Project Submittal

CAT Project Submittal For LSJE, LLC - ST. THOMAS Two (2) Caterpillar Model D125 - 8 Engine Driven Generator Set Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 CATERPILLAR EFTA00798769 LSJE, LLC - ST. THOMAS 6100 Red Hook Quarter B3 St. Thomas, VI 00802 - 1348 Project Submittal 125 kW Electric Generator Set Little St. James Two (2) Caterpillar Model D125 - 8 Customer Purchase Order No.: CBO Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 19 July 2018 EFTA00798770 WARREN CAT SECTION Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 CONTENT DESCRIPTION SCOPE OF SUPPLY Standard Consist Selected Caterpillar Options Documentation Start Up & Commissioning Warranty II GENERATOR PACKAGE C7.1 Generator Set — Electric Power III ALTERNATOR DATA Generator Data Operating Chart IV TECHNICAL DATA (Cut Sheets) Weather Protective Enclosure ADEM EMCP 4.2 Controller Permanent Magnet Generator Integrated Voltage Regulator Excitation Module Coolant Heater Circuit Breaker Application Breaker Curves Ground fault Relay Battery Charger Battery UL Listed V MECHANICAL DRAWINGS VI ELECTRICAL DRAWINGS VII START UP AND COMMISSIONING CHECK LIST VIII CATERPILLAR WARRANTY Note: Images shown in this document may not reflect the actual configuration. EFTA00798771 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY The following is a listing of the equipment and services to be provided with each of two (2) sets: Item 1 One (1) Caterpillar Model D125 - 8 diesel engine generator sets with the following configuration: Configuration Rating Unit Consist EPA STATIONARY EMERGENCY PRIME POWER APPLICATION 114 ekW, 0.8 pf, 208 / 120 Volt, 3 Phase, 60 Hz, 1,800 rpm Diesel Engine: Model C7.1-ELEC Alternator: Frame LC3114J Single Bearing, Random Wound Standard Consist for C7.1 PGABR ENGINE PACKAGE DESCRIPTION ENGINE Electrical system,12 VDC Coolant and lube drains piped to the edge of base D125-8 includes ADEM A4 electronic engine control with Speed Adjust thru EMCP Tier 3 EPA Approved Emissions Certified INTEGRATED VOLTAGE REGULATOR (Digital): EM10 Excitation Module Voltage within +/- 0.25% at steady state from no load to full load Provides fast recovery from transient load changes CHARGING SYSTEM CAT Premium High Output Battery with rack & cables Installed (wet); 1000 CCA; 90amp hr;12V EFTA00798772 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL SYSTEM CONTROL PANEL NEMA 1 enclosure with hinged door Wiring loom DC and AC wiring harness EMCP 4.2 controls including: Run / Auto / Stop Control Speed Adjust Engine Cycle Crank Emergency Stop pushbutton EMCP 4.2 controller features: 12-volt DC operation Environmental sealed front face Text alarm/event descriptions Digital indication for: RPM DC Volts Operating Hours Oil Pressure (psi) Coolant Temperature Volts (L-L & L-N). frequency (Hz) Amps (per phase & average) Power Factor (per phase & average) kW (per phase,average & percent) kVA (per phase,average & percent) kVAr (per phase,average & percent) kW-hr (total) kVAr-hr (total) Warning/shutdown with common LED indication of shutdowns for: Low Oil pressure Low Coolant temp alarm (detects jacket water heater failure) High Coolant temperature shutdown EFTA00798773 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL PANELS (continued) Programmable protective relaying functions: Generator phase sequence Over/Under voltage (27/59) Over/Under Frequency (81 o/u) Reverse Power (KW) (32) Reverse Reactive Power (kVAr) (32RV) Overcurrent (50/51) Communications Customer DATA link (Modbus RTU) RS485 Serial DATA link (terminals only) 8 programmable digital outputs available 2 relays pre-programmed 8 programmable digital inputs available 2 pre-programmed CIRCUIT BREAKERS UL/CSA listed mainline breaker Single Breaker 100% Rated 3-pole with solid neutral NEMA 1 steel enclosure Electrical stub-up area directly below circuit breaker COOLING SYSTEM Radiator and cooling fan complete with protective guards Standard ambient temperatures up to 50degC (122degF) 50% coolant antifreeze/corrosion inhibitor Coolant reservoir EFTA00798774 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) GENERATORS GENERATOR SET GENERATOR Complete system designed and built at ISO 9001:2000 certified facilities Factory tested to design specifications at full load conditions and all protective devices and control functions simulated and checked Insulation system, class H Drip proof generator air intake (NEMA 2,IP23) Electrical design in accordance with BS5000 Part 99,EN61000-6, IEC60034-1,NEMA MG-1.33 EQUIPMENT FINISH All electroplated hardware Anticorrosive paint protection High gloss polyurethane paint for durability and scuff resistance QUALITY STANDARDS BS4999,BS5000,855514,EN61000-6.IEC60034,NEMA MG-1.33, NFPA 110 (with optional equipment) LITERATURE / DOCUMENTATION Operation and maintenance manual pack and OMM Storage Compartment Wiring diagrams included MOUNTING SYSTEM Heavy-duty fabricated steel base with lifting points Anti-vibration pads to ensure vibration isolation Complete OSHA guarding Stub-up pipe ready for connection to silencer pipe work Flexible fuel lines to base with NPT connections GENERAL Factory Test Report EFTA00798775 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Item 1 One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options ENGINE 208 / 120 v. 3 Phase 60 Hz, 114 kW UL 2200 Listed Package Gen Set EPA Stationary Emergency