010
Contact Name: Mr. Michael Ross
Organization: Island Manager
Address: Red Hook Qrts B3
St. Thomas, USVI 00802
Tel: 340-514-7702
E-mail: '144"'Y
*WINONA f TAL
SOLUTIONS
RE LIAM( ITY
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Water \Oils Quality,BBB
Dear Mr. Ross,
Thank you for this opportunity to quote you on your Water Purification Requirement. We take pride in our attention to
detail with our customers Requirement. Best Design, material and workmanship shall be applied and specified according
to the world wide recognized marine practices to ensure reliability, durability and easy maintenance and to comply
with Marine Industry and Ship Requirements.
System production is based on the following conditions:
1) Air Temp (Weather): From 50°C to -30"C
2) Sea water Temp: From 30°C to -2°C
3) Machine Room:
4) Relativity Humidity:
5) Maximum Salinity:
6) pH Range: From 50°C to 0°C
From 95% to 0
45,0COppm NaCI feed water,
3.0.11.0pH Range.
Make of System: Fully automated Turnkey Sea Water Desalination System including pre-treatment Modules and
Reverse Osmosis System fully built on a Powder Coated welded Aluminum Skid with Diamond Plate Base using good
industrial practice and following manufacturer's guidelines for every component.
Model ofSystem: SW100K-LX System to produce: 15.8m3/hr (100,000 GPD) at maximum 45,000 mg/I Salinity
Delivery Terms: Estimated System completion and crating, on average 10-12 Weeks from the day of receipt of
formal purchase order and Initial Deposit.
Dimensions: 200" l x 76" W x 128"H., approx. Weight 6,500 Kgs.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options
listed below unless otherwise indicated.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 3
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The proposed system includes the following features:
System Design Basis:
Main System Components:
• Double Coated Epoxy Welded Aluminum frame with Aluminum Diamond Plate and will conform to AISC
Manual of Construction.
• Auto Flush Spin Down Screen Pre-Filter
• Inlet On-Demand Multi-Stage 316L Stainless Steel Feed Pressure Pump
• Twin 28Ft3 Multimedia Anthracite Pre-Filter w/backwash valve, Bypass
• Twin 4"x30" Sediment Pre-Filter 5µm
• High Pressure Multi-Stage Pump with Energy Recovery, Pressure Relief Valve and Accumulator
• Horizontal Multi Stage Feed Supply Pump with Safeguards
• 8" x 40" FRP Pressure Vessels
• TFC 8" x 40" Membrane Element
• pH Adjust Calcite Post-Filter
• Ultra Violet Disinfection Sterilizer
Main System Instrumentations:
• Complete Panel for Easy Controls
• Eight Count Stainless steel liquid-filled pressure gauges
• Sea Water Inlet Mechanical Motorized Actuator Valve
• Pressure Sensors for Raw, Brine and Permeate Waters w/Cut Off Pressure Switches
• Pressure Sensors to Halt Operations and Stop Pumps in case of High Module-Inlet Pressure
• High Pressure Relief Valve to reduce Pressure at the High Pressure Pump
• Stainless Steel System Pressure Control
• Stainless Steel Recycle Pressure Valve
• On/Off Main Power Switch
• Automatic Operating Programmable logic controller UL/CE Approved with:
• Smart Relay
• Delayed start-up of high-pressure pump
• Inlet Solenoid Valve Control
• Low & High Feed Pressure Switches
• Supply & Delivery Pumps Controls
• R/P Storage Tank Full Pump on/off
• Auto Flush Cycle
• Pre-Treat Lockout
• TDS Water quality Monitor for Permeate Water Quality
• Temperature Monitor with LCDE Display
• Hour Meter
• Chlorine Dosing Feed System
• Anti-Scalant Dosing Feed System
• Clean in Place (CIP) Fully Automated system pptionao
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 4
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Functional Specification
Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
System Safety:
The equipment and system shall be designed considering minimizing hazard. Countermeasures
against the system hazard are as follows:
Electrical Safety Devices:
a
a
a
a System will be equipped with a 3 Pole Sensor Breaker
Instrumentations will be equipped with a Single Phase Breaker and 2 Fuses
Alarm Horn - Alarm Conditions: Low feed pressure & High permeate conductivity
Unit Shutdowns include:
o Low feed pressure
o Pretreatment filters in backwash
o Product storage tank full
o High permeate conductivity
Water Safety device:
a Low Pressure Sensor
• High Pressure Diverter Valve
Monitoring and control devices for system safety:
1.11 LCD Display Screen showing Conductivity, Hour Meter and Temperature
• On-Off Push Buttons
• Panel Mount Liquid Filled Stainless Steel Pressure Gauges
• Panel Mount Flow Meters
• Pressure Control Valves.
