The Lighthouse Operating System 2025

Images: Getty Images Disclaimer This document is published by the World Economic Forum as a contribution to a project, insight area or interaction. The findings, interpretations and conclusions expressed herein are a result of a collaborative process facilitated and endorsed by the World Economic Forum but whose results do not necessarily represent the views of the World Economic Forum, nor the entirety of its Members, Partners or other stakeholders.Contents Foreword 3 Executive summary 4 1 Why a new industrial operating system is needed 5 1.1 Building on traditional improvement methodologies 6 1.2 A shared vision: Developing and scaling an open industrial operating system 7 2 The Lighthouse Operating System: A holistic, end-to-end approach 8 2.1 A new operating system standard designed for the practitioner 10 2.2 Six fundamental operating principles applicable to all industry 10 2.3 Five levels of operational maturity to Lighthouse excellence 12 2.4 Collective learnings from industry leaders demonstrating excellence 14 2.5 The six principles of the Lighthouse OS 15 2.5.1 Adaptable and robust processes 15 2.5.2 Connected and transparent flows 16 2.5.3 End-to-end synchronization 17 2.5.4 Embedded sustainability 18 2.5.5 Learning organization 19 2.5.6 Accelerated digital and data 20 2.6 The missing link: Connecting capability development and operations excellence 21 2.7 From incremental gains to systemic change: Applying the Lighthouse OS 21 3 Developing the operating system through application 23 3.1 Shop-floor improvement – with Koç Holding 24 3.2 End-to-end supply-chain diagnosis – with Tata Steel 26 Conclusion and call to action 29 Contributors 30 Endnotes 32 The Lighthouse Operating System: Driving Responsible Transformation 2