Prime Power Air Inlet System Single element Air Filter — Light Duty Cooling System Standard Radiator Coolant Heater TECHNICAL: On at 100 and off at 120 degree F Low Coolant Level Shutdown GENERATOR Generator Excitation Main Breaker ENCLOSURE Enclosure Frame: LC3114J Attunement 4545283 Permanent Magnet Excitation 400 Amp First Breaker 100% Rated UL Sound Attenuated Enclosure 12 (White) TECHNICAL: Foam enclosure with endbox Critical Silencer Audible Alarm Panel Mounted Audible Alarm Emergency Stop External Emergency Stop Button STARTING SYSTEM Battery Wet Battery Battery Charger NFPA Batter Charger UL 10A 120 VAC EFTA00798776 WARREN CAT SECTION I Item 1 Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options (continued) GROUND RELAY SYSTEM Ground Fault Relay TECHNICAL: GROUND FAULT INDICATION CONTROL PANEL OPTIONS Generator Control EMCP 4.2 Generator Control Panel Control Panel Options Box Accessory Connections NFPA 110 Bundle Bundled option to include: Low Coolant level shut down Low Coolant temperature alarm Panel mounted audible alarm NFPA Battery Charger EFTA00798777 WARREN CAT SECTION I Documentation Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Submittals Electronic Copy One (1) Operation and Maintenance Manuals One (1) Parts Disc One (1) Start Up and Commissioning By Others Caterpillar Warranty Standard Caterpillar Prime Power Warranty EFTA00798778 WARREN Mi SECTION II Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 GENERATOR PACKAGE EFTA00798779 C7.1 Generator Set Electric Power Image shown may not reflect actual configuration Specifications Generator Set Specifications Rating 114 ekW (142.5 kVA) Voltage 480 Volts Frequency 60 Hz Speed 1800 rpm CAT® Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Generator Set Configurations Emissions/Fuel Strategy U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) Engine Specificatio Engine Model C7.1 In-line 6, 4-cycle diesel Bore 105 mm 4.13 in Displacement 7.01 L 427.8 in3 Stroke 135 mm 5.31 in Compression Ratio 16.7:1 Aspiration Turbocharged Air-to-Air-Aftercooled Governor Type Electronic Fuel System Common Rail Package Dimensions* Length 3039mm 119.7 in Width 1110 mm 43.7 in Height 1476 mm 58.1 in Weighty 1500 kg 3307 lb *Note: For reference only — do not use for installation design. Please contact your local dealer for exact weight and dimensions. tWeight includes: Oversize generator, skid base, circuit breaker, oil, and coolant. LEHE0889-02 Page 1 of 7 EFTA00798780 C7.1 Generator Set Electric Power CAT® Benefits & Features Car Diesel Engine • Reliable, rugged, durable design • Four-stroke cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control Generator • Matched to the performance and output characteristics of Cat engines • Industry-leading mechanical and electrical design • Industry-leading motor starting capabilities • High efficiency Cat EMCP Control Panel The EMCP controller features the reliability and durability you have come to expect from your Cat equipment. EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation. EMCP 4 systems can be further customized to meet your needs through programming and expansion modules. Seismic Certification • Seismic certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength IBC certification requires that the anchoring system used is reviewed and approved by a professional engineer Seismic certification per applicable building codes: IBC 2006, IBC 2009, IBC 2012, IBC 2015 Design Criteria • The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response • Cooling system designed to operate in 50`C/122T ambient temperatures with an air flow restriction of 0.5 in. water UL 2200/CSA — Optional • UL 2200 Listed • CSA Certified Certain restrictions may apply. Consult with your Cat dealer. Single-Source Supplier Fully prototype tested with certified torsional vibration analysis. Worldwide Product Support Cat dealers provide extensive post-sale support including maintenance and repair agreements. Cat dealers have over 1,800 dealer branch stores operating in 200 countries. The Caterpillar S•O•Ss" program cost-effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products. LEHE0889-02 Page 2 of 7 EFTA00798781 C7.1 Generator Set Electric Power CAT® Standard Equipment Air Inlet • Dry replaceable paper element type with restriction indicator Cooling • Radiator and cooling fan complete with protective guards • Standard ambient temperatures up to 50°C (122°F) Exhaust • Exhaust flange outlet Fuel • Primary and secondary fuel filters • Fuel priming pump • Flexible fuel lines Generator • Matched to the performance and output characteristics of Cat engines • Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time • IP23 protection • Integrated Voltage Regulation Governor • Electronic governor — ADEM TPA A4 Control Panels • EMCP 4.2 Series generator set controller Mounting • Rubber vibration isolators Starting/Charging • 12 volt starting motor • Batteries with rack and cables General • Paint — Caterpillar Yellow except rails and radiators gloss black LEHE0885-02 Page 3 of 7 EFTA00798782 C7.1 Generator Set Electric Power CAT® Optional Equipment Exhaust • Industrial, residential, critical mufflers Generator • Excitation: [ ] Permanent Magnet Excited (PM) ] Internally Excited (lE) • Anti-condensation heater Oversize and premium generators Starting/Charging Battery charger — UL 10 amp • Battery disconnect