5 AMPAC USA Proposal No. 17101-100-010 June 30, 2017
EFTA00807632
S stem Specifications:
Quantity
Capacity
% Recovery
% Salt Rejection
Design Temperature
Maximum Temperature
Membrane Type
Pressure Vessels
Design Basis:
Feed Flow Minimum
Product Flow
Incoming Feed TDS
Incoming Feed Incoming Water Pressure
Incoming Feed Water Chlorine
Incoming Feed Water Turbidity
Incoming Feed Water SDI
Capacity (Design) Basis
The proposal system includes the followingfeatures: One
100,000 GPD / 378.5 m3/Day
40%
98%
25°C
45°C
TFC (Filmtec)
FRP (Code Line or Protec)
200 GPM ( 750 LPM)
69.5 GPM 263 LPM)
45,000 PPM (45 PPT)
Through Optional Submersible Pumps
0 PPM
< 1 NTU
< 3 Maximum
24 Hrs/Day Operation
Standard Features
High-Pressure Belt Driven Piston Pump with Safeguards
Complete Panel for Easy Controls
Sediment Pre-Filtration rated @ 200 GPM
Liquid-filled pressure gauges for Pre, Post-Filters & Pumps Pressure
Low-and high-pressure switches
Powder-coated, Welded Aluminum Frame w/Aluminum Diamond Base
Fiber glass High Pressure Vessels
Filmtec Brackish Water TFC Membrane Elements BW30-400FR
Components Make & Materials of Construction: Cat USA
Ampac USA
Harmsco USA
Swagelok USA
Square D USA
Ampac USA
Codeline USA
Dow Chemical USA
Description
Skid
Paint
Screen Filters
Pre-Treatment Vessels
Auto Backwash Valves
Chemical Treatment Tanks
Chemical Pumps & Mixers
Sediment Pre-Filters
Reverse Osmosis Pumps
Membrane Vessels
Membrane Elements I Name Brand Material of Construction
Aluminum 34" Gauge with Diamond Plate Welded
Powder Coating
Poly Carbonate with Stainless Steel Screens
Non Corrosive 100% Composite Fiberglass Construction Origin
Programmable Logic Controller
Instrumentation
Piping Low Pressure
Piping High Pressure Ampac USA
Ampac USA
Rusco
Pentair/Structural
Clack USA Poly Ethylene
Simona America, Inc. Polypropylene W' Thickness
LMI or Blue White Polypropylene
Watts Glass Reinforced Polypropylene
CAT 316L Stainless Steel
Bekaert Progressive FRP with Stainless Steel 316L End Ports
Dow Chemical _ USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
Filmtec Thin Film Composite (TFC) consisting of 3 layers,
polyester support web, a micro porous polysulfone interlayer,
and an ultra-thin polyamide barrier layer on the top surface.
NEMA4X Enclosure with UL/CUL Processor
FRP & 316L Stainless Steel
316L Stainless Steel
316L Stainless Steel USA RD Specialty Ltd
Blue White
Spears
Swagelok USA
Power Consumption
Pump HP Volts Qty Watts
RIO High Pressure Pump
On-Demand Supply Pump
Instrumentations
Average Power Consumption 100
440V / 460V 1 44.0 KW
7.5 440V / 460V 2 11.0 KW
44ov / 460V An 2.00 KW
Per 1000 Liters 2.9 KW USA
USA a
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 6
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Options: (Not included in the above price unless otherwise indicated) All options quoted upon request.
Pre Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 Base Price for SW100K-LX - 440V/60Hz/3 Phase $ 297,850.00 $ 297,850.00
Qty. Included Optional Equipment — Not Included Unless Indicated Unit Price Extended Price
1 Automatic Operating Programmable logic controller with :
- Delayed start-up of high-pressure pump, Motor Soft Start
• Automatic Membrane Flush System
• Hour Meter
• TDS Water Quality Monitor
• Temperature Indicator. 12,500.00 Included
1 HDMI Upgrade with 10.4" LSC Full Color Touch Screen 7.850.00 Included
6 Differential Pressure Gauges (Count 6) Each 65.00 Included
2 Electric Signal Waterproof Float switch for R/O Pump Shut-off Each 145.00 Included
2 Permeate & Reject Digital Flow Meter Each 685.00 Included
1 Dual Post Filtration with GAC & Calcite Post-Filters to adjust pH 875.00 Included
1 Nitrogen Filled # 5000 PSI Stainless Steel Pulsation Noise Dampener. 2,835.00 Included
1 Pressure Relief Valve for Security If Pressure Valve closed 1,975.00 Included
1 Auto Flush Package to flush system with fresh water after tank full 2,450.50 Included
Suggested Pre-Treatment Equipment - Not Included Unless Indicated Unit Price Extended Price
1 On-Demand Feed Supply Pump ITT Goulds or Ebara SHP, 3Phase 480V Each 4,750.00 Included
2 Auto Flush Spin Down Screen Pre-Filter Each 875.00 Included
1 Chlorine Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
1 De-Chlorination Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
1 Anti-Scalant Chemical Injection System with Mixer & Pulsation Pump Each 1,875.00 Included
2 24Ft' Multimedia Anthracite Pre•Filter w/backwash valve, Bypass Each 12,750.00 Included
Additional Options & Equipment - Not Included Unless Indicated Unit Price Extended Price
0 Grundfos Submersible Pump Model 150S150-8 (15HP) 8,750.00 Optional
0 Anti-Scalant Aqueous Liquid (Flacon 130) (55 gal. Drum) 1,450.00 Optional
0 Complete Installation in a 20' Connex Container, including Insulation, Wiring,
Lights, and A/C Unit will be fully built inside. 21,750.00 Optional
0 250KW Kubota 3 Phase 440V Diesel Generator 48,750.00 Optional
1 Packaging and Crating 1,875.00 1,875.00
Please not that shipping and handling charges are not included in this quote.
