The Lighthouse Operating System 2025
Page 3 of 33 · WEF_The_Lighthouse_Operating_System_2025.pdf
Foreword
What if manufacturers around the world could
access a proven, scalable system to accelerate
their transformation – one built on the successes
of the most advanced industrial sites? This is the
vision behind the Lighthouse Operating System,
a next-generation industrial operating system that
distils the hard-earned lessons of the world’s leading
manufacturing sites into an actionable framework for
the entire sector.
This journey began as a collaboration among the
World Economic Forum, NEOM and a group of
pioneering industry partners, focused on developing
the Next Generation Industrial Operating System
(NGIOS) – a framework for integrating digitalization,
sustainability and workforce transformation into
core manufacturing operations.
As the work progressed, it became clear that
manufacturers needed more than just a blueprint:
they needed a practical, tested system to bridge
the digital maturity gap across industries and
regions. With the backing of 189 Lighthouse
factories recognized by the Forum’s Global
Lighthouse Network (GLN), the initiative evolved
into the Lighthouse OS – a structured, scalable way
to embed best-in-class operational practices across
industrial organizations.
The need for this transformation is clear. While
some companies have mastered the use of
artificial intelligence (AI), automation, digital twins
and sustainability-focused innovations, many others – especially small and medium-sized
manufacturers – struggle to scale these solutions
effectively. The Lighthouse OS addresses this
challenge by capturing what works, why it works
and how to implement it at scale, equipping
manufacturers with the tools and knowledge to
drive tangible business outcomes, resilience and
long-term competitiveness.
At its core, the Lighthouse OS is designed to be
intuitive, adaptable and reflective of real-world
industrial operations. It is not a theoretical model
but a system built for and by manufacturers,
validated through the insights of industry leaders
who have already navigated complex digital
transformations. Whether on the shop floor or in
the boardroom, the Lighthouse OS provides a
common language and structure for continuous
improvement, ensuring that transformation efforts
deliver lasting impact.
To bring this vision to life, we have assembled a
coalition of Forum industry partners and Lighthouse
sites, whose expertise will ensure the Lighthouse
OS remains grounded and focused on delivering
measurable results. This white paper marks the first
step in an iterative process – develop, test, refine
and scale – with the goal of making the Lighthouse
OS openly accessible to manufacturers worldwide.
By working together, we can unlock a new era of
industrial excellence, ensuring that no company is
left behind in the Fourth Industrial Revolution.Kiva Allgood
Head, Centre for Advanced
Manufacturing and Supply
Chains; Member,
Executive Committee,
World Economic ForumVishal Wanchoo
Chief Executive Officer,
OXAGON, NEOM
The Lighthouse Operating System:
Driving Responsible Transformation April 2025
The Lighthouse Operating System: Driving Responsible Transformation
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