switch Jacket water heater General • UL 2200 • CSA Certification Enclosures: sound attenuated, weather protective • Sub-base dual wall UL Listed fuel tanks • Automatic transfer switches (ATS) LEHE0889-02 Page 4 of 7 EFTA00798783 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW/ 142.5 WA/ 60 Hz/ 1800 rpm/ 480V/ 0.8 Power Factor Rating Type: PRIME Image shown may not reflect actual configuration Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) D125-8 114 ekW/ 142.5 kVA 60 Hz/ 1800 rpm/ 480V Package Performance Generator Set Power Rating with Fan @ 0.8 Power Factor Generator Set Power Rating 114 ekW 142.5 kVA Fuel Consumption 100% Load With Fan 75% Load With Fan 50% Load With Fan 35.2 Uhr 28.2 Uhr 20.3 Uhr 9.3 g/hr 7.4 g/hr 5.4 g/hr Cooling System' Engine Coolant Capacity 9.5 L 2.5 gal Radiator Coolant Capacity 11.5 L 3.0 gal Engine Coolant Capacity with Radiator/Exp Tank 21.0 L 5.5 gal Air Flow Restriction (System) 0.12 kPa 0.48 in Water Combustion Air Inlet Flow Rate 13.9 ms/min 490.9 cfm Exhaust System Exhaust Stack Gas Temperature 439°C 822°F Exhaust Gas Flow Rate 28.8 ms/min 1017 cfm Exhaust System Backpressure (maximum allowable) 15.0 kPa 60.2 in water Exhaust Flange Size (internal diameter) 89.0 mm 3.5 in LEHE0889-02 Page 5 of 7 EFTA00798784 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW! 142.5 kVA/ 60 Hz! 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) Heat Rejection Heat Rejection to Coolant (total) Heat Rejection to Exhaust (total) Heat Rejection to Aftercooler Heat Rejection to Atmosphere from Engine Heat Rejection to Atmosphere from Generator 69.0 kW 3924 Btu/min 120.0 kW 6796 Btu/min 30.0 kW 1689 Btu/min 26.0 kW 8.8 kW 1496 Btu/min 500.4 Btu/min Alternator Motor Starting Capability @ 30% Voltage Dip 363 skVA Frame LC3114G Temperature Rise 105°C 189°F Excitation Self Excited Sump Refill with Filter 17.5 L 4.6 gal Emissions (Nominal)' NOx + HC 4.0 g/kW-hr CO 1.0 g/kW-hr PM 0.2 g/kW-hr 'For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to the existing restriction from the factory. 2Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1-32. 'The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% Prime load. This information should not be used for permitting purposes and is subject to change without notice. Contact your Cat dealer for further details. LEHE0889-02 Page 6 of 7 EFTA00798785 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW! 142.5 kVA/ 60 Hz/ 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC,IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/EC. PRIME: Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating.Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions. Fuel Rates are based on fuel oil to specification EPA 2D 89.330-96 with a density of 0.845 - 0.850 kg/L (7.052 - 7.094 lbs/U.S. gal.) @ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. Performance No.: P4392C-00 Feature Code: NAC160P Generator Arrangement: 4545273 Date: 09/13/2016 Source Country: U.S. LEHE0BB9-01 www rat-FlartriePnwor relit O2016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT. CATERPILLAR. their respective logos. ADEM. S.O.S, 'Caterpillar Yellow'. the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798786 WARREN CAT SECTION III Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 ALTERNATOR DATA EFTA00798787 7/18/2018 Caterpillar Generator Data GENERATOR DATA Selected Model JULY 18, 2018 For Help Desk Phone Number, Engine: C7.I Generator I. aloe: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Spec information Version: 41764 /41736 /42059 1633 Generator Specification Frame: LC3114J Type: LC No. of Bearings: I Generator Efficiency Per Unit Load kW Efficiency % Winding Type: RANDOM WOUND Flywheel: 11.5 0.25 28.5 91.1 Connection: PARALLEL STAR Housing: 3 0.5 57.0 93.5 Phases: 3 No. of Leads: 12 0.75 85.5 94.0 Poles: 4 Wires per Lead: I 1.0 114.0 93.8 Sync Speed: 1800 Generator Pitch: 0.6667 1.1 125.4 93.6 Reactances Per Unit Ohms SUBTRANSIENT - DIRECT AXIS rid 0.0929 0.0282 SUBTRANSIENT - QUADRATURE AXIS rig 0.1835 0.0557 TRANSIENT - SATURATED rd 0.1545 0.0469 SYNCHRONOUS - DIRECT AXIS Xd 3.2147 0.9760 SYNCHRONOUS - QUADRATURE AXIS X4 1.9288 0.5856 NEGATIVE SEQUENCE X2 0.1380 0.0419 ZERO SEQUENCE X0 0.0033 0.0010 lime Constants Seconds OPEN CIRCUIT TRANSIENT - DIRECT AXIS Tdo 2.0791 SHORT CIRCUIT TRANSIENT - DIRECT AXIS Td 0.1000 OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"do 0.0167 SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d 0.0100 OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q0 0.1052 SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q 0.0100 EXCITER TIME CONSTANT; 0.0300 ARMATURE SHORT CIRCUIT Ta 0.0150 Short Circuit Ratio: 0.37 Stator Resistance = 0.0118 Ohms Field Resistance = 3.29 Ohms Voltage Regulation Generator Excitation Voltage level adjustment: +/- 5.0% No Load Full Load, (rated) pf Voltage regulation, steady state: +/- 0.5% Series Parallel Voltage regulation with 3% speed change: +1- 1.0% Excitation voltage: 5.82 Volts 28.27 Volts Volts Waveform deviation line - line, no load: less than 2.0% Excitation current 0.45 Amps 1.8 Amps Amps Telephone influence factor: less than 50 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXml0ata&type=RNGenDataRelNum&relno=8.selection=&unitType... 