Sales Tax will be added to orders shipped in California unless tax exempt
Information is provided.
System Dimensions: SW100K GPD•TFC: 200" X 76' X 128' Sub-Total $ 299,725.00
TBD
299,725.00 Shipping & Handling
Total >
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and
options listed below unless otherwise indicated.
Estimated Delivery: 12-14 weeks ARO, Quote is valid for 60 days.
Payment Terms: 60% Deposit. Balance due by ship date. All pricing stated is in U.S. dollars
A M PA C USA Proposal No. 17101-100-010 June 30, 2017 7
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Specifications for Ampac Reverse Osmosis System 100,000GPD-TFC
- The following specifications include only noted details of the complete RO system. It does not Include specifications for all parts,
components, and details that are to be included.
(Note: The following pictures are for demonstrating purposes. The final product may be slightly differ)
Submersible Intake Pump: (Optional)
The Grundfos S Pump Series incorporate many protection and applications features giving operators confidence with
the flexibility to adapt the pump to many different applications.
The S Pump Series incorporate the following common features:
• Built-in sand bearing minimizes sand damage experienced in most other submersible pumps
and increases pump life, as well as offering protection against Up-Thrust.
• All Stainless Steel construction for increased durability and reliability.
• Built-in, jam-free check valves guarantee smooth running, fail safe operation.
• User-friendly cable guard for the easiest installation among submersible pumps.
• Dry-run protection
• High efficiency pump and motor
• Over-voltage and under-voltage protection
• Soft-Start and Overload protection
• Over-temperature protection and High starting torque
Specifications:
• Model: 150S150-8
• Quantity: 2 in Parallel
• Pump Body: Full Duplex Stainless Steel
• Shaft & Impeller: Full Duplex Stainless Steel
• Ports: 3" NPT Inlet x 3" NPT Discharge
• Shaft Seal: Standard Mech. Seal Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton.
• Motor: 15HP 230/380/480 Volt Three phase. NEMA standard totally enclosed enclosure.
Rugged design for continuous duty under all operating conditions.
• Approvals: Motor is CE UL Certified to Operate In North America & Eurooe. C E 42-
Feed Supply Pumps: /Optional)
Magnetic -drive pump (MAGdrive)
Grundfos CRN MAGdrive pumps operate according to a patented, magnetic-drive system that eliminates the need for shaft
seals. The power from the motor is transmitted to the pump by magnetic force and not by a conventional coupling.
Combined with a hermetically sealed liquid end, the pump is totally leak-free. As all axial forces are absorbed in the
MAGdrive system, the pump incorporates a standard ICE or NEMA motor with keyway and deep groove ball bearing.
Main Pump shall be equipped with a VFD (Variable Frequency Drive), Second Pump shall be equipped with a Start Stop
Pressure Sensor.
• Quantity: 2
• Type: Multi—stage centrifugal Pumps
• Model: Grundfos 475S
• Capacity: 140 GPM Each
• Head: 60 PSI
.0 Impeller Material: 553161
• Shaft Material: S53161
• Sealing Arrangement: Mechanical seal
• Motor Arrangement: Direct Coupled
.0 Motor Insulation: CEI-EN standard /Class F
• Motor Rating: 9 KW each
• Power: 480V/3Phase /60Hz
▪ Manufacturer: Grundfos, Germany
8 AMPAC USA Proposal No. 17101-100-010 June 30, 2017
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Auto-Flush Screen Filter (Optional)
• Count Two, First filter 100 Micron, Second Filter 50 Micron.
3 Screen Filters are designed for High particle retention, large filter area, allows long intervals
between cleaning.
• Non-corrosive and very durable
• Engineered plastics no metal parts in contact with water.
• Easy maintenance: The filter elements can be easily extracted from the filter housing for rinsing.
• Minimal energy loss: Extremely low head loss at high flow rates.
• Auto Flush Solenoid with Timer Mounted below the filter to flush any sand particles and suspended
solids 7 seconds every minute which will prevent maximum protection for the following stage.
Pre-Chlorination System (Optional)
Seawater in the defined area is very likely to contain different kinds of bacteria which need special attention to deal with.
If bacteria enter the membranes, it blocks the membranes due to bacterial growth as well as slime build up. The blockage
ultimately results in decline in productivity and elevation in the differential pressure across the membranes. Pre•
chlorination of feed water is considered to be of prime importance under the conditions.
a
a
'4)
a
a
2 System include:
Dosing pump:
Capacity:
Pressure:
Accessories:
Dosing tank:
Capacity:
Material:
Manufacturer: Tank, Mixer and Injection (Dosing) Pump
Solenoid driven positive displacement pump.
3.4 1/hr.
7 bar
Injection valve, foot valve
01
50 liters
PE
Ampac USA / Blue White
e-Chlorination System (optional)
As chlorination of seawater is a must to eliminate bacteria from the water, it is equally important to scavenge chlorine
before the feed water enters the membranes. For this purpose sodium Metabisulfite is dosed before cartridge filters. A
dosing system is incorporated to ensure the elimination of chlorine in the feed water to membranes.
• System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump.
• Capacity: 6L 1/hr.