1/8 EFTA00798788 7/18/2018 Engine: C7.I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC3114J Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Caterpillar Generator Data Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Mechanical Information Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version: 41764 /41736 142059 1633 Center of Gravity Dimension X 0.0 nun 0.0 IN. Dimension Y 0.0 nun 0.0 IN. Dimension Z 0.0 nun 0.0 IN. • "r is measured from driven end of generator and parallel to rotor. Towards engine fan is positive. See General Information for details • "Y" is measured vertically from rotor center line. Up is positive. • 7" is measured to left and right of rotor center line. To the right is positive. Generator WT = 0 kg ■ Rotor WT = 0 kg * Stator WT = 0 kg 0.0 LB 0.0 LB 0.0 LB Rotor Balance = 0.0508 mm deflection PTP Overspeed Capacity = 125% of synchronous speed Generator Torsional Data 0 HIOVV\V c> J1 = Coupling J2 = Rotor and Fan TOTAL J = J1 +J2 ICI = Shaft Stiffness between JI + J2 (Diameter 1) JI ict Min Shaft Dia I J2 0.0 LB IN. 52 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. 0.0 N m 52 0.0 MN mired 0.0mm 0.0 N Total 0.0 LB 0.0 N IVIKM J3 = Exciter + J3 End 1C2 = Shaft Stiffness between J2 +J3 (Diameter 2) K2 Min Shaft Dia 2 J3 s2 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. s2 m 52 0.0 MN m/rad 0.0mm 0.0 N m s2 .1 IN. s2 m52 Selected Model Engine: C7.1 Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version. 4170/41736 /43059 /633 hupsfitmiweleclassiocat.com/tmi/servleUTMIDirector?Action=openvAndownlog=genXmiDatantype=ftNGenDataftelNum&relno=8.selection=&unitType... 2/8 EFTA00798789 7/18/2018 Caterpillar Generator Data Generator Cooling Requirements - Temperature - insulation Data Cooling Requirements: Temperature Data: (Ambient 40 0C) I lest Dissipated: 7.5 kW Stator Rise: Air Flow: 18.0 m3/min Rotor Rise: Insulation Class: Ii Insulation Reg. as shipped: 100.0 MI/ minimum at 40 °C 105.0°C 105.0°C Thermal Limits of Generator Frequency: 60 Hz Line to Line Voltage: 208 Volts B BR 80/40 141.5 kVA F BR -105/40 161.0 kVA H BR - 125/40 177.0 kVA F PR - 130/40 177.0 kVA H PR -150/40 187.5 kVA H PR27 - 163/27 194.5 kVA Selected Model Engine: C7.I Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Starting Capability & Current Decrement Motor Starting Capability (0.6 pf) Motor Starting SKVA 21 44 68 93 119 147 177 209 242 278 317 358 402 450 501 557 Percent Volt Dip 23 5.0 73 10.0 123 15.0 173 20.0 22.5 25.0 273 30.0 323 35.0 373 40.0 40 35 O. 30 25 , 20 C ;I' 15 I. 10 5 0 %miens:41764 /41736 /42059 /633 0 leo zoo 300 460 560 SKVA https://tmiwebelassie.eat.corn/tmi/servlet/TMIDirector?Action=openwindow&log=genXmlOata&type=RNGenDataRelNum&relno=aselection=&unitrype... 3/8 EFTA00798790 7/18/2018 E Time Cycle AMP 0.0 4232 1.0 2,505 2.0 1.918 3.0 1.587 4.0 1.336 5.0 1.126 7.5 n9 10.0 463 12.5 286 15.0 185 20.0 98 25.0 69 30.0 57 35.0 53 40.0 51 45.0 50 Caterpillar Generator Data Current Decrement Data Current Decrement 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 0 10 20 30 40 E Time Cycle Instantaneous 3 Phase Fault Current: 4232 Amps Instantaneous Line - Line Fault Current: 2945 Amps Instantaneous Line - Neutral Fault Current: 5033 Amps Engine: C7. I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Generator Excitation Connectio Selected Model Frame: LC31I4J Arrangement: 4545283 Type: Self Excited n: PARALLEL STAR Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Output Characteristic Curves Open Circuit Curve Open Circuit Field Line • Current Line Volt 0.0 0 2.7 125 3.2 146 3.8 166 4.4 187 5.2 208 6.3 229 8.2 250 11.4 270 17.6 291 300 250 44 150 tal 100 z 50 0 0 Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version: 41764 /41736 /42059 /633 5 10 15 Field Current httpsditmiwebelassie.cat.com/tmi/sarvlet/TMIDIrector?ActIon=opanvAndow&log=genXmlOata&type=RNGenDalaReINum&reino=8.salection=&unItType... 4/8 EFTA00798791 7/18/2018 Field Armature Currant Current 0.0 0 8.7 237 10.2 277 11.6 316 13.1 356 14.5 396 16.0 435 17.4 475 18.9 514 20.3 554 Caterpillar Generator Data Short Circuit Curve Short Circuit 500 400 7 U ad 300 7 ▪ 200 100 0 20 0 5 10 15 Field Current Engine: C7. I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31143 Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Output Characteristic Curves Zero Power Factor Curve Zero Power Field Current Line - Lino Volt 14.5 0 17.3 104 17.8 125 18.4 146 19.1 166 19.9 '87 21.2 208 23.4 229 27.3 250 34.7 270 250 O 200 eu c 150 at 100 C ▪ 50 0 Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Venien: 41764 141736 /42059 /633 15 20 25 30 Field Current 35 https://tmiwebelassie.eat.cern/trni/scoviet/TMIDirector?Action=openvAndow&log=genXmiData&type=RNGenDataRefNum&refno=8.seleetion=&unItType... 5/8 EFTA00798792 7/18/2018 Field Current Line - Lino volt 0.0 0 2.7 125 3.1 146 3.6 166 4.0 187 4.5 208 4.9 229 SA 250 5.8 270 6.3 291 Caterpillar Generator Data Air Gap Curve Air Gap 300 250 > 200 w C 150 tal 100 50 0 0 1 2 3 4 5 6 Field Current Engine: Cl.l Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31143 Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Reactive Capability Curve Click to view Chart Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version. 41764 /41736 /42059 /633 Engine: C7.I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31I4J Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Censet Rating (kW): 114.0 Censet Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current %erskos: 41764 /41736 /42059 /633 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXmlOata&type=RNGenDataRelNum&relno=8.selection=&unitType... 