• Pressure: 5 bar
• Accessories: Injection valve, Foot Valve
• Dosing tank: 01
• Capacity: 50 Liters
• Material: PE
• Manufacturer: Ampac USA / Blue White
• Accessories Included: Suction and Discharge Hoses, Foot Valve, Discharge Check Valve.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 9
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Anti-Scalant Dosing System (Optional)
Anti-Scalant chemicals are dosed to prevent fouling and scaling in the membranes. Anti-Scalant in feed water increases its
concentration with an increase in the % recovery of the system. The anti-Scalant works on the principle of threshold
phenomenon that is a small amount of chemical that controls a large amount of scale formation by sparingly soluble salts.
Depending upon formulation of raw water, a dose of about 3+6 PPM of anti-Scalant is required to keep the system free from
fouling and scaling. Due to dispersion effect, the life of the membrane increases as well as frequency of membrane cleaning
decreases.
-) System include: Tank, Mixer and Injection (Dosing) Pump
• Dosing Pump Type: Solenoid driven positive displacement pump.
▪ Capacity: 3.4L 1/hr.
-) Pressure: 10 bar
• Accessories: Injection valve, foot valve tubing Dosing Tank
▪ Capacity: 50 liters
-) Material: PE.
• Manufacturer: Ampac USA / Blue White
• Accessories Included: Suction and Discharge Hoses, Foot Valve, Discharge Check Valve
Sediment Cartridge Filter Housing 5 Micron
A fine filtration unit of porosity 5- micron is installed. This Pre-Filter will eliminate all suspended
solids up to 5 Micron from getting to the membrane elements.
-) Quantity: 3 in Parallel
-) Flow Rate: 140 GPM
-) Model: HIF
• Maximum Operating pressure: 150 PSI
▪ Number of standard 30" cartridge: 14 Count
-) Filter height: 55"
• Length of Cartridge Filter: 30"
▪ Diameter of Cartridges: 2 VC
-) Material: Carbon Fiber
• Porosity: 5 micron
▪ Manufacturer: Harmsco, USA
Proposal No. 17101-100-010 June 30, 2017 AMPAC USA 10
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Multimedia KDF-GAC-Poly Phosphate Quartz Pre-Filters:
System shall be equipped with twin Media Pre-filters connected in Parallel.
Suspended particles in raw water need a sand fitter as pretreatment for RO System. This reduces
the load on cartridge filters and filters the water down to 20+25 micron size of suspended solids.
As well it will remove Chlorine injected earlier, and adjust pH. Since Multimedia fitter has to
backwash with raw water, therefore, rinse step has been provided in backwash sequence. The
filters will automatically back wash, based on timer control.
Following are the specifications of Multi Media Filters:
• Dimensions: 28 ft3 Carbon Multimedia Pre-filter system w/ 3" ports valve
a Material: Reinforced fiberglass housing (FRP)
a Flowrate: 245 GPM (24hr/7days per week)
• Piping: Sch80 High Pressure PVC piping
• Media: Active Acid Washed Coal Based Carbon, Anthracite, Silica Quartz
• Valve: Fleck 2850 Auto Backwash Valve
• Reason: Provides water of less than .1 ppm chlorine
• Feature: Fully Automated Operation
J Operation: R/O System will automatically shut down when GAC Backwash.
• Manufacturer: Tank from Structural USA, Valve from Fleck USA
• Materials:
• 40 Lbs. KDF Redox Bacteriostatic Media (To reduce Bacteria)
• 40 Lbs. Poly Phosphate Media (To reduce corrosion)
• 40 Lbs. Silica Quartz (To reduce Sediment)
• 240Lbs. Acid Washed Activated Coconut Shell Bacteriostatic Media.
Media Included:
1) KW Media: KDF• Process Media are high-purity, granulated copper and zinc-based alloys that treat water
and waste water through a process based upon the principle of redox (Oxidation -Reduction).
Originally, KDF was shorthand for Kinetic Degradation Fluxion.
KDF Process Media enhance the performance, extend the life, reduce the maintenance and lower the total cost of carbon-
based Media to follow.
KDF Process Media help control microorganisms by creating an environment that's deadly to some microorganisms and that
interferes with the ability of many other microorganisms to function. Either way, the use of KDF Process Media results in the
total elimination of some contaminants and a great reduction of a wide variety of others which will protect the RO
Membrane elements from Fouling by any bacterial growth.
2) Polyphosphate Media: is added to mask the effects of high iron concentrations. The Polyphosphate delays
the precipitation of oxidized manganese and iron, thereby greatly reducing the layer of scale that forms
on the pipes. The effect is called sequestration. The iron or manganese ion is surrounded by a chain of
phosphate molecules and is not allowed to precipitate in the water.
3) Granular Activated Carbon (GAO: GAC filtration is most effective in removing organic contaminants from
water. Organic substances are composed of two basic elements, carbon and hydrogen. Because organic
chemicals are often responsible for taste, odor, and color problems, GAC filtration can generally be used
to improve aesthetically objectionale water. GAC filtration will also remove any excess chlorine. GAC
filtration is recognized by the Water Quality Association to maintain drinking water contaminants within
the limits of the EPA National Drinking Water Standards.
11 A MPAC USA Proposal No. 17101-100-010 June 30, 2017
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RO High Pressure Pump
Brand: Fedco High Pressure Pump w/ safeguards
The Fedco MSD series multi-stage centrifugal high-pressure feed pumps provide a
new level of reliability and efficiency for Seawater Desalination Watermakers,
unique features, such as the patented WATER BEARING thrust bearing, complete
duplex SS construction, and maintenance -free design ensure years of trouble-free
operation.