6/8 EFTA00798793 7/18/2018 Caterpillar Generator Data General Information GENERATOR INFORMATION (DM7900) I. Motor Starting Motor starting curves arc obtained in accordance with IEC60034. and arc displayed at 0.6 power factor. 2. Voltage Dip Prediction of the generator synchronous voltage dip can be made by consulting the plot for the voltage dip value that corresponds to the desired motor starting kVA value. 3. Definitions A) Generator Keys Frame: abbreviation of generator frame size Freq: frequency in hertz. PP/SR: prime/standby duty respectively Volts: line - line terminal voltage kW: rating in electrical kilo watts Model: engine sales model B) Generator Temperature Rise The indicated temperature rises are the IEC/NEMA limits for standby or prime power applications. The quoted rise figures are maximum limits only and are not necessarily indicative of the actual temperature rise of a given machine winding. C) Centre of Gravity The specified centre of gravity is for the generator only. For single bearing, and two bearing close coupled generators, the center of gravity is measured from the generator/engine flywheel-housing interface and from the centreline of the rotor Shaft. For two bearing, standalone generators. the center of gravity is measured from the end of the rotor shaft and from the centerline of the rotor shaft. D) Generator Current Decrement Curves The generator current decrement curve indicates the generator armature current arising from a symmetrical three-phase fault at the generator terminals. Generators equipped with AREP or PMG excitation systems will sustain 300% of rated armature current for 10 seconds. E) Generator Efficiency Curves The efficiency curve is displayed for the generator only under the given conditions of rating, voltage, frequency and power factor. This is not the overall generating set efficiency curve. Caterpillar Confidential: Green Content Owner: Commercial Processes Division httpsfieniwebelassic.cat.corrandserviat/TMIDirector?Action=opanwindow&log=genXml0ata&typa=RNGenDataRelNum&relno=8salection=&unitType... 7/8 EFTA00798794 7/18/2018 Caterpillar Generator Data Web Master(s): PSG Web Based Systems Support Current Date: 7/18/2018, 1:52:06 PM C Caterpillar Inc. 2018 All Rights Reserved. Pala Privacy Statement. https://tmiwebelassic.cat.com/linikervletf7MIDirector?Action=openwindene&log=genXmloata8type=RNGenDataRetNum&retno=itselection=&unitType... 818 EFTA00798795 Operating Chart kW/ Rated kVA -0.8 -0.6 -0.4 -0.2 6 0.2 kVAr/ Rated kVA Leading Lagging I.2 -1 0.4 0.6 0.8 EFTA00798796 WARREN EZI SECTION IV Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 TECHNICAL DATA (Cut Sheets) Cat Batteries EFTA00798797 Enclosures CAT Picture shown may not reflect actual configuration Features Highly Corrosion Resistant construction • Stainless steel flush fitting latches and hinges tested and proven to withstand extreme conditions of corrosion • Zinc plated or stainless steel fastener Excellent Access • Single side access for service and controls • All non-service sides have removable doors and/or panels • Radiator fill access • Lube oil and coolant drains piped to the exterior of the enclosure base Large cable entry area for installation ease • Double doors on both sides Vertically hinged doors with solid bar door stays to hold doors in place when open Security and Safety Lockable access doors which give full access to control panel and breaker • Cooling fan and battery charging alternator fully guarded Fuel fill, oil fill, and battery can only be reached via lockable access • Stub-up area is rodent proof Transportability These enclosures are of extremely rugged construction to withstand outdoor exposure and rough handling common on many construction sites. The sound deadening material is of a self-extinguishing design This range of enclosures are designed on modular principles with many interchangeable components permitting on site repair Weather Protective and Sound Attenuated Enclosures D40-6 to D200-2 D40-6S to D100-8S Options • Weather Protective - constructed with 16 gauge steel; industrial silencer mounted within the main enclosure body • Sound Attenuated Level 1 - constructed with 16 gauge steel; weather protective with critical silencer - silencer mounted in separate upward discharging radiator hood • Sound Attenuated Level 2 - constructed with 16 gauge steel; weather protective with critical silencer and 100% lined with sound deadening material — silencer mounted in separate upward discharging radiator hood • Sound Attenuated Aluminum constructed with 14 gauge Aluminum 5052 grade. Weather protective with critical silencer and 100% lined with sound deadening material — silencer mounted in separate upward discharging radiator hood • Caterpillar Yellow" or white paint • UL Listed sub base tanks • Externally mounted emergency stop button • Seismic certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012, CBC 2007, CBC 2010 • IBC certification for 180 mph wind loading 'Not available with Aluminium enclosures LEHE0417-09 Page 1 of 6 EFTA00798798 Enclosures Enclosure Sound Pressure Levels (SPL) at 100% Weather Protective Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW m'is cfm dBA D40-6 40 1.6 3475 72 D50-6 50 1.6 3475 72 D60-6 60 1.9 3920 75 D80-8 80 3.2 6696 79 0100-8 100 3.6 7564 81 O125-8 125 4.6 9676 78 D150-10 150 4.6 9676 79 O175-4 175 5.9 12431 84 O200-2 200 5.9 12431 89 SA Level 1 Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW m'is cfm dBA D40-6 40 1.7 3602 66 D50-6 50 1.7 3602 66 O60-6 60 1.8 3899 71 D80-8 80 3.2 6696 78 O100-8 100 3.2 6696 79 D125-8 125 4.2 8899 74 D150.10 150 4.2 8899 74 O175-4 175 5.6 11830 78 0200-2 200 5.5 11654 81 SA Level 2 Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW mils cfm dBA D40-6 40 1.7 3602 65 D50-6 50 1.7 3602 66 D60-6 60 1.8 3899 69 D80-8 80 3.2 6696 75 0100-8 100 3.2 6696 76 O125-8 125 4.2 8899 74 D150-10 150 4.2 8899 74 D175-4 175 5.2 11018 74 D200-2 200 5.1 10806 75 CAT LEHE0417-09 Page 2 of 6 EFTA00798799 Enclosures SA Aluminum Enclosure Cooling Air Flow Rate SPL @lm (23ft) Model Standby eKW mgs cfm dBA D40.6 40 1.7 3602 68 050.6 50 1.7 3602 69 060.6 60 1.8 3899 70 D80•8 80 3.2 6696 73 D100-8 100 3.2 6696 74 D125-8 125 4.2 8899 74 D150-10 150 4.2 8899 75 D175-4 175 5.2 11018 75 D200-2 200 5.1 10806 75 The sound pressure level data shown above is quoted as free field and is forguidance only. Actual levels produced may vary according to site conditions. CAT LEHE0417-09 Page 3 of 6 EFTA00798800 Enclosures CAT Enclosure Dimensions and Weights HEIGHT(H) -es LENGTH (L) Image represents SA Level 1, SA Level 2 and SAAluminum enclosures on skid base only HEIGHT(H) LENGTH (L) • • =3 • = ll • id 6 t WIDTH (WI —a.] ;Os • • • CS • g01 • • • 0 =I • • • 0 0 • • • • -a—WIDTH (W),- Image represents SA Level 1, SA Level 2 and SA Aluminum enclosures mounted on optional UL listed sub base tank Model Standby eKW WP Industrial SA Level 1 SA Level 2 SA Aluminum kg lb kg lb kg lb kg lb D40-6 40 220 484 272 599 278 612 117 258 D50-6 50 D60-6 60 D80-8 80 263 580 313 690 321 708 142 312 D100.8 100 D125-8 125 348 768 393 867 406 896 176 387 D150-10 150 D175.4 175 D200-2 200 Enclosure weights (Includes muffler) LEHEOei7-09 Page 4 of 6 EFTA00798801 Enclosures Enclosure Dimensions Skid Bases CAT Engine Generator Width 'W Length 12 Height 'H' mm in mm in mm in Model Set Rating ekW Enclosure 40 50 WP 1110 43.7 2055 80.9 1590 62.6 C4.4 60 40 SA Level 1, SA 50 Level 2 and SA Aluminum 1110 43.7 2335 91.9 1570 61.8 60 80 WP 1110 43.7 2523 99.3 1773 69.8 100 C4.4 80 SA Level 1, SA Level 2 and SA 1110 43.7 2891 113.8 1852 72.9 100 Aluminum 125 150 WP 1110 43.7 3204 126.1 1773 69.8 175 200 C7.1 125 SA Level 1, SA 150 Level 2 and SA 1110 43.7 3659 144.1 1852 72.9 175 Aluminum 200 LEHE0417-09 Page 5 of 6 EFTA00798802 Enclosures Enclosure Dimensions on UL Listed Sub Base Tanks CAT Engine Model Generator Set Rating ekW Enclosure 146 Gallon Sub Base Tank 271 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm In mm in mm in mm in C4.4 40 WP 2726 107.3 2087 82.1 2726 107.3 2417 95.1 50 60 40 SA Level 1, SA Level 2 and SA Aluminum 2726 107.3 2067 81.4 2726 107.3 2397 94.4 50 60 Engine Model Generator Set Rating ekW Enclosure 209 Gallon Sub Base Tank 394 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm in mm in mm in mm in C4.4 80 WP 3447 135.7 2258 88.9 3447 135.7 2608 102.7 100 80 SA Level 1, SA Level 2 and SA Aluminum 3147 135.7 2337 92.0 3447 135.7 2687 105.8 100 Engine Model Generator Set Rating ekW Enclosure 402 Gallon Sub Base Tank 777 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm in mm in mm in mm in 125 150 WP 4035 158.9 2420 95.3 5035 198.2 2706 106.5 175 200 C7.1 125 SA Level 1, SA Level 4035 158.9 2499 98.4 5035 198.2 2785 106.5 150 175 2 and SA Aluminum 200 Note: Weight includes oil and coolant but not fuel Ref: WPIA, WPIB, WPIC, SATCBA, SATCBB, SAT, CBC, SATFBA, SATFBB, SATFBC, ENCAL02, ENCAL03, ENCAL04. LEHE0417-09 (6-16) www CattlectricPower.com 02016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos. "Caterpillar Yellow", the tower Edge' trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798803 ENGINE CONTROLLER CAT ADEM" A4 Engine Controller The ADEM' A4 is the main Electronic Control Module (ECM) used on select diesel engines. The ADEM A4 provides a higher degree of control over a large number of combustion variables. The ADEM A4 is designed to control/ interface Electronic Unit Injector (EUI) equipped engines. The ADEM A4 engine system is composed of the ADEM A4 ECM, control software, sensors, actuators, fuel injectors, and interface to the generator system. The prime benefit of an ADEM A4 engine system is to better control and maintain the particulate emissions, both steady state and transient, while improving engine performance FEATURES RELIABLE, DURABLE All ADEM A4 controllers are designed to survive the harshest environments. • Environmentally sealed, die-cast aluminum housing isolates and protects electronic components from moisture and dirt contamination. • Rigorous vibration testing ensures product reliability and durability. • Accuracy maintained from -40° C to 85° C • Electrical noise immunity to 100 volts/meter • Internal circuits are designed to withstand shorts to + battery and -battery. SIMPLE SERVICING Each ADEM A4 system works in combination with the Catl'ET service tool software to keep the engine operating at peak performance. • Displays measured parameters • Retrieves active and logged event code document- ing abnormal system operation • Performs calibrations and diagnostic tests • Supports flash programming of new software into the ADEM A4 ECM SELF DIAGNOSTICS Each