The System will also include FEDCO's Hydraulic Pressure Boosters turbocharger
the will increase the efficiency to exceed 80% transfer efficiency. Superior
efficiency comes with superior reliability.
Standard horizontal base, electric motor drive. The standard horizontal base is 4"
x 2" Steel with 2 mil epoxy, powder coated with 34" channel steel supports for maximum
down leveling and vibration shock mounts are standard. All motors are mounted on
alignment.
Specifications:
• Model:
• Pump Body:
• Shaft & Impeller:
• Ports:
3 Shaft Seal:
▪ Motor:
• Enclosure: M55524
Full Duplex Stainless Steel
Full Duplex Stainless Steel
3" NPT Inlet x 3" NPT Discharge
Standard Mech. Seal is Viton/Carbon/Ceramic/S.S, Casing "O"-Ring is Viton.
100 HP 440 Volt, Three phase. NEMA standard totally enclosed
Rugged design for continuous duty under all operating conditions. 'TAT
weight load and minimum flexing. Bolt-
a two screw adjustable base for easy
«
Energy Recovery Hydraulic Pressure Booster (HPB)
The Energy Recovery Hydraulic Pressure Turbo Charger shall be integrated to increase Liquid Transfer Efficiency up
to 80% and reduce energy consumption. All brine passes through the turbine volute and impeller - no wasted
energy Double O-rings to ensure reliable valve stem sealing - Retaining plate prevents accidental removal of valve
stem from the unit.
Specifications:
a
a Model:
Body:
Shaft & Impeller:
Ports:
Valve stem:
Valve handle:
Multi-turn design allows precise brine flow adjustment HPB40
Full Duplex Stainless Steel
Full Duplex Stainless Steel
3" NPT Inlet x 2" NPT Discharge
Duplex SS 2205
316 SS
Membranes Elements
• Count 14 Membrane Elements
• Filmtec SW30ULE-400i, 11,000 gpd rating Low Fowling
• Improved FILMTEC'" Reverse Osmosis Membrane Elements offer the
• Highest productivity while maintaining excellent Dissolved Solids Rejection.
• FILMTEC SW30 membrane elements have the highest flow rates available to meet the water
demands of both sea-based and land-based desalinators.
• Improved FILMTEC membrane elements combined with automated, precision element fabrication result in the most
consistent product performance available.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 12
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Pressure Vessels
Codeline ISO-9001 Certified Vessels utilize a unique shell design which allows the housings to weep, preventing catastrophic
Failure. Composite construction results in superior impact and corrosion resistance.
ii Quantity: 7 Vessels
• Material of Construction: FRP Composite
4 Pressure Rating: 1200 PSI
J Dimensions: 8" x 120"
• Number of Elements per Housing: 2 Elements
Post Treatment System
The pH of the permeate water is expected to be in the range of 5. This is rather, acidic. To control the pH, Sodium
Hydroxide dosing is recommended to increase the pH of the permeate water.
▪ System include:
• Dosing Pump Type:
• Capacity:
J Pressure:
• Reagent:
a Accessories:
4 Dosing tank:
• Capacity:
• Material: Tank, Mixer and Injection (Dosing) Pump
Solenoid driven positive displacement pump
6 I/hr.
S bar
Sodium Hydroxide
Injection valve, foot Valve
01
50 Liters
PE
CIP (Clean in Place System): toptio9ty,
The cleaning skid is designed for manual operation through a local control box located on the skid. A chemical storage tank is
mounted on its own stand and connected to the skid with either hard PVC piping or quick disconnect fittings and flexible hoses.
This gives the unit the ability to be mounted in a permanent location or totally portable if desired. The piping is schedule 80 PVC
that is hydrostatically tested at the factory. The electrical enclosure is NEMA 4X. All skid wiring is completed and tested before
shipment.
Standard Features:
Skid mounted unit
▪ Chemical solution tank with cover
PVC piping
316L Stainless cleaning pump
S micron cartridge filter with housing
Local flow meter
Tank level switch (CS 8)
▪ 220V/1Ph/60Hz or 460V/3Ph/60Hz
Available Options
▪ pH Controller
✓ Electric heater for chemical tank with temperature controller
▪ Flexible hoses for cleaning connection
Wheel mounted skids for smaller units
Mixer
Applications
Membrane cleaning
▪ Descaling
Membrane Cleaning Chemicals:
Acid and alkaline cleaning chemicals are most commonly used for membrane cleaning. Acid cleaners are designed to remove
inorganic and iron deposits. Acid cleaning should be performed at a pH of about 2. Alkaline cleaners are designed for
removal of biological matter, organic foulants, and silica deposits. Alkaline cleaning is performed at a pH of about 12.
Membrane Cleaning Process:
Reverse Osmosis membrane elements can experience a decline in performance due to the accumulation of deposits on the
membrane surface. Mineral scale, colloidal particles, biological matter, and insoluble organic compounds are the usual
causes of membrane fouling. When production of a Reverse Osmosis system drops by at least 10 percent, or the differential
pressure increases by 15 percent (over normal operating conditions), membrane cleaning should be performed.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 13
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Instrumentation
PLC: S200 Series Microprocessor Controller: (Included)
The system will come with a complete control panel that include a Series 200 reverse
osmosis microprocessor controller features an alphanumeric backlit LCD to display
operating conditions, and provides adjustable time delays and set points to
accommodate varying field conditions.