ADEM A4 ECM has a full compliment of diagnostics. The ECM can detect faults in the electrical system and report those faults to the service technician for quick repair. • Self-diagnostic capability pinpoints operational prob- lems in need of attention. ADVANCED FEATURES • Enhanced performance from fuel injection timing and limiting • Adjustable monitoring of vital engine parameters • Programmable speed acceleration ramp rate • Data link interfaces LEHE5347-01 EFTA00798804 ENGINE CONTROLLER CM' DESCRIPTION The ECM is housed in an environmentally sealed cast- ing. All wiring connections to the ECM are made using two sealed connectors: a single seventy-pin connector and a single one hundred twenty-pin connector. ENGINE SPEED GOVERNING Desired engine speed is calculated by the ECM and held within ±0.2 Hz for isochronous and droop mode. The ECM accounts for droop that is requested. The proper amount of fuel is sent to the injectors due to these calculations. The ECM also employs cooldown/ shutdown strategies, acceleration delays on startup, acceleration ramp times and speed reference. FUEL LIMITING Warm and cold fuel-air ratio control limits are con- trolled by the ECM. Electronic monitoring system derates, torque limit, and cranking limit, programma- ble torque scaling, and cold cylinder cutout mode are standard features. FUEL INJECTION TIMING Master timing for injection is controlled by the ECM control. Temperature dependencies are accounted for in the fuel injection calculations. ELECTRONIC MONITORING Electronic monitoring of vital engine parameters can be programmed. Warning, derate, and shutdown event conditions may be customized by the user. 2 INFORMATION MANAGEMENT The ECM stores information to assist with electronic troubleshooting. Active and logged diagnostic codes, active events, logged events, fuel consumption, engine hours, and instantaneous totals aid service technicians when diagnosing electronic faults and scheduling preventive maintenance. CALIBRATIONS Engine performance is optimized through injection timing. Auto/manual sensor calibrations are standard features. ON-BOARD SYSTEM TESTS System tests are available to assist in electronic trou- bleshooting. These tests include: injector activation, injector cutout, and override of control outputs. DATA LINK INTERFACES The ADEM A4 communicates with the EMCP via a dedicated communication network. ELECTRONIC SENSING The following sensing is available on the ADEM A4: oil pressure, fuel pressure, fuel temperature, atmospheric pressure, air inlet temperature, turbo outlet pressure, engine coolant temperature, engine speed, throttle, position, exhaust temperature, oil filter pressure differential, fuel filter pressure differential, air filter pressure differential and crankcase pressure. LEHE5347•01 EFTA00798805 ENGINE CONTROLLER CAT SPECIFICATIONS Impervious to: salt spray, fuel, oil and oil additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust Input and output protection all inputs and outputs are protected against short circuits to +battery and -battery Input voltage range (24 VDC nominal) 18 to 32 VDC Mounting engine mounted Reverse polarity protected Shock, withstands 20 g Temperature range Operating: -40° C to 85° C (-40° F to 185° F) Storage: -50° C to 120° C (-58° F to 248° F) Vibration withstands 8.0 g @ 24 to 2 kHz 3 LEHE5347•01 EFTA00798806 ENGINE CONTROLLER CAT LEHE5347-01 108/131 This page is intentionally left blank Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 'x' 2013 Caterpillar All Rights Reserved. Printed in U.S.A. EFTA00798807 EMCP 4 CAT & c) •• - © 0 10 > Image shown may not reflect actual package FEATURES GENERAL DESCRIPTION The Cat' EMCP 4.2 offers fully featured power metering, protective relaying and engine and generator control and monitoring. Engine and generator controls, diagnostics, and operating information are accessible via the control panel keypads; diagnostics from the EMCP 4 optional modules can be viewed and reset through the EMCP 4.2. FULL RANGE OF ATTACHMENTS • Wide range of system expansion attachments, designed specifically to work with the EMCP 4. • Flexible packaging options for easy and cost effective installation. WORLD WIDE PRODUCT SUPPORT • Cat dealers provide extensive pre and post sale support. • Cat dealers have over 1.600 dealer branch stores operating in 200 countries. FEATURES • A 33 x 132 pixel. 3.8 inch, graphical display denotes text alarm/event descriptions, set points, engine and generator monitoring, and is visible in all lighting conditions. • Textual display with support for 28 languages. including character languages such as Arabic, Chinese, and Japanese. • Advanced engine monitoring is available on systems with an electronic engine control module. • Integration with the Cat Digital Voltage Regulator (CDVR) provides enhanced system performance. • Fully featured power metering, protective relaying, engine and generator parameter viewing, and expanded AC metering are all integrated into this controller. EMCP 4.2 GENERATOR SET CONTROLLER Caterpillar is leading the power generation market place with power solutions engineered to deliver unmatched performance. reliability, durability and cost-effectiveness. • Real-time clock allows for date and time stamping of diagnostics and events in the control's logs as well as service maintenance reminders based on engine operating hours or calendar days. • Up to 40 diagnostic events are stored in the non- volatile memory. • Ability to view and reset diagnostics on EMCP 4 optional modules via the control panel removes the need for a separate service tool for troubleshooting. • Set points and software stored in non-volatile memory, preventing loss during a power outage. • Reduced power mode offers a low power state to minimize battery power requirements. • Three levels of security allow for configurable operator privileges. • Selectable units - Temperature: - Pressure: - Fuel Consumption: °C or °F psi, kPa, bar Gal/hr or Liter/hr STANDARDS • UL Recognized • CSA C22.2 No.100,14, 94 • Complies with all necessary standards for CE Certification 98/37/EC Machinery Directive — BS EN 60204-1 Safety of Machinery 89/336/EEC EMC Directive — BS EN 50081-1 Emissions Standard — BS EN 50082-2 Immunity Standard 73/23/EEC Low Voltage Directive — EN 50178 LVD Standard • IEC529, IEC60034-5, IEC61131-3 • MIL STND 461 LEHE0138.00 EFTA00798808 CAT EMCP 4.2 GENERATOR SET CONTROLLER STANDARD FEATURES Generator Monitoring • Voltage (L-L, L-N) • Current (Phase) • Average Volt, Amp. Frequency • kW, kVAr. kVA (Average, Phase, %) • Power Factor (Average, Phase) • kW-hr, kVAr-hr (total) • Excitation voltage and current (with CDVR) • Generator stator and bearing temp (with optional module) Generator Protection • Generator phase sequence • Over/Under voltage (27/59) • Over/Under frequency (81 ON) • Reverse Power (kW) (32) • Reverse Reactive Power (kVAr) (32RV) • Overcurrent (50/51) Engine Monitoring • Coolant temperature • Oil pressure • Engine speed (RPM) • Battery voltage Run hours • Crank attempt and successful start counter • Enhanced engine monitoring (with electronic engines) Engine Protection • Control switch not in auto (alarm) • High coolant temp (alarm and shutdown) • Low coolant temp (alarm) • Low coolant level (alarm) • High engine oil temp (alarm and shutdown) • Low, high, and weak battery voltage • Overspeed • Overcrank • Low Oil Pressure Control • Run / Auto / Stop control • Speed and voltage adjust • Local and remote emergency stop • Remote start/stop • Cycle crank Inputs & Outputs • Two dedicated digital inputs • Six programmable digital inputs • Six programmable form A dry contacts • Two programmable form C dry contacts • Two digital outputs Communications • Primary and accessory CAN data links • RS-485 annunciator data link • Modbus RTU (RS-485 Half duplex) Language Support Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian, Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian, Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian, Russian, Slovak. Slovene. Spanish. Swedish, Turkish Environmental • Control module operating temperature: -40°C to 70°C • Display operating temperature: -20°C to 70°C • Humidity: 100% condensing 30°C to 60°C • Storage temperature: -40°C to 85°C • Vibration: Random profile, 24-1000 Hz, 4.3G rms LEIIE0138 CO 2 EFTA00798809 CAT EMCP 4.2 GENERATOR SET CONTROLLER OPTIONAL MODULES sm CAN ANNUNCIATOR The EMCP 4 CAN Annunciator serves to display genset system alarm conditions and status indications. The annunciator has been designed for use on the accessory communication network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of three annunciators may be used with a single EMCP 4.2. RS-485 ANNUNCIATOR The EMCP 4 RS-485 Annunciator serves to display genset system alarm conditions and status indications. The annunciator has been designed for use on the long distance annunciator datalink and is used for remote (up to 4000 feet) application. / ' =11 —a 7v 'Min" DWI NOWT0RW0 SOFTWARE WM =1 Ir.ne Q. / REMOTE MONITORING SOFTWARE The EMCP 4 remote monitoring software package is a PC based program which allows the user to monitor and control a generator set, and is capable of running on a Windows based operating system. The remote monitoring software allows the user to configure data monitoring and data acquisition processes for monitoring, graphing, and logging of genset data. LEHEO 38.00 3 EFTA00798810 CAT EMCP 4.2 GENERATOR SET CONTROLLER OPTIONAL MODULES DIGITAL INPUT/OUTPUT MODULE The Digital Input/Output (DI/O) module serves to provide expandable Input and Output capability of the EMCP 4 and is capable of reading 12 digital inputs and setting 8 relay outputs. The DI/O module has been designed for use on the accessory Communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of four DI/O modules may be used with a single EMCP 4.2. RTD MODULE The RTD module serves to provide expandable generator temperature monitoring capability of the EMCP 4 and is capable of reading up to eight type 2-wire. 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of one RTD Module may be used with a single EMCP 4.2. THERMOCOUPLE MODULE The thermocouple module serves to provide expandable engine and generator temperature monitoring capability of the EMCP 4 and is capable of reading up to twenty Type J or K thermocouple inputs. The thermocouple module has been designed for use on the accessory communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of one thermocouple modules may be used with a single EMCP 4.2 on each datalink. Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT. CATERPILLAR. their respective logos. 'Caterpillar Yellow.' the Tower Edge' trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEHE0138-00 (03.10) werw.Cat-ElectricPower.com