The Series 200 controller displays the permeate TDS/Conductivity, Permeate Flow,
Concentrate Flow, Pressure, pH level and water temperature, and operating hours
along with the operating status of the RO unit. The Series 200 monitors low and high
pressure switches, tank levels, and pretreatment equipment. It provides relay outputs
for the RO high pressure pump, inlet solenoid valve, membrane flush solenoid valve,
and optional relays for permeate divert or remote alarm and auxiliary output.
The Microprocessor or PLC based control system shall monitor and control operation of system and communicate
with pretreatment equipment and distribution tank level as required. Skid mounted control panel shall house control
system, operator interface controls, solenoids, IEC motor starter(s), step down transformer, high voltage disconnect.
Control system shall be fully programmed and integrity tested at factory prior to shipment.
1- Panel shall include:
a. Backlit LCO display for operating conditions and set points
b. Lights, pushbuttons, and switches for status and control of system
c. Conductivity Monitor for feed and permeate
d. Elapsed run time indicator
e. Alarm horn
f. System power switch
g. Nameplates for device identification
h. Automatic reject flush indicator and controls
2- Alarm conditions shall include:
a. Low feed pressure and Low Level
b. High and High-High permeate conductivity
3- Unit Shutdowns Include:
a. Low feed pressure
b. Pretreatment filters in backwash
c. Product storage tank full
d. High-High permeate conductivity
4- Functional Specification
a. Complete functional specification shall be provided which describes:
1) Operation of unit
2) Control loops
3) Interlocks
4) Alarms
5) Startup/Shutdown sequences
6) Security
The system will have an automatic operation. All electrical wiring will be in accordance with UL / CE standards.
The Control of:
Feed Supply Pump
Automatic flush solenoid valve
Two TDS/Conductivity Points Flow Indicators & % Rejection
Inlet solenoid valve
pH Monitor
RO storage tank level switches (1 or 2)
Water temperature
Operatin: hours
A MPA C USA Proposal No. 17101-100-010 June 30, 2017 14
EFTA00807641
PLC: V1040 w/10.4" Touch Screen Controller: (optiono
The SW-100K is equipped with a Programmable Logic Controller featuring an integrated 10 inch Full Color Graphic
Touch Screen Operator Interface.
All operating conditions and process status are simultaneously
displayed on a single process diagram display screen.
The operator interface is virtually menu less, making it easy to locate and
adjust all time delays and process set points.
To view specific set point and control options for any piece of equipment
simply touch the corresponding image on the graphic screen and all
options appear. To return to the main process display, simply touch the
"Main" button.
This operator interface is conveniently located on the front of the main
NEMA 4X Rated control Enclosure.
Depending on the control options selected, the controller is capable of
displaying
• Influent Flow Rate and Accumulation
• Concentrate Flow Rate and Accumulation
Permeate Flow Rate and Accumulation
• Influent concentrate and permeate Salinity (TDS/Conductivity)
• Percentage of salt rejection
4 Percentage of water recovery
• Concentration factor
Membrane flux and Specific Flux Rates,
• Water Temperature
4 System Operating Hours
• Individual Run Times for each motor and valve
• System Flow
• User Defined Flow
• Previous 24 hour flow, and todays running flow totals for influent, concentrate and permeate lines.
' The PLC also monitors Low and High Pressure Switches, Tank Levels, and Pre-Treatment Equipment.
• Data logging is provided for all monitored system variables (i.e. pressures, flows, TDS/Conductivity, pH,
temperature & etc.)
• Multi-level security login ensures only qualified personnel is able to make changes to operating set points.
• If secure internet connectivity is provided the system may be remotely monitored and operated from
anywhere on the planet. In addition, all trend data is also remotely accessible. *
63 63 Ea
*
Ea 143 tit Ca
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 15
EFTA00807642
Pressure Gauges
- Liquid Filled Panel Mount Stainless Steel Pressure Gauges after every phase of Production as follows:
• In-Let Feed Pressure
• Auto-Flush Screen Pre-Filter
• Distribution Pump Pressure
• Multimedia Silica Quartz Pre-Filter Pressure
▪ Ion Exchange Softener Pressure
GAC Carbon Media Pre-Filter Pressure
O Sediment Pre-Filter Pressure
• Booster Pump Pressure
• Re-Circulation Pump Pressure
• Post Filter Pressure
Pressure Valves
System will include Two Pressure Valves made by Swagelok as follows:
1) System Pressure Valve to Control Booster Pump Pressure and Concentrate
2) Pressure Relief Valve to prevent system from reaching unsafe pressure rating.
Controls Flow
Alt System Pressure
Control Valve
• Complete Panel for Easy Controls JI
• Automatic operating processor w/ programmable logic controller for all pumps, w/ delayed start-up of high
pressure pump and Automatic Flush System
• Liquid Filled pressure gauges
Low & High pressure gauges
I Permeate & concentrate flow meters Blue White Pressure Relief Valve J 1/8 DIN Aluminum case
0.56" high efficiency red LED display.
ORP Meter (option!)
• In-line ORP meter would be installed to monitor the product water quality.
• Monitors and controls Oxygen Reduction Potential levels for high output systems.
Large, bright = display.
I An alarm will sound if the TDS level rises above the user-set level.
• Includes one sensor probe.
• Range: 0+1000 µS/cm
pH-Meter (opt,onn)
The 3671 pH controller with a 2 digit LED display features a two 8 amp relays 1/8 DIN panel mount format, and has been
long known as an industry workhorse.
• All solid design
• Low power consumption design, reduced internal heating thus increased reliability
• Heat cycled 100 hours before shipment
• Set points on front panel
• Recorder output
O Temperature indication standard with Pt-100 probe
• Automatic pH temperature compensation 0.100"C
• Set points cover entire span
• 1/8 DIN Aluminum case
O 0.56" high efficiency red LED display.
16 AMPAC USA Proposal No. 17101-100-010 June 30, 2017
EFTA00807643
Auto-Flush Process
The RIO System will Auto-Flush automatically, through the supplied pump, every
time the storage tanks fill in order to remove concentrate and trapped colloidal
particles on the membrane surface. The flush process will be carried out with fresh
permeate water.
Pump
Piping:
• Feed: 3" Stainless Steel 316L
• Product: 2" Stainless Steel 316L
• Reject: 3" Stainless Steel 316L
• Pressurized Piping Fittings Stainless Steel
• All High Pressure Pipes and Fittings will be from 316L Stainless Steel
Frame:
a Ampac, powder coated, welded aluminum frame
a Skid base Include a welded Diamond Plate
4 Skid is Anodized and Double Powder Coated.
RO system Operating Requirements:
Operating Liras
• Feed Temp: Max 105 F
• Feed Pressure: Min 40 psi
Max 80 psi . 7-r
• Chlorine: Max .1 ppm (after carbon filter)
• Feed Ph: Max 11
Min 3
• Feed TDSMax. 45,000 ppm
Electrical
a Nema 4X rating
• Three Phase 440V/60Hz
• Electrical: 100 HP Motor. - 440V 13 Phase 60Hz
• Built-in capacitor and overload with automatic reset.
• Motor is CE UL Certified CE To Operate in North America & Europe.
Based on the above operating limits the following items will be guaranteed:
73.5 . mak of for GPM L 10.4 trims Permeate product water continuo'
24 houedav 7 day/week nooratinn
A MPAC USA Proposal No. 17101-100-010 June 30, 2017 17
EFTA00807644
Additional Specifications:
• Reject Percentage range between 40 and 60 percent
• Water quality sampling ports for each membrane
• Valve and piping for recycle water and conductivity mixing options
• RO only to backwash when storage tank is full
• RO will flush when idle for preset number of hours.
Monitoring:
• Feed, Reject, and Product Conductivity
• Reject, Reject Recycle, Product and Conductivity Mixing flow rates
• Pressure before and after Carbon Filter
• Pressure before and after Pre Filter
• Pressure after RO pump
• Pressure before and after GAC Post Filter
• Product water temperature.
Service:
Ampac USA will be available for product support, including spare parts and service for the
Operational life of the system for a small annual fee to be agreed upon after the first year.
If RO operation does not meet the specifications listed above, Ampac USA will be able to respond
with product support in a timely manner.
Maintenance Schedule:
Description Size Micron Price 4 Services
Annually Total Price
Two Hydro Safe Pre-Filter 4" x 30" 5 285.00 2 570.00
Two Hydro Safe Pre-Filter 4" x 30" 5 285.00 2 570.00
Anti-Scalant Aqueous Liquid Liquid 5 gal 625.00 2 1,250.00
2,390.00
Media good for
Multimedia Pre-Filter Price/Lbs. Quantity Price /Number of Total Price
Years Prorated
Anthracite Carbon 1.75 1320 2,310.00 3 Years 770.00
KDF Media 8.50 100 850.00 3 Years 283.33
Poly Phosphate 8.50 100 850.00 3 Years 283.33
1,336.67
Total Maintenance Cost per year $ 3,726.67
A MPAC USA Proposal No. 17101-100-010 June 30, 2017 18
EFTA00807645
Electrical Power Container:
Electrical Power Container package shall include two John Deere 250KW Diesel Generators, Bolted. One Prime
Continuous and second shall be on Standby controlled by Automatic Transfer Switch, container shall also include
two fans one for air intake, and the second for air suction.
GENERATORS - DIESEL: John Deere: 250 kW Open Set:
• John Deere 250 kW Open Set
• Full Load: 400 Amps
• 6090HF Engine
• PDG 274K Alternator
• Remote Oil Drain Valve Installed w/ Hose
• Residential Grade Aluminized Automotive Muffler
• Exide 24MSXX Marine Grade 1000 Amp Battery
• Assembled, Wired, and Mounted on a Steel Skid with Anti-Vibration Motor Mounts
• Low Oil Pressure and High Coolant Temp Shutdowns are Standard
• CK-4 Spec 15-40 Diesel Oil & 50/50 Engine Coolant are included.
AUTO CONTROLLERS: Deep Sea Electronics: DSE 7310 Engine Auto Controller
Deep Sea USA 7310 Auto Controller INSTALLED - 2 wire auto start engine controller. Engine controller includes full
shut down protection monitoring for low oil pressure, high water temp, over/under rpm and Hz. Controller also
includes hour meter, and engine rpm.
FUEL TANKS:
250 Gallon UL-142 Single Wall Steel Fuel Tank 250 Gallon UL-142 Listed Single Wall Fuel Tank 80" x 46" x 16"
ELECTRICAL OPTIONS:
Automatic Transfer Switch: 3 Phase 250.0 kW 277/480 Three Phase 277/480 250.0 kW Main Service Disconnect
Breaker 350 Amps Mounted in NEMA 1 Box.
SHIPPING:
Freight — to be paid by Client or End User. Ampac USA can arrange for shipping or Client can utilize their own
freight company.
RETURN POLICY:
In the unlikely event there is an issue with
your generator, we will work with you
and our network of suppliers and dealer
repair centers to ensure your generator is
running as it should. Ample time should
be allotted for this by the customer. After
all reasonable on site repair options have
been exhausted and if the generator is
still not performing properly, PDG will
authorize a return for repair or
replacement. All returns for any other
reason will be charged a 20% restocking
fee plus any damages incurred to the unit
by the customer. Return shipping will be
the sole responsibility of the customer.
Thank You for choosing Powerhouse
Diesel Generators.
Proposal No. 17101-100-010 June 30, 2017 19 AMPAC USA
EFTA00807646
Terms:
Payment Terms: 60% Deposit. 40% due before delivery date. All pricing stated is in U.S. dollars.
Exclusions: Prices do not include shipping, insurance, sales tax, import taxes and duties, installation, and options listed
below unless otherwise indicated.
Warranties:
Ampac USA warrants the system to be free from any defect in material of construction and workmanship for a period of
one complete year from the date of commissioning of the unit, but not later than eighteen months from the date of
shipment, under the following conditions:
1. System is operated within parameters as stipulated in the manual.
2. A proper log duly filled on daily basis is maintained with the client & sent to Ampac USA on monthly basis.
Note: Ampac USA does not guarantee the product water to be free from bacteria unless an Ultra Violet Disinfection System
or an Ozone Generator or both are installed on the Skid.
Technical Support:
Ampac USA will have technical support available for the period of one year included in this
proposal as well includes the information you need to select, specify, install, and
operate any Reverse Osmosis system from Ampac USA. In addition, it contains relevant
technical information about the Components used by Ampac, case studies, references, and
Authorized Sales and Service Representatives Worldwide.
Monitoring:
Ampac USA can monitor all R/O Systems remotely. Pricing for this service will be quoted separately if needed.
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 20
EFTA00807647
Installation & Commissioning:
Supervision for installation, Commissioning, start up and operator training services with first production runs
will be provided free of charge.
Flight, accommodations and transportation shall be provided by client.
Finally, thank you for your Business. Hoping to have a long term business relationship between both our companies. If you
have any further questions. Please do not hesitate to contact us anytime @ (818) 700.8015.
Best regards,
Sammy A. Farag
Sammy A. Farag, CEO
&BMW OSA
5255 — 5265 State Street, Montclair, CA 91763
Tel: (909) 548-4900
Fax: (909) 548-4901
Email:
Website:
Amoac USA Sea Water Desalination System 100.000 GPD
AMPAC USA Proposal No. 17101-100-010 June 30, 2017 21
EFTA00807648
AMPAC USA ADVANCED WATER TREATMENT SOLUTIONS
Proposal No. 17101-100-010 LPN 'OE aunt AMPAC USA Reverse Osmo‘is
Refl ., SO Osmosis Model SW.100K•LX
c 100,000GPD Portable Based
Seawater Desalination Watormakor
las SW
EFTA00807649
📷 Images in this document (22 detected; 6 largest described)
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[Image 1] The image shows a document with text and a photograph. The text appears to be a communication or instructional document, possibly related to a technical or industrial process. The photograph depicts an industrial setting with pipes and machinery, indicating a manufacturing or processing environment. The text includes a logo and a name, suggesting it is from a company or organization. The document
[Image 2] The image shows a document with text and a photograph. The document appears to be a technical manual or a report, with sections titled "Terms," "Warranties," "Support," and "Technical Support." The text is in English and includes technical details and instructions. The photograph depicts an industrial setting with large cylindrical structures that resemble pipes or tanks, and there is a logo in th
[Image 3] The image shows a document with the title "Instrumentation" at the top. The document appears to be a technical manual or specification sheet for an instrumentation system. It contains a list of features and specifications for the system, including details about the hardware components and software features. There are also images of the hardware components, which include a control panel with variou
[Image 4] The image is a document that appears to be a technical report or brochure related to a water treatment system. The document is titled "Anti-Scaling Deionization System" and includes sections with headings such as "Capacity," "Power," "Water Quality," and "Residential Deionization Filter." There are tables and bullet points detailing specifications and features of the system.
On the right side of
[Image 5] The image shows a document with text and a photograph. The document appears to be a technical specification or a report related to an electrical power system. It includes sections with headings such as "ELECTRICAL POWER COMPONENTS," "ELECTRICAL POWER COMPONENTS," and "ELECTRICAL POWER COMPONENTS." There are bullet points listing various components and their specifications. The photograph at the bo
[Image 6] The image shows a document with a title that reads "PROPOSAL." The document appears to be a business proposal from a company named "AMPAC USA." The text on the document includes the company's logo, which features a stylized water droplet. Below the logo, there is a tagline that says "Advanced Water Treatment Solutions USA." The document is addressed to a specific entity, but